Krone BiG Pack 870 HDP XC Original Operating Instructions Download Page 407

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Index

BiG Pack 870 HDP XC

Original Operating Instructions 150000760_00_en

407

Safely performing oil level check, oil change and
filter element change .......................................... 26

Safety ................................................................. 14

Safety equipment ............................................... 34

Safety labels on the machine ............................. 27

Safety markings on the machine ........................ 20

Safety routines ................................................... 25

Scope of the document ...................................... 10

Scroll wheel ...................................................... 123

Securing raised machine and machine parts
against lowering ................................................. 26

Securing/releasing knotter shaft ......................... 92

Select detail counter ......................................... 164

Selecting "Counter/Detail counter" menu ......... 136

Selecting a menu.............................................. 146

Selecting a menu Level .................................... 136

Selecting other functions .................................. 134

Selecting the customer counter ........................ 164

Selecting working screens................................ 132

Self-steering axle.............................................. 186

Service life of the machine ................................. 14

Setting MultiBale .............................................. 200

Setting packer relative to plunger ..................... 219

Setting plunger blades...................................... 214

Setting stop of the sensing rake ....................... 229

Setting target bale length ................................. 138

Setting target baling force (automatic mode) ... 138

Setting the bale chute......................................... 70

Setting the bearing pressure of the crop press
roller ................................................................. 196

Setting the bearing pressure of the guide wheels

......................................................................... 195

Setting the billhook ........................................... 211

Setting the blade lever...................................... 213

Setting the crop press roller unit....................... 195

Setting the cutting length .................................. 231

Setting the depth limiter.................................... 194

Setting the double knotter ................................ 210

Setting the flywheel brake ................................ 231

Setting the height of the crop press roller unit .. 195

Setting the height of the knotter needles on the
knotter .............................................................. 198

Setting the holding force of the twine retainer .. 212

Setting the knotter needles............................... 196

Setting the knotter shaft brake ......................... 208

Setting the lateral guidance of the knotter needles

......................................................................... 196

Setting the lateral plunger blades ..................... 216

Setting the plunger ........................................... 214

Setting the rubber pad on the zero adjuster ..... 226

Setting the target bale channel flap pressure
(manual mode) ................................................. 137

Setting the target number of MultiBales ........... 139

Setting the triggering sensitivity........................ 227

Setting the twine brake ..................................... 208

Setting the twine retainer.................................. 212

Setting the working height of the pick-up ......... 193

Setting the zero adjuster .................................. 225

Settings ............................................................ 193

Shifting the needle brake.................................. 200

Shutting down and safeguarding the machine ... 25

Simulating a big bale ........................................ 203

Sources of danger on the machine .................... 22

Staff qualification ................................................ 15

Start-up............................................................... 72

Status line......................................................... 124

Storage ............................................................. 329

Structural modifications on the machine ............ 15

Switching terminal on/off .................................. 120

Switching the starting aid on/off ....................... 135

Switching the warning beacon on/off................ 134

Switching the working light on/off ............. 112, 134

Summary of Contents for BiG Pack 870 HDP XC

Page 1: ...Original Operating Instructions Document no 150000760_00_en Large Square Baler BiG Pack 870 HDP XC From machine no 954930 ...

Page 2: ... Germany Phone main office 49 0 59 77 935 0 Fax main office 49 0 59 77 935 339 Fax spare part storage inland 49 0 59 77 935 239 Fax spare part storage export 49 0 59 77 935 359 E mail info ldm krone de Internet www landmaschinen krone de Information for enquiries and orders Type Vehicle identification number Year of manufacture Contact data of your dealer ...

Page 3: ...y markings on the machine 20 2 3 13 Road safety 20 2 3 14 Parking the machine safely 21 2 3 15 Consumables 21 2 3 16 Dangers arising from environment 21 2 3 17 Sources of danger on the machine 22 2 3 18 Dangers in connection with certain activities climbing up and down 23 2 3 19 Dangers in connection with certain activities Working on the machine 24 2 3 20 Dangers in connection with certain activi...

Page 4: ...aration for baling process 88 9 2 Applying releasing flywheel brake 89 9 3 Opening closing the side hood 90 9 4 Lifting lowering twine box 91 9 5 Securing releasing knotter shaft 92 9 6 Connecting twine rolls with each other double knotter 92 9 7 Threading the lower twine double knotter 96 9 8 Threading the upper twine 97 9 9 Pick up 100 9 9 1 Locking releasing pick up via stop cock 100 9 9 2 Movi...

Page 5: ...e cassette 137 12 22 Setting the target bale channel flap pressure manual mode 137 12 23 Setting target baling force automatic mode 138 12 24 Setting target bale length 138 12 25 Setting the target number of MultiBales 139 12 26 Operating machine via joystick 140 12 26 1 Auxiliary functions AUX 140 12 26 2 Auxiliary configuration of a joystick 141 13 Terminal menus Medium 1 0 Comfort 1 0 142 13 1 ...

