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Kurtz Ersa HR 600/2, Translation Of The Original Operating Manual

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Kurtz Ersa HR 600/2 Translation Of The Original Operating Manual Download Page 33

4 |  Transport, installation, storage, disposal

Scope of delivery

4.4 Scope of delivery

NOTE

Is delivery not complete or are there any damaged parts?

Check the delivery for completeness. If any items are missing or damaged, contact the
supplier!

Quantity Designation

Item number

1

HR 600/2

0HR600/2

1

Board holder (complete assembly)

3HR600-08

1

Air deflector 40 x 40 mm

0HR620-001

1

Air deflector 30 x 30 mm

0HR620-002

1

Air deflector 20 x 20 mm

0HR620-003

1

Board support

238568

1

AccuTC thermocouple without fixture

0IR6500-37

1

Thermocouple holder

0HR640

1

Placement nozzle, Ø 10 mm

3HR600-06-021

1

Placement nozzle, Ø 4 mm

3HR600-06-022

1

Adaptor for suction device

0IR5500-45

1

Vacuum cup, 5 mm, silicone

0IR4520-02

1

USB flash drive Rework

3BA00149

1

Operating instruction HR 600/2

3BA00225

1

Compressed-air hose, 3 m, 6 mm Ø 

98943

1

USB cable A-B

3ET00241

Available options:

With regard to this, please read Chapter Available options.

4.5 Unpacking the Rework System

ü

To unpack the machine, two people are required:

a) Transport the machine to the installation site in its carton on a pallet.

Ersa GmbH

3BA00207_01 Operating Instructions HR 600_2 | Rev. 3

33 / 169

Summary of Contents for HR 600/2

Page 1: ...ion of the original operating manual 3BA00207_01 Serial No Ersa GmbH Leonhard Karl Str 24 97877 Wertheim www ersa de Rev 3 Printing date 06 08 2019 Phone 49 9342 800 136 Fax 49 9342 800 132 Mobile 49...

Page 2: ......

Page 3: ...your safety 23 3 1 General safety instructions 24 3 1 1 Nationally valid safety and accident prevention regulations 24 3 1 2 Fire protection 24 3 2 Subject related safety instructions 25 3 2 1 Dealin...

Page 4: ...3 3 The work area Profile library 75 6 4 3 4 The Archive work area 77 6 4 4 The parameter windows 79 6 4 4 1 The parameter window Actual parameters 80 6 4 4 2 The parameter window Data table 81 6 4 4...

Page 5: ...Checking the pipette for smooth running and cleaning it 151 9 3 Maintenance work to be performed weekly 157 9 3 1 Cleaning the control of the pick and place nozzle 158 9 4 Maintenance work to be perf...

Page 6: ......

Page 7: ...itting changes 8 1 1 5 Warranty 8 1 2 Information about this manual 9 1 2 1 Pictogram and symbol explanations 10 1 2 1 1 Prevailing term definitions in this instruction manual 11 1 2 1 2 Warnings 12 1...

Page 8: ...ended for desoldering and soldering electronic components on printed circuit boards Any other use that is beyond the scope of such use shall be deemed as improper The manufacturer supplier shall not b...

Page 9: ...improper operation of the machine Observe the operating instructions a Any person involved in the installation commissioning operation and or main tenance of the machine must have read and understood...

Page 10: ...If not avoided death serious injury or material damage can result a Measures are described in the following text to avert the danger WARNING It indicates a potentially threatening danger If not avoide...

Page 11: ...ened accordingly for multi shift operation Operating instructions the operating instructions contain references to the measures to be adopted or instructions to be followed by all means The operating...

Page 12: ...ing pictograms for warnings WARNING Dangerous electrical voltage Danger of electrocution WARNING Hot surfaces hot gases Burn hazard WARNING Laser beam Risk of retinal burns WARNING Risk of injury Hand...

Page 13: ...ar protective goggles When working in areas which are marked with the symbol shown suitable protective goggles must be worn NOTE Use hearing protection When working in areas which are marked with the...

Page 14: ...1 4 Prohibition notices We use the following pictograms for prohibition notices Prohibition in general Do not touch No fire and naked light Eating and drinking prohibited No smoking Ersa GmbH 3BA00207...

Page 15: ...t conditions All the data published in these operating instructions including the information provided about products and procedures was identified by us to the best of our knowledge and ability and u...

Page 16: ...1 Introduction Information about this manual Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 16 169...

Page 17: ...nts 18 2 2 General data 18 2 3 PC system requirements 18 2 4 Pneumatics 19 2 5 Connection data 19 2 6 Ambient conditions 19 2 7 Heating system 19 2 8 Axis system 20 2 9 Cameras 20 2 10 Available optio...

Page 18: ...Emission sound pressure level dB A 70 2 3 PC system requirements Description Operating system Microsoft Windows XP 32 64 bit Windows 7 32 64 bit Windows 8 32 64 bit or Windows 10 32 64 bit CPU Current...

Page 19: ...ant Air humidity non condensing 40 60 2 7 Heating system Bottom heater Designation Type of heating Ceramic heating elements medium wave infrared reactive Dimensions of the heater cartridge width x dep...

Page 20: ...th stepper motors Axes X Y Z and rotation Placement accuracy m 25 Pick and place nozzles mm 4 and 10 with magnet mounting 2 9 Cameras Placer camera top side Bezeichnung Type Colour camera Resolution M...

Page 21: ...mm silicone 0IR4520 02 Vacuum cup 2 mm silicone 0IR4520 03 Vacuum cup 8 mm Viton 0IR4520 04 Vacuum cup 5 mm viton 0IR4520 05 Additional Board holder complete as sembly 3HR600 08 Additional AccuTC the...

Page 22: ...2 Technical data Available options Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 22 169...

Page 23: ...3 2 2 Dealing with process materials and substances 25 3 3 Safety instructions for certain operating phases 26 3 4 Safety instructions for maintenance service specific work troubleshooting 26 3 5 Saf...

Page 24: ...its electric or pneumatic equip ment the locally applicable accident prevention safety and environmental protec tion regulations are to be observed 3 1 2 Fire protection a The machine is to be assess...

Page 25: ...d substances CAUTION Irritating substances Personal injury or property damage when dealing with oils greases chemicals a Read the rules applicable to the product safety data sheets before use DANGER H...

Page 26: ...heating of highly flammable or explosive materials is prohibited 3 4 Safety instructions for maintenance service specific work troubleshooting WARNING The machine malfunctioning is possible Personal...

Page 27: ...tem Solder fumes are hazardous to health For this reason a soldering fume extraction sys tem should always be used As regards the type of soldering fume extraction system we recommend using the Ersa E...

Page 28: ...3 For your safety Retrofitting and changes Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 28 169...

Page 29: ...ransport and storage 32 4 3 Unpacking the machine 32 4 4 Scope of delivery 33 4 5 Unpacking the Rework System 33 4 6 Setting up the rework system 35 4 7 Connecting the Rework System 37 4 8 Assembling...

Page 30: ...ere must be no furniture shelves cab inets or flammable products b The distance to the walls must be at least 10 cm Remove the machine from the carton box 1 1 Fig 1 The lifting points a The machine mu...

Page 31: ...anges If the device is transported in an environment with wide temperature ranges before commissioning it must be brought at room temperature over sev eral hours The installation site must be free fro...

Page 32: ...setting down or bumping c During storage protect the machine from weather conditions moisture humid ity sea air fog If required provide the machine with dehumidifying agent and air tight packaging 4 3...

Page 33: ...1 AccuTC thermocouple without fixture 0IR6500 37 1 Thermocouple holder 0HR640 1 Placement nozzle 10 mm 3HR600 06 021 1 Placement nozzle 4 mm 3HR600 06 022 1 Adaptor for suction device 0IR5500 45 1 Va...

Page 34: ...ep The table must be stable level and designed for a load of at least 80 kg A vibration free installation of the machine improves working results Install the machine in a place protected from draughts...