Page 6: ...eedles on the knotter 198 15 4 3 Check adjust upper dead point of the knotter needles 199 15 5 Setting MultiBale 200 15 6 Checking setting position of knotter needles to plunger 202 15 7 Simulating a big bale 203 15 8 Checking setting the upper needle 203 15 9 Checking setting the twine pusher 204 15 10 Checking setting the twine pusher relative to the channel slot 205 15 11 Tensioning relieving u...

Page 7: ...Checking replacing rolls 247 16 8 Checking the fire extinguisher 249 17 Maintenance Lubrication 250 17 1 Lubricating universal shaft 250 17 2 Lubricating rolls for the blade lever 251 17 3 Lubrication chart machine 252 18 Maintenance Hydraulics 256 18 1 Hydraulic oil 257 18 2 Hydraulic oil tank 257 18 3 Changing high pressure filter 258 18 4 Deaerating the control valve block 259 19 Maintenance Ge...

Page 8: ...l lubrication system 325 23 Maintenance before the beginning of new season 327 23 1 Maintenance before the beginning of new season 327 23 1 1 Checking venting friction clutch at flywheel 327 24 Storage 329 25 Waste disposal 331 26 Appendix 332 26 1 Hydraulic diagrams 332 26 1 1 On board hydraulic system 332 26 1 2 Work hydraulics 334 26 2 Circuit diagram Medium 1 0 Comfort 1 0 335 27 Index 401 28 ...

Page 9: ... universal shaft s Operating instructions terminal 1 4 Target group of this document This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification refer to page 15 1 5 How to use this document 1 5 1 Directories and references Contents headers The contents and headers in this document ensure quick orientation in the chapters Index The index conta...

Page 10: ...ine are described in this document Your machine may deviate from this document 1 5 6 Means of representation Icons in the text The following means of representation icons are used to present the text more clearly This arrow characterizes an action step Several arrows in a row identify a sequence of actions to be performed step by step This icon identifies a prerequisite that has to be fulfilled to...

Page 11: ...red mounting material Screen area to which is specifically pointed Left hand side of the machine Right hand machine side Warning signs Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words The warning signs must be read and the measures must be observed in order to prevent personal injury Explanation of danger sign This is...

Page 12: ...leaning work with compressed air e g eye protection Warnings of property damage environmental damage Warnings of property damage environmental damage are separated from the remaining text and marked with Note Example NOTICE Gearbox damage due to low oil level The gearboxes could be damaged when the oil level is too low Check gearbox oil level at regular intervals and top up oil if necessary Check ...

Page 13: ...Information on This Document 1 How to use this document 1 5 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en 13 This page has been left blank deliberately ...

Page 14: ...r this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage The intended use shall also include the adherence to the operating maintenance and repair conditions set by the manufacturer 2 2 Service life of the machine The service life of this machine depends on appropriate operation and maintenance as well as on operating conditions Permanent op...

Page 15: ... of the work The person has read the operating instructions and is able to implement accordingly the information explained in the operating instructions The person is familiar with the guidance of the vehicle For road travel the person has sufficient knowledge regarding road traffic rules as well as regarding the prescribed driver s license 2 3 3 Children in danger Children are not in a position t...

Page 16: ...perational safety of the machine is not ensured when it is not started up properly according to these operating instructions Thus accidents may be caused and persons may be seriously injured and killed Only use the machine after proper start up refer to page 72 Technically sound state of the machine Improper maintenance and setting could influence the operational safety of the machine and cause ac...

Page 17: ...mportance to comply with the following technical limit values Maximum permitted operating pressure of the hydraulics Maximum permitted drive speed Maximum permitted total weight Maximum permitted axle load axle loads Maximum permitted drawbar load Maximum permitted axle loads of the tractor Maximum permitted transport height and width Comply with limit values refer to page 55 2 3 9 Danger zones Wh...

Page 18: ...nd direction of rotation of PTO shaft of tractor agree with the permitted speed and direction of rotation of the machine Switch off PTO shaft if the angular deflections between universal shaft and PTO shaft are too big The machine may be damaged Parts could be hurled up and hurt people Danger zone PTO shaft People may be caught pulled in and seriously injured by the PTO shaft and driven parts Befo...

Page 19: ...ll persons Replace damaged safety devices Mount dismounted safety devices and machine parts again before start up and move them to protective position When there are doubts whether all safety devices are functional and have been correctly installed instruct a specialist workshop to check this 2 3 11 Personal protective equipment A very important safety measure is to wear personal protective equipm...

Page 20: ...ich apply according to national law for driving on public roads are not exceeded Before road travel switch on lighting and ensure the proper function Danger when driving on road and field Hitched and mounted machines change the handling characteristics of the tractor The handling characteristics depend for instance on operating state and ground If changed handling characteristics are not considere...

Page 21: ...Use only consumables which comply with the requirements of the manufacturer For requirements on consumables refer to page 58 Environmental protection and disposal Consumables such as diesel fuel brake fluid antifreeze and lubricants e g gearbox oil hydraulic oil may damage the environment and the health of people Do not release consumables into the environment Fill consumables in a liquid tight la...