Page 35: ...ere must be no furniture shelves cab inets or flammable products b The distance to the walls must be at least 10 cm Remove the machine from the carton box 1 1 Fig 4 The lifting points a The machine mu...

Page 36: ...anges If the device is transported in an environment with wide temperature ranges before commissioning it must be brought at room temperature over sev eral hours The installation site must be free fro...

Page 37: ...ntrol 6 Compressed air hose b Connect the compressed air hose 6 to the Maintenance unit 5 by inserting the compressed air hose all the way into the connector c Connect the air hose to the on site comp...

Page 38: ...C holder Fig 7 Assembly of the Accu TC holder and thermocouple example picture a You can fit the holder into any bore 4 on the product holder To do this insert the cylinder 5 into a bore and and tight...

Page 39: ...s please read document 3BA00222 Connecting RPC camera b Connect USB cable and LED cable to the back of the machine Run the camera cables under the Rework System backwards With regard to this please al...

Page 40: ...of the machine can be used again Only when reuse is not possible should these parts be recycled The machine can contain the following substances or devices Electronic and electrical equipment Compute...

Page 41: ...missioning 5 1 Setting up the PC 42 5 2 Starting HRSoft and setting up the database connection manager 45 5 3 Initialisation of motors and axis limits 48 Ersa GmbH 3BA00207_01 Operating Instructions H...

Page 42: ...Hidden files and folders will be shown in a list Click on this The View tabulator will appear b Scroll to Hidden files and folders c Select Show hidden files and folders d Click on OK Installing HRSo...

Page 43: ...responds to the HR 600 serial number Disabling the Active Management Technology a Click on the Windows button on the bottom left of the screen b Now enter Devices Device manager will be shown in a lis...

Page 44: ...Data folder and the Spe cific Control Settings file c Select the Copy command d Open the C ProgramData ERSA GmbH HRControl directory e Copy the files to this directory with the Paste command In case...

Page 45: ...ions button will only be visible if you are logged in as Administrator or as Power user Start Camera and light Placement View Extras Updates Control Database administration Parameters and settings Con...

Page 46: ...the Create HR database frame c Select the item ErsaHrData in the drop down menu Database on server d Click on the Test connection button A query dialog is displayed e Confirm with OK f Close the Data...

Page 47: ...questions about the regular backup of the database contact your network administrator You can also back up the database manually With regard to this please read Chapter Database administration and mai...

Page 48: ...Y and Z axles as well as their rotation Please execute this function only if instructed to do so by Ersa personnel The procedure takes ca 5 minutes The initialization progress is indicated by the in...

Page 49: ...ter window Data table 81 6 4 4 3 The parameter window System settings 82 6 4 4 4 The parameter window System info 83 6 4 5 The status bar 84 6 4 6 The window Online HR 600 85 6 5 Working with the HR 6...

Page 50: ...em mechanical electrical or electronic equipment c The people who carry out such work must know and have understood the con tents of these instructions d Any person involved in the installation commis...

Page 51: ...is advisable ESD Electrostatic Discharge The HR 600 2 can be smoothly integrated in such an environment Using one of the buttons on the front the user can for example connect an ESD strap The housing...

Page 52: ...the thermocouple 14 Connection for the ESD strap 4 Thermocouple 1 15 Fastening screw for the optional RPC camera 5 Heating head height adjustable 16 Location screw position for the optional RPC camer...

Page 53: ...6 Function description Overview of the machine parts Fig 12 HR 600 block diagram Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 53 169...

Page 54: ...sage appears Make sure that the travel paths of all axles are clear Pay particular attention to the thermocouples or PCBs within the range of motion d Click on OK e Wait until the HR 600 2 has perform...

Page 55: ...tor End switch pipette Top heater Bottom heater up up down down X Axis Y Axis Z Axis Angle of rotation 1 6 4 5 3 7 2 Open Save Print CSV Export Cursor Add dot Delete dot Delete all dots 8 Change user...

Page 56: ...k Access area New Selects new Online HR 600 tab With regard to this please also read Chapter The window Online HR 600 85 Open Importing a solder profile HRS file from any path Save Saving a solder pro...

Page 57: ...record in csv format so that it can be further processed as a file in Microsoft Excel Menu area Record processes To represent record delete and archive processes Diagram settings To change the graphi...

Page 58: ...an already archived process With regard to this please read Chapter Record archive and analyse processes 138 Cursor Enables an analysis cursor in window Online HR 600 Add dot Adds an analysis point De...

Page 59: ...ange transparency The function buttons of the keyboard are assigned as follows F4 Overlay thicker or overlay white F5 Change overlay colours F6 Red frame F8 Recalculate component position Menu area RP...

Page 60: ...the menu you can choose the desired camera On the right of the menu the two buttons for high resolution mode also accessible via right click Clicking on the disk symbol saves the current image in the...

Page 61: ...1 mW 650 nm Heating head to laser Moves the heating head to the position of the laser Switching on the laser with the button Keep the travel path of the axles clear Heating head to camera Moves the h...

Page 62: ...only Menu area Crosshair Use the crosshair tool to manually position a component Stop the movement as soon as the crosshair has reached the centre of the component Switch ON OFF Switches on the crossh...

Page 63: ...ase read Chapter The work area Profile library 75 Actual parameters This button can hide and show all tabs in the lower sec tion of the parameter window The drop down menu commands show or hide single...

Page 64: ...changed Axle initialisation may only be carried out by trained specialised person nel Start motor initialization Performs a motor initialization With regard to this read Chapter Initialisation of mot...

Page 65: ...6 Function description The user interface Menu area Online help Help Opens Online help Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 65 169...

Page 66: ...the process The display time of the pause symbol can be adjusted using the Options button With regard to this please also read Chapter The Options button Stop the process Fully stops the current proce...

Page 67: ...s connections of the component on the glass plate are detected Place the component If it is marked in yellow the component is placed on the PCB Start inspection If it is marked in yellow the target po...

Page 68: ...rmware Expert data Internal temperature Operating hours T heater hours Laser Fan Vacuum Pip Vacuum PL Cooling bottom Head motor End switch top End switch bottom Pipette motor End switch pipette Top he...

Page 69: ...automatically Shows the current temperature in C of the sensor that regulates the profile tem perature You can select the thermocouples and sensors in the soldering profile standard TE1 If the value...

Page 70: ...ue and reset the original settings in case you have reactivate the process at a later point With regard to this please read the chapter The work area Profile library 75 Switch top cooling fan on off S...

Page 71: ...en the bottom heater is on the button is highlighted First status indication Shows which functions are being currently executed by the system Second status indication Shows whether there are errors If...

Page 72: ...lay window the Current image window will ap pear The current position values can be read from the status bar With regard to this please read Chapter The status bar 84 Move axis left Allows moving the...

Page 73: ...acuum of the pick and place nozzle When vacuum is active the button is highlighted DANGER Laser beam Risk of injury due to retinal burns a Do not stare into the laser beam b Do not point the laser bea...

Page 74: ...er errors have turned up during pro cessing If the display panel is green there are no errors If the display panel is red you can read the current error message Also see 2 Performing the positioning p...

Page 75: ...in the work area on the right the Profile parameters and the Profile table If the Profile library button is enabled in the functional area the profile library will appear on the left in the work area...

Page 76: ...Standard user you will only see your user directory As Power user and Administrator you have access to all directories and profiles Via the context menu of the right mouse button you can file or delet...

Page 77: ...area and the Archive win dow will be displayed in the display window All recorded processes are stored in the archive You can have processes recorded automatically With regard to this please read Cha...

Page 78: ...g columns Year Month Day and Number If you select a line it highlights with col our The accompanying notes are displayed in the table below as a search res ult Search filters are active Archive tab Th...

Page 79: ...op End switch bottom Pipette motor End switch pipette Top heater Bottom heater up up down down X Axis Y Axis Z Axis Angle of rotation 1 6 4 5 3 7 2 Open Save Print CSV Export Cursor Add dot Delete dot...