Page 22: ...very small steps In doing so make sure that your feet are close to one another 2 3 17 Sources of danger on the machine Noise may damage your health The noise development of the machine during operation may cause health damage such as hardness of hearing deafness or tinnitus When using the machine at high rotational speed the noise level also increases Before the machine is started up for the first...

Page 23: ...tion with certain activities climbing up and down Climbing up and down safely People who behave carelessly when climbing up an down may fall off the ladder People who climb onto the machine without using the designated ladders may slip fall and seriously injure themselves Dirt as well as operating fluids and lubricants may impair surefootedness and stability Always keep ladder steps and platforms ...

Page 24: ...en securely supported refer to page 26 Prior to all work on raised machines or machine parts lower the machine or machine parts Before performing any work on or under the raised machine or machine parts secure the machine or machine parts with rigid safety support or with hydraulic shut off device or by supporting against lowering Danger associated with welding work Improper welding work endangers...

Page 25: ...machine Get an overview of the existing danger and identify the reason Secure the accident site Save persons from the danger zone Leave danger zone and do not enter it again Alarm rescue workers and seek help if possible Carry out immediate lifesaving actions 2 4 Safety routines 2 4 1 Shutting down and safeguarding the machine WARNING Crushing hazard due to movement of machine or machine parts If ...

Page 26: ... are also not suitable for safely supporting the machine and machine parts They must not be used as well 2 4 3 Safely performing oil level check oil change and filter element change WARNING Safely performing oil level check oil change and filter element change If oil level check oil change and filter element change are not performed safely the operational safety of the machine may be affected This...

Page 27: ...ed machine parts or secure them against falling refer to page 26 Shut down and secure the machine refer to page 25 Cordon off the danger zone of the actuated moving machine parts in a clearly visible manner Ensure that there is nobody in the danger zone of the actuated moving machine parts Switch on the ignition The actuator test must only be performed from a safe position outside the area that is...

Page 28: ...2 Safety 2 5 Safety labels on the machine 28 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en Position and meaning of safety labels Left hand machine side and front view BPG000 003 ...

Page 29: ... the permitted PTO speed machine parts may be destroyed or be hurled up uncontrollably When exceeding the maximum permitted op erating pressure hydraulic parts may be dam aged As a result people may be seriously or fatally injured Observe the permitted PTO speed Observe the permitted operating pressure 3 Ord no 939 520 1 1x Danger due to rotating auger There is a danger of becoming caught or wrapp...

Page 30: ...t up move guards into protective position 7 Order no 942 196 1 2x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts While parts are moving never reach into areas where there is a risk of being crushed 8 Order no 942 210 0 1x For compressor version Danger from hot surfaces There is a risk of burns when touching hot sur faces Keep sufficient dista...

Page 31: ...liquid The pressure accumulator is under gas and oil pressure There is a risk of injury when the pressure accumulator is not removed or re paired properly Observe the notes in the operating instructions before removing and repairing the pressure accumulator The pressure accumulator must only be removed and repaired by a specialist workshop ...

Page 32: ...2 Safety 2 5 Safety labels on the machine 32 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en Right hand machine side and rear view BPG000 005 ...

Page 33: ... Before working on the pick up switch off the PTO shaft and the engine 3 Ord no 942 002 4 5x Danger from rotating machine parts When the machine is running there is a risk of injury from rotating machine parts Before start up move guards into protective position 4 Order no 942 196 1 2x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts While part...

Page 34: ...tructions 150000760_00_en 6 Ord no 939 469 1 2x Danger due to shock or crushing Danger to life from machine parts folding down or lowering Ensure that there is nobody in the swivel range of the machine parts Keep distance to moving machine parts 2 6 Safety equipment BPG000 006 ...

Page 35: ...from rolling away use the wheel chocks 4 Ladder Ladder to platform in order to carry out maintenance work at knotting mechanism For retractable ladder version The ladder must be retracted and locked when driving on the road and working on the field Lifting lowering ladder 5 Flywheel brake The flywheel brake avoids an unexpected start up of the movable parts of the machine during maintenance work r...

Page 36: ...technical nature They are used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are used e g repair services service processes warranty cases quality assurance this technical information can be read out by employees of service network including manufacturer from the event and error da...

Page 37: ...alve block work hydraulics for Comfort 1 0 version 17 Tandem unit self steering axle 5 Job computer 18 Twine control and tensioning device lower twine 6 Distributor central electrical system Fuses relays 19 Packer drive incl cam clutch 7 Twine brake 20 Cutting unit for version with cutting unit 8 Twine motion indicator upper twine 21 Pressure limiting valve on board hy draulic system 9 Twine tying...

Page 38: ... 12 volt socket 28 Tool box Right hand machine side BP000 018 1 Moisture measurement for moisture measurement version 6 Drawbar 2 Central lubrication 7 Drive of pick up 3 Twine box 8 Drive of cutting unit for cutting unit ver sion 4 Compressed air reservoir knotter clean ing 9 Variable Filling System VFS 5 Twine brake 4 2 Labelling INFORMATION The entire identification plate represents a legal doc...