Page 80: ...ings System info X Axis Y Axis Z Axis Angle of rotation Tracking ID Recording date PCB pos X PCB pos Y Document name Bottom left Profile Profile printout Profile ID User Desoldering parameters Fig 22...

Page 81: ...Top center Top center X Axis Y Axis Z Axis Angle of rotation 86765 149787 0 0 Fig 23 The Data table parameter window To display measured values Select which measured values you want to display in the...

Page 82: ...Value X Axis Y Axis Z Axis Angle of rotation 86765 149787 0 0 Fig 24 The System settings parameter window To record start stop To determine when to start and stop the process recording a In the regist...

Page 83: ...dow Information System parameters Shows information on the HR 600 2 unit Expert data Displays information on the operational data Note OSTR Upper radiator Status indications The status indications are...

Page 84: ...nozzle the value must be increased minimum 0 maximum 77000 To turn the pick and place nozzle clockwise the value must be increased 6500 corresponds to approximately a 360 degree rotation You can also...

Page 85: ...T3 Temperature time as defined in the profile TI Tinit the temperature above that starts the profile control TL Melting point Temperature Liquidus St Top Top radiator active St Bot Bottom radiator act...

Page 86: ...dialog Display properties is displayed It includes the three Layout Status bars and Reference lines areas b In the Layout area you can set the size of the diagram the temperature axis and the time ax...

Page 87: ...uration Placement Image and document Show process instructions Bottom left Specifications Sensor Adaptor head Head position PCB positioning Board Pos X Board Pos Y Profile definitions Profile name Boa...

Page 88: ...osition Data table System ready Sensor Temp Measuring side Measuring position Board Component Show Colour Weight IRS TC1 TC2 TC TOP Top center Outside top Bot left Center bottom Right bottom Fan 21 5...

Page 89: ...Setting the language and user control panel To open the User administration dialog a Activate the tab Extras in the menu bar The menu Extras appears Start Camera and light Placement View Extras Update...

Page 90: ...ect to this please read the chapter Entering information into the Image and document tab 120 h Enable the checkbox Activate auto archive for user when the processes recor ded by the user are to be aut...

Page 91: ...perform this process only if you have logged in as Administrator a In the List of actual users window select a user by selecting the number be fore the user name The selection highlights with colour...

Page 92: ...ptional Cancel Accept Simulation Soldering Common settings frame Note If the Activate user administration checkbox is not selected the Activate auto archiving function will be additionally displayed A...

Page 93: ...can be selected Note When Activate user administration is selected the settings of the User ad ministration button are valid For the user in the User administration the Activ ate auto archive for user...

Page 94: ...s Common settings Languages Placement Active voidless External recipe handling OK Cancel Accept Soldering Open recipe handling Active voidless Active voidless If this checkbox is enabled the Rework Sy...

Page 95: ...also back up the database manually With regard to this please read Chapter Database administration and maintenance manager 98 Start Camera and light Placement View Extras Updates Control Database adm...

Page 96: ...the Update button The data in the Information frame is updated Authentication To perform authentication a Select an authentication method in the Login on server frame You may need to enter a username...

Page 97: ...e A new database named ErsaHRData is created b Click on the Test connection button A message appears c Confirm with OK The database has been created To delete a database CAUTION Risk of data loss If y...

Page 98: ...dialog is displayed Database service Server name Script import Host Database Information Backup Last Backup Backup directory host Name of backup file Backup Verify Restore Reduce OK Restore Reduce Na...

Page 99: ...ry host line and insert it into the header in the Explorer c Confirm with OK The backup has been successfully created To check a created backup a Click on the Verify button The backup is verified A me...

Page 100: ...sion a Click on Updates HR600 in the Firmware menu area The Update firmware dialog is displayed Update firmware End This function will update the firmware of the connected HR system Current firmware U...

Page 101: ...this case you can not update the firmware with this file If the version level of the selected file is higher than the current firmware version level e Click on the Start update button A message appea...

Page 102: ...e target position Actual parameters Data table System settings System info X Axis Y Axis Z Axis Angle of rotation Profile parameters Value Parameters Profile Document name Tracking ID Profile ID Recor...

Page 103: ...In the function selection field enable the tab Profile library The Profiles tab is displayed in the display window Profile name Board Component Automation Sensor Adaptor head Common settings Profile...

Page 104: ...rary Archive Save target position Actual parameters Data table System settings System info X Axis Y Axis Z Axis Angle of rotation Profile parameters Value Parameters Profile Document name Tracking ID...

Page 105: ...g with the HR 600 2 unit b Click on the Profile parameters button in the Delete frame A query dialog is displayed c Confirm with OK The profile has been deleted Ersa GmbH 3BA00207_01 Operating Instruc...

Page 106: ...rch for profiles frame click on the entry field c Enter a profile name or part of the profile name d Click on the magnifying glass next to the entry field The search results are displayed To display a...

Page 107: ...System settings System info X Axis Y Axis Z Axis Angle of rotation Profile parameters Value Parameters Profile Document name Tracking ID Profile ID Recording date User Profile printout 29 11 2014 12...

Page 108: ...HR 600 2 unit Save To save the profile a Click on the Profile parameters button in the Overwrite frame Changes are saved in the profile Also see 2 The Archive work area 77 Ersa GmbH 3BA00207_01 Operat...

Page 109: ...or head Head position Profile library Online HR 600 Current image Archive Profiles Actual parameters Search for profiles Show template profiles Add Delete Search for duplicates Overwrite Reset calibra...

Page 110: ...eflector 30 mm AD0 40 x 40 Fit an air deflector 40 mm Do not select AD4 j Click on the drop down menu Head position and specify the Head position to be used This heating head height position is automa...

Page 111: ...0 2 unit Fig 44 Read PCB placement on the scales To save changes in the profile a Click on the Profile parameters button in the Overwrite frame Changes are saved in the profile Ersa GmbH 3BA00207_01 O...

Page 112: ...ameters Desoldering parameters Differing desolder parameters Synchronize with soldering process System settings Fig 45 The Profile setting window b With the horizontally arranged sliders you can chang...

Page 113: ...T3 Set a T3 temperature for the desoldering process differing from that of the soldering process g time 4 Set a time 4 time for the desoldering process differing from that of the soldering process h...

Page 114: ...Profiles Actual parameters Desoldering parameters Administrator time 1 Configuration Copy to all zones time 2 Configuration time 3 Configuration time 4 Configuration Soldering Placement Profile libra...

Page 115: ...he radiator with the mouse The colour changes to either blue or red Red The radiator is enabled Blue The radiator is disabled The lower radiator group consists of three individual radiators You can en...

Page 116: ...tion a Click on the Cancel button The window is closed No changes have been applied To restore the factory settings a Click on the Default button The factory setting is restored Fan power 50 All the r...

Page 117: ...t image Invert component image Drop height Dropping and define the discharge height Setting down and move until it touches Placement mode Target Y Target X Target position Automation Online HR 600 Pro...

Page 118: ...ay Socket The component detection system of the camera is enhanced for the selec ted component type b Invert target image Negative representation of the landing surface image c Invert component image...

Page 119: ...ent a Enable the Dropping and define the discharge height radio button in the Placement mode frame The entry field Drop height can now be edited b Enter a value in m into the entry field The component...

Page 120: ...ering parameters Administrator Pin 1 Online HR 600 Profiles Image comment Search term Profile documents Add change document Common settings Profile settings Configuration Placemen t Image and document...

Page 121: ...ents button in the Add change document frame b A window is opened c Select a document from your file system The supported formats are JPG PDF XLS XLSX DOC DOCX or PPT PPTX d Click on the Profile param...

Page 122: ...kettle plug When handling the device it is necessary to observe the common safety measures that are usually implemented for ESD hazardous components CAUTION Material damage caused by overtightening t...

Page 123: ...s 4 f Insert the PCB and use the rails 2 to grip it g Clamp the PCB with the knurled screws 4 h Slide the fixed PCB to the middle of the insert frame i Retighten the two knurled screws 1 To adjust the...