Page 39: ...rminal in order to produce a firm big bale Press two big bales in manual mode to fill the bale channel completely In order to always achieve the same solidity of bales automatically with materials of different properties for example with differing moisture content of materials on the same field finally switch to automatic mode refer to page 138 In automatic mode the target baling force must be set...

Page 40: ...ale is laid down on the field 9 The last big bale is conveyed to the bale chute via bale ejector 4 5 For MultiBale version BPG000 008 For the MultiBale version the big bales are held together by 3 twines a c e and the small bales are held together by 2 twines b d If the MultiBale function is turned off the conventional big bale is bound up by 5 twines If the MultiBale function has been preselected...

Page 41: ...le number of layers The bale length and the number of small bales from 2 to 9 must only be set at the beginning of a big bale to get ideal small bales The layer thicknesses of the small bales must be a multiple of the length of the small bale The layer thickness is shown on the display while the swath is picked up The layer thickness depends on the travelling speed and the uniformity of the swath ...

Page 42: ...ined during the entire baling process 4 6 Drives 4 6 1 Main drive BPG000 009 The maximum drive speed must not exceed 1000 min 1 The universally jointed drive shaft 1 transmits the drive output of the tractor further to the intermediate bearing 2 The intermediate bearing transmits the force further to the intermediate universal shaft 3 The intermediate universal shaft drives the flywheel 4 via a fr...

Page 43: ...ox drives the cutting unit gearbox 1 via cam clutch The cutting unit gearbox 1 drives the cutting unit 4 7 Overload protections on the machine The following components are protected by overload protections against damages Main drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is triggered the machine could be damaged When the cam clutch responds shut d...

Page 44: ...peaks The cam clutch 2 protects the machine against load peaks Packer drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is triggered the machine could be damaged ü An error message is shown in the terminal When the cam clutch responds stop the tractor and reduce the rotational speed until the machine has cleared itself ð The cam clutch automatically re...

Page 45: ...s work BP000 048 A cam clutch 1 is located above the cutting system gearbox The cam clutch protects the cutting unit and the chain drive of the pick up against load peaks Pick up drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is triggered the machine could be damaged ü An error message is shown in the terminal When the cam clutch responds stop the t...

Page 46: ...st load peaks 4 8 Functional description Pick up BPG000 016 The pick up 1 is used to take up crops The pick up 1 starts to rotate when turning on the PTO shaft The pick up 1 is raised and lowered via the single acting control unit on the tractor refer to page 100 The pick up 1 is equipped with guide wheels 2 The working height of the pick up 1 is set via the guide wheels 2 refer to page 193 The be...

Page 47: ...e intake roller 1 ensure the regulation when conveying the crops They ensure that the crops are collected regularly by the pick up The height of the crop press roller unit can be adapted to the height of the swath by means of the supporting chain 4 refer to page 195 The bearing pressure of the crop press roller 2 on the swath can be set by means of springs 5 refer to page 196 Cutting unit The mach...

Page 48: ...fer to page 138 In automatic mode refer to page 138 The baling pressure can be read directly from the display of the terminal There is another pressure gauge 1 to read off the baling pressure on the pressure limiting valve block INFORMATION In order to maintain the baling pressure in the bale channel when the machine is switched off the terminal is only allowed to be switched off when the machine ...

Page 49: ... the 5 knotters is fed with an upper twine and a lower twine The 5 knotters are numbered from left to right From the left twine box 3 upper twines and three 3 twines are fed to the knotters 1 2 3 One upper twine and one lower twine is fed to each of the knotters 1 2 3 From the right twine box 2 upper twines and 2 lower twines are fed to the knotters 4 5 One upper twine and one lower twine is fed t...

Page 50: ... formed the twine motion indicators 1 should move back and forth in a pulsing cycle In normal operation the twine motion indicators 1 lift and lower at the same time A malfunction has occured when a defective twine motion indicator 1 of the twine path does not have the same position as the other twine motion indicators 1 Possible malfunctions when twine motion indicator 1 remains on top Twine has ...

Page 51: ...cess The tying process consists of one rotation of the cam disc 2 The system automatically triggers the knotting mechanism after the set bale length has been reached In this process the cam disc rotates presses the trigger roller out of the recess and continues to rotate until the trigger roller slides into the recess again While the cam disc rotates the first knot closing knot is tied at first an...

Page 52: ...ir brake is located on the right hand machine side behind the side hoods on the frame The compressed air reservoir 2 for the knotter cleaning is located on the right hand machine side above the twine box on the frame 2 compressed air reservoirs are connected with each other via a pressure line For hydraulic brake version Machines that are equipped with a hydraulic brake have a compressed air reser...

Page 53: ...butors at the correct ratio Then the sub progressive distributors pump the grease to the individual lubrication points The lubrication duration and the break times are controlled via terminal refer to page 155 BP000 282 1 Reservoir 5 Lubrication points 2 Pressure limiting valve 6 Lubricant line 3 Main distributor 7 Main line 4 Auxiliary distributor 8 Filling nipple 2 Setting the target bale channe...