Page 124: ...pipette Click on the Move pipette up button To save the PCB position in the insertion frame To restore the PCB position in the insertion frame it is possible to save the scale values in the profile pa...

Page 125: ...ose to the component f Straighten the end of the thermocouple so that the front 3 mm of the wire are in close proximity to the component on the PCB For exact values the thermocouple should be in conta...

Page 126: ...components a Use reflector tape and or a suitable air deflector for shielding b To do this slide the air deflector 1 along the rail under the heating head 2 If you want to desolder a component in the...

Page 127: ...a In the function selection field enable the tab Profile library The Profiles tab is displayed in the display window Profile name Board Component Automation Sensor Adaptor head Common settings Profile...

Page 128: ...rary Soldering Placement Profile library Archive Save target position Actual parameters Data table System settings System info X Axis Y Axis Z Axis Angle of rotation Profile parameters Value Parameter...

Page 129: ...g on the Cam era selection button c Activate the tab Placement in the menu bar d In the menu area Crosshair click on Switch ON OFF The crosshair is displayed e Move the head by clicking on the buttons...

Page 130: ...The work area Soldering appears when the Start tab is enabled in the menu bar b In the Automation bar click on the button The process is started The External Ersa LiveViewer opens The image of the ca...

Page 131: ...pleted The component is unsoldered and the solder joint is ready to receive the new device If you want to solder a compon ent in the next step you must first search for a profile of the Soldering type...

Page 132: ...uickly The step by step sequence of the soldering process is described below 6 5 3 2 1 Preparing the soldering operation Set up the HR 600 2 and the PCB as described in the chapter Desoldering a compo...

Page 133: ...a In the function selection field enable the tab Profile library The Profiles tab is displayed in the display window Profile name Board Component Automation Sensor Adaptor head Common settings Profile...

Page 134: ...ng Placement Profile library Archive Save target position Actual parameters Data table System settings System info X Axis Y Axis Z Axis Angle of rotation Profile parameters Value Parameters Profile Do...

Page 135: ...ed click this button several times to improve detection The component filter is applied The camera will then re detect the con nection of the component 6 5 3 2 4 Performing the positioning process Ver...

Page 136: ...o change overlay colours F6 To show a red frame F8 To recalculate component position If the overlay is not correct a Move the camera head by clicking on the or buttons until the overlay is correct b C...

Page 137: ...s the surrounding housing parts and product sup port frame the circuit board and the components become hot even during warm up to the process temperature Tinit Parts are particularly hot during the so...

Page 138: ...w With regard to this please read the chapter The window Online HR 600 85 c In the menu bar enable the Start tab Start Camera and light Placement View Extras Connect Data accesses Control Record proce...

Page 139: ...ork area 77 b Search for an archived process and highlight it c Click on the Show profile button The process is displayed in a new window d In the menu bar of the menu area Analysis functions click on...

Page 140: ...d the time axis as well as the thickness and colours of the grid and of the background d In the Status bars area you can set the colour and thickness of the status bars under the diagram and display o...

Page 141: ...rresponding button located in the upper right area If the process file HRS has been edited you will be asked if you want to save the changes b Wait for 10 seconds for the program to close c Use the ma...

Page 142: ...he same Windows user is used as the one the previous version was installed with You must be logged in as an administrator c Uninstall the HRSoft program d Install the new HRSoft version If after the u...

Page 143: ...s 7 Spare and wear parts 7 1 Read this first 144 7 1 1 Nameplate and serial number 144 7 1 2 Target readers permitted spare parts 144 7 2 Spare parts 145 Ersa GmbH 3BA00207_01 Operating Instructions H...

Page 144: ...be performed by trained and qualified staff only Carry out the maintenance and inspection activities recommended in this instruc tion manual a First read the section Safety instructions b Comply with...

Page 145: ...r for suction device 0IR5500 45 AccuTC 2 0 thermocouple 0HR645 K type thermocouple wire with plug 0IR4510 02 Stepper Motor NEMA 11 3ET00334 Lens for placer camera top 3ET00335 Placer camera top colour...

Page 146: ...7 Spare and wear parts Spare parts Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 146 169...

Page 147: ...es and malfunctions 8 1 Stiff control of the pick and place nozzle 148 8 2 Pin pad overlay incorrect 148 8 3 Contours are not correctly recognized 148 8 4 Positions are approached improperly 148 Ersa...

Page 148: ...with the proper function of the cameras Also avoid direct illumination of the glass plate with bright light Clean the glass plate if dirty For more information please refer to Chapter Cleaning the gl...

Page 149: ...formed monthly 159 9 4 1 Checking the vacuum filter of the pipette air supply and replacing it 160 9 5 Maintenance work to be performed quarterly 161 9 5 1 Visual inspection and lubrication of the X a...

Page 150: ...Monthly 5 Min 9 4 1 Checking the vacuum filter of the pipette air supply and repla cing it Quarterly 15 Min 9 5 1 Visual inspection and lubrication of the X and Y axles Quarterly 15 Min 9 6 1 Visual...

Page 151: ...ing warm up to the process temperature Tinit Parts are particularly hot during the soldering process After the soldering process wait until the device and the PCB have cooled down and reached non haza...

Page 152: ...g the pipette and cleaning it completely You need the following tools Phillips screwdriver and 8 mm Allen key a Switch to the Placement work area b Move the heating head to the extreme left front posi...

Page 153: ...be opened with an Allen key but with an open end wrench You will see this look ing inside through the grid above the heating head In this case carry out the activ ities described below under Removing...

Page 154: ...e pipette for smooth running If the pipette still does not run smoothly repeat the cleaning process g Remove the heating head in reverse order h Screw on the pipette tip i Use the main switch to turn...

Page 155: ...ng it 160 c Unscrew the heating head To do this loosen the two screws with a 7 mm open end wrench see the picture on the left Put down the heating head d Unscrew the steel sheet of the heating head co...

Page 156: ...it back into its holder Align the pipette in the holder in such a way that the opening of the thickened pipette top snaps into place l Reposition the heating head in the reverse order of removal and s...

Page 157: ...9 Service and maintenance Maintenance work to be performed weekly 9 3 Maintenance work to be performed weekly Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 157 169...

Page 158: ...ras Reference positions Target position Save Calibrations Crosshair Organize positions Mode Light Heating head to laser Heating head to camera Save in profile Move to Reference run Reference cameras T...

Page 159: ...9 Service and maintenance Maintenance work to be performed monthly 9 4 Maintenance work to be performed monthly Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 159 169...

Page 160: ...r dirt or clogging The vacuum filter is located at the back of the heating head To check a If discolouration is visible on the filter or the suction power of the pipette is re duced replace the Vacuum...

Page 161: ...ough If the drive components are excessively lubricated they get dirty very quickly Clean dirty drive components before lubrication a With the Rework System controller move the X axle to the right and...

Page 162: ...If the drive components are excessively lubricated they get dirty very quickly Clean dirty drive components before lubrication a With the Rework System controller move the X axle to the right and the...

Page 163: ...will not be detected To clean the glass plate a Let the machine cool down to a safe temperature b Clean the glass plate with a lint free cloth and a commercial glass cleaner If heavily soiled with flu...

Page 164: ...cted position d Switch to the Soldering work area e Move the mouse arrow over the Move heating head down button without clicking and select 45 mm from the context menu of the right mouse key f Click o...

Page 165: ...9 Service and maintenance Service work to be performed when required The pipette position has been memorised Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 165 169...

Page 166: ...9 Service and maintenance Service work to be performed when required Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 166 169...

Page 167: ...10 Annex 10 Annex 10 1 EC Declaration of Conformity 168 Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 167 169...

Page 168: ...10 Annex EC Declaration of Conformity 10 1 EC Declaration of Conformity Also see 2 CE Declaration of Conformity HR 600 169 Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2 Rev 3 168 169...

Page 169: ...011 Electromagnetic disturbance characteristics Limits and methods of measurement DIN EN 55014 1 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatu...

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