Page 54: ...s adapted to the tractor hydraulics via system screw 1 on the control valve block of the machinerefer to page 69 The control valve block is located on the front left under the side hood next to the electronics box 4 10 Bale brake Only in combination with bale scale version BP000 092 The first 2 rolls of the bale scale are locked via bale brake 1 This is necessary to reach an exact weight control o...

Page 55: ...andem axle 2 600 mm Width B with tyres 620 40R22 5 tandem axle 2 670 mm Weight Tandem axle 9 600 kg Depending on the features of the machine Track width Tandem axle S 2 040 mm Maximum permissible speed Tandem axle compressed air brake 50 km h 60 km h Tandem axle hydraulic brake 50 km h 1 The maximum speed depends on the statutory regulations in each country 2 The maximum speed depends on the tyres...

Page 56: ...it connected upstream Plunger Lift length 750 mm Strokes 49 strokes per minute Bearings cam follower rollers 4 units Blades on the piston 6 units Setting of the baling density Electro hydraulic power regu lation adjustable from the tractor Bale channel bale dimensions Height 700 mm Width 800 mm Bale length steplessly adjustable 1 000 2 700 mm 39 106 inch Twine tying unit Twine box on both sides Fo...

Page 57: ... to DIN 9678 export only 2 000 kg Ball hitch export only 2 500 kg Brakes Compressed air brake Dual line brake system Hydraulic brake depending on country Connection for hydraulic brake system required max operating pressure 120 bar 1740 PSI Parking brake Actuation by crank handle Minimum requirement for the tractor Power requirement 103 kW 140 HP PTO speed 1 000 min Max operating pressure of hydra...

Page 58: ...inuous sound pressure level less than 70 db A Ambient temperature Temperature range for machine operation 5 to 45 C 5 1 Consumables NOTICE Complying with change intervals for biooils To ensure high life expectancy of the machine it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils NOTICE Mixing types of oil If types of oil are mixed the machine could...

Page 59: ...Cargolub TLA 10W 40 The filling quantities of the gearboxes are guide values The correct values result from oil change oil level check refer to page 263 5 1 2 Lubricating grease Designation Filling quantity Specification Central lubrication system 5 0 l Lubricating grease according to DIN 51818 NLGI class 2 lithium soap with EP additives Manual lubrication points As required Lubricate the manual l...

Page 60: ...r control block P Pressure line nominal width 15 T Return nominal width 18 LS Load Sensing message line nominal width 12 For more detailed information see operating instructions of the tractor man ufacturer Single acting control unit Pressure Lift pick up Float position Lower pick up Double acting control unit Lift support jack Lower support jack For Comfort 1 0 version Icon Designation Connection...

Page 61: ...n for starter aid P Single acting control unit T Return 6 2 Control units on the machine For Comfort 1 0 version 1 2 1 2 3 4 BP000 075 The control unit is on the left hand side of the machine in the rear area of the yoke The levers 3 4 are released or locked via stop cocks 1 2 The bale chute is lowered or lifted via lever 3 refer to page 102 The bale ejector is moved to the rear or to the front vi...

Page 62: ...to page 14 WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 25 7 1 Attaching the hydraulic support jack For hydraulic support jack version BP000 081 ü The machine is shut down and safeguarded refer to page 25 A...

Page 63: ... Connect the hydraulic hoses 4 6 on the tractor side Check function Retracting extending support jack refer to page 108 If the connections Retracting extending support jack are interchanged change hydraulic hoses 4 6 at hydraulic support jack If the connections Retracting extending support jack are correct retract or extend the support jack until the machine is in horizontal position For Comfort 1...

Page 64: ...zontally The cross member 1 is used as a reference edge to align the machine Before making the setting Shut down and safeguard the machine refer to page 25 Using a spirit level 2 align the machine horizontally Place the machine onto the support jack in horizontal position Disconnect the machine from the tractor Adjusting the drawbar eye Unscrew the screws 5 Adjust the height of the drawbar eye 6 t...

Page 65: ...s 3 Remove the drawbar front parts 4 Turn the drawbar front parts 4 by 180 head them between the drawbar 7 and mount them with screws 3 on the drawbar 7 Tightening torque refer to page 238 Conversion from top to bottom hitching In order to convert the top hitching II to bottom hitching I both front parts of the drawbar 4 are turned by 180 degrees Dismount the screws 3 Remove the drawbar front part...

Page 66: ... simultaneously driving a slope up or down without any contact of the both section tube ends In this process the displacement path overlap must be at least 220 mm both in straight ahead driving and when cornering BP000 087 ü The machine is shut down and safeguarded refer to page 25 Pull apart the universal shaft halves Inner universal shaft half Unscrew the screws 3 and remove the inner guard tube...

Page 67: ...the universal shaft halves NOTICE The transmitted dimension Dimension X 2cm must not pass the grease leak boreholes 4 of the inner section tube because then the end piece of the lubrication system would be destroyed when shortening If the dimension X 2cm passes the grease leak boreholes 4 increase the dimension x 2cm by 2 cm Shorten guard tubes and section tubes deburr from outside and inside and ...

Page 68: ...ne 6 out of the separated section tube 4 and remove the end piece 7 Attach the end piece 7 onto the shortened lubrication line 3 Drill a borehole Ø 4 mm at a distance of X2 5 cm into the inner section tube 1 at the top and the bottom Make sure that the boreholes are on the same side as the borehole of the grease nipple Insert the lubrication line 3 screw in the grease nipple 2 and drive in the rol...

Page 69: ...nd set a marking 2 at the end of the outer guard tube Connect the universal shaft on tractor and machine side move the machine to the narrowest position straight ahead driving Determine the dimension X2 Calculating the displacement path V overlap V X1 X2 The displacement path overlap must be at least V 220 mm Check the shortened universal shaft when driving around curves Slowly drive a right turn ...

Page 70: ...out system screw 1 as far as it will go Operation of machine with Load Sensing In case of tractors with closed hydraulic system constant pressure system or Power Beyond system refer to operating instructions of tractor manufacturer In this process the message line is connected Screw in the system screw 1 as far as it will go 7 6 Setting the bale chute When it is unfolded the bale chute represents ...

Page 71: ...enish the fire extinguisher 1 according to the operating instructions of fire extinguisher manufacturer ð It the operating instructions of the fire extinguisher manufacturer are missing consult the homepage of the fire extinguisher manufacturer Insert the fire extinguisher 1 into the left support on the drawbar so that the operating instructions on the type plate are readable and show to the outsi...

Page 72: ...nected or laid properly If the connection lines of the machine are not connected or laid properly to the tractor they may tear off or may be damaged This may result in serious accidents Connect and secure the hoses and cables properly Lay the hoses cables and ropes so that they do not rub tension pinch or touch other parts e g tractor tyres especially when cornering 8 1 Connecting the machine to t...

Page 73: ...all head hitch Shut down and safeguard the machine refer to page 25 Secure the hitching device according to the operating instructions of the tractor manufacturer 8 2 Installing universal shaft WARNING Risk of injury by failure to take account of the danger zone of the universal shaft If the danger zone of the universal shaft is ignored persons can be seriously hurt or killed To avoid accidents ob...

Page 74: ... the tractor PTO shaft and secure it Secure the universal shaft guards 2 against turning by means of the retaining chains 3 NOTICE Damage to the machine due to swivel range of the universal shaft Make sure to take into account the swivel range of the universal shaft in all operating states Otherwise parts may touch the universal shaft which leads to damages at the tractor and or machine Ensure the...

Page 75: ...y screwed in refer to page 69 Connect the hydraulic hose with the Load Sensing connection of the tractor Connect the hydraulic hose with the connection for the depressurised return Connect hydraulic hose with the connection for the Load Sensing control Tractor with constant pressure pump ü The system screw of the hydraulic system is completely screwed in refer to page 69 Connect hydraulic hose wit...

Page 76: ...ely the hydraulic hoses P T can be connected to a double acting control unit Hydraulic connection pick up Connect the hydraulic hose with a single acting control unit of the tractor Hydraulic connection parking jack Connect the hydraulic hoses of the machine with a double acting control unit of the tractor For Comfort 1 0 version Hydraulic connection control block Connect the hydraulic hoses of th...

Page 77: ...ydraulic hose is connected to the brake valve on the tractor side The brake is activated by actuating the brake pedal 1 BP000 098 ü The machine is shut down and safeguarded refer to page 25 Connect the hydraulic hose 1 of the hydraulic brake to the connection for the hydraulic brake on the tractor 8 5 Attaching the safety chain export France WARNING Risk of injury if safety chain is too short If t...

Page 78: ...ed with a weaker chain link at one point predetermined breaking point If the machine detaches unintentionally the safety valve triggers the emergency brake and the safety chain tears off at the weaker chain link The chain link is destroyed in this process and must be replaced 2 1 2 4 3 BP000 100 BP000 099 ü The machine is shut down and safeguarded refer to page 25 ü The hydraulic hose 1 of hydraul...

Page 79: ...irstly connect the brake line 1 yellow coupling head Then connect the supply line 2 red coupling head Disconnecting Observe the correct order when disconnecting the compressed air lines Firstly disconnect the supply line 2 red coupling head Then disconnect the brake line 1 yellow coupling head 8 7 Connecting lighting NOTICE Short circuit Dirt and moisture may lead to short circuit Make sure that t...

Page 80: ...e machine Connect 7 pole plug of connection cable 2 to 7 pole socket 3 of tractor Lay the cable so that it does not touch the tractor wheels 8 8 Connecting KRONE ISOBUS terminal NOTICE Short circuit Dirt and moisture may lead to short circuit Make sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin observe the provided operating instructions of ...

Page 81: ...the 9 pole socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by stating the order number 20 085 866 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine Mounting terminating resistor EQ001 147 INFORMATION The terminating resistor 19 can be ordered by...

Page 82: ...or INFORMATION The cable 3 can be ordered by stating the order number 20 085 988 Connect the 8 pole plug 2 of the cable 3 to the 8 pole socket 1 CAN1 IN of the terminal Connect the 9 pole plug 4 of the cable 3 to the 9 pole socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by stating the order number 20 085 866 Connect the 9 pole plug 7 of the cable 8 to the 9 po...

Page 83: ...d ü The machine is shut down and safeguarded refer to page 25 Disconnect the terminating resistor 19 from plug XCAN 1 2 20 Connect the terminating resistor 18 to the plug XCAN 1 2 20 8 9 Connecting foreign ISOBUS terminal NOTICE Short circuit Dirt and moisture may lead to short circuit Make sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin obs...

Page 84: ...sistor EQ001 147 INFORMATION The terminating resistor 19 can be ordered by stating the order number 20 084 082 Disconnect the terminating resistor 18 from the plug XCAN 1 2 20 Connect the terminating resistor 19 to the plug XCAN 1 2 20 Connection terminal to tractor INFORMATION For further details on terminal connection observe operating instructions of ISOBUS terminal manufacturer 8 10 Connecting...

Page 85: ...001 150 INFORMATION The cable 3 can be ordered by stating the order number 20 085 988 ü The machine is shut down and safeguarded refer to page 25 Connect the 8 pole plug 2 of the cable 3 to the socket 1 CAN1 IN of the terminal Connect the 9 pole plug 4 of cable 3 to the 9 pole socket 5 of the joystick Connect the 9 pole plug 6 of the joystick to the 9 pole socket 7 In cab ...

Page 86: ...al Connect the 9 pole plug 4 of the cable 3 to the 9 pole socket 5 of the joystick Connect the 9 pole plug 6 of the joystick to the 9 pole socket 7 In cab 8 11 Fastening safety chain WARNING Risk of accident due to a incorrectly dimensioned safety chain When using a incorrectly dimensioned safety chain the safety chain may tear if the machine loosens unintentionally This may result in serious acci...

Page 87: ...rt Attach the safety chain with the respective mounting parts to the hitching device holder of the tractor or to another specified coupling point The safety chain should have enough play when driving around curves 1 2 BP000 105 ü The machine is shut down and safeguarded refer to page 25 Mount the safety chain 1 with the shackle 2 on the machine BP000 106 Install the safety chain 1 on an eligible p...

Page 88: ... page 105 for Comfort 1 0 version refer to page 107 ü For bale scale version The bale brake is locked refer to page 54 ü Twine reserves are sufficent ü The working height of the pick up is set refer to page 193 ü The bale length is set correctly refer to page 138 ü The target baling flap pressure is setrefer to page 138 ü The knotter shaft is unlocked refer to page 92 ü The flywheel brake is relea...

Page 89: ...st on the field Clean the machine Prepare the machine for road travel refer to page 185 9 2 Applying releasing flywheel brake NOTICE Damage to the machine due to non released flywheel brake If the flywheel brake is not released before switching on the PTO shaft the machine can be damaged Release the flywheel brake before switching on the PTO shaft BPG000 031 Position I Flywheel brake is released f...

Page 90: ...eel is now unbraked 9 3 Opening closing the side hood 1 2 BP000 458 ü The machine is shut down and safeguarded refer to page 25 Opening Loosen the locking 1 by means of a screwdriver and open the side hood 2 Closing Press down the side hood 2 until the lock 1 engages Ensure that the side hood 2 is locked by pulling it Æ If the side hood 2 cannot be opened it is locked Æ If the side hood 2 can be o...

Page 91: ...release hook 3 Swivel the locking lever 2 downwards Slightly press down the twine box 4 and remove the locking piece 5 from the hook 6 Lift the twine box 4 Secure the twine box 4 with the support 7 Lowering Slightly lift the twine box 4 and lay down the support 7 in the holder of the twine box 4 Lower the twine box 4 Press down the twine box 4 and lift the locking piece 5 from the hook 6 Press the...

Page 92: ...r shaft move the brake lever 2 from position I to position II and lay it down on the journal 1 Releasing In order to release the knotter shaft move the brake lever 2 from position II to position I 9 6 Connecting twine rolls with each other double knotter Left hand machine side ü The machine is shut down and safeguarded refer to page 25 ü The knotter shaft is secured refer to page 92 Connecting upp...

Page 93: ...all reef knots tox 15 20 mm Connecting twine roll 3a with twine roll 3b Guide the start of the twine from twine roll 3a via the upper eye through the twine brake out of the twine box Tie the start of the twine from twine roll 3b in a reef knot to the end of the twine from twine roll 3a Shorten the ends of all reef knots tox 15 20 mm Connecting lower twines 2 BPG000 026 Connecting twine rolls 1a 1b...

Page 94: ...the beginning of the twine of twine roll 3a via the green eye above through the twine brake out of the twine box Tie the start of the twine from twine roll 3b in a reef knot to the end of the twine from twine roll 3a Guide the start of the twine from twine roll 3c through the green eye above and further to the next green eye Then tie it to the end of the twine from twine roll 3b by a reef knot Sho...

Page 95: ... the twine from the twine roll 4a Guide the beginning of the twine from the twine roll 4c through the red eye above and tie it in a reef knot to the end of the twine from the twine roll 4b Tie the start of the twine from twine roll 4d in a reef knot to the end of the twine from the twine roll 4c Shorten the ends of all reef knots tox 15 20 mm Connecting twine rolls 5a 5b 5c and 5d with each other ...

Page 96: ...wine guide 7 and then further to the twine guide 8 Guide the 3 lower twines 1 2 3 from the outside through the eyes of the twine guide 8 and then further to the lower twine brakes Right hand machine side Then guide the lower twine from the twine box to the lower twine guide BP000 121 Make sure that the lower twines never cross over each other Guide the two lower twines 4 5 coming from the twine bo...

Page 97: ...brake 11 cover Guide the lower twine further through the eye of the twine tension springs 12 Pull the lower twine up and guide it between the rolls 13 of the knotter needle 14 Pull the lower twine down to the frame 15 and knot it on the frame Repeat this process for all lower twines 9 8 Threading the upper twine Left hand machine side Guiding the upper twine further to the upper twine guide BPG000...

Page 98: ...ing arm 11 Pull the upper twine towards the bottom and guide it between the rolls 12 of the upper needle 13 Guide the other upper twines such as the first upper twine from the twine brake further to the upper needle Æ The next and final step for threading the upper twine depends on whether the bale channel is empty or filled Right hand machine side Then guide the upper twine from the twine box fur...

Page 99: ... depends on whether the bale channel is empty or filled If bale channel is empty Knot the upper and lower twine in the middle of the bale chamber Or Guide the upper twine under the crossbeam of the knotting table and knot it on the crossbeam of the upper baling flap In order to tension the tensioning arm 11 pull back the upper twine in front of the twine guide eye 8 If the bale channel is filled R...

Page 100: ...BP000 128 ü The machine is shut down and safeguarded refer to page 25 Releasing Move the stop cock 1 to position II Locking Move stop cock 1 to position I 9 9 2 Moving pick up into transport working position Working position In order to lower the pick up into working position move the single acting control unit into the float position Transport position In order to lift the pick up into transport ...

Page 101: ...ion 1 I II BP000 155 Shut down and safeguard the machine refer to page 25 Releasing Move the stop cock 1 to position II Locking Move stop cock 1 to position I 9 11 Lifting lowering blade cassette For Comfort 1 0 version 1 2 BP000 464 ü The machine is shut down and safeguarded refer to page 25 Close stop cocks 1 2 on the control unit of the machine Lifting In order to lift the blade cassette actuat...

Page 102: ...is running people standing in the danger zone can be crushed or killed Only operate the machine while the tractor engine is running if ü The person operating the machine knows which functions are executed as a consequence of various operations ü The person operating the machine is standing outside the radius of action of the moving parts of the machine ü There is no one in the danger zone Switch o...

Page 103: ...ever 5 downwards to position II and hold it until the bale chute is lowered Lifting into transport position With the safety sleeve 4 tightened move the lever 5 upwards to position I and hold it until the bale chute is lifted Close the mechanical locking 1 of the bale chute Close the stop cock 2 For Comfort 1 0 version The terminal can only be used for lowering the bale chute The bale chute can be ...

Page 104: ...rly behind the machine Keep pressed until the bale chute is lowered Via the external momentary switches 1 1 BP000 135 Actuate the control unit Unlock the mechanical locking 1 of the bale chute Lowering into working position Keep the momentary switch 2 pressed until the bale chute is lowered Lifting into transport position Keep the momentary switch 3 pressed until the bale chute is fully lifted Clo...

Page 105: ...ine is standing outside the radius of action of the moving parts of the machine ü There is no one in the danger zone Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop Secure tractor against rolling away Apply the parking brake refer to page 109 and the flywheel brake refer to page 89 of the machine By means of the bale ejector the last big bale is forwarde...

Page 106: ...sition I and hold it until the bale ejector has moved completely to the very front Move the bale ejector backwards forwards until the bale channel is empty Close the stop cocks 2 and 3 For Comfort 1 0 version Via terminal BP000 137 ü The bale chute is lowered refer to page 103 Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop Secure tractor against rolling...

Page 107: ... the parking brake refer to page 109 and the flywheel brake refer to page 89 of the machine Without Load Sensing version Actuate the control unit The momentary switch 1 has several functions If baling flaps have not been released In order to release the baling flaps press the momentary switch 1 once If baling flaps are released In order to execute 10 bale ejections press the momentary switch 1 Mov...

Page 108: ...rt position Turn the crank handle 1 for several times clockwise until the support jack 2 is relieved Pull out the bolt 3 move the support jack 2 in position I and secure it with the bolt 3 Raise the support jack completely Moving support jack into support position Turn the crank handle 1 for several times anti clockwise Pull out the bolt 3 lower the support jack 2 and secure it with the bolt 3 Tur...

Page 109: ...te the double acting control unit until the support jack is retracted Operating hydraulic support jack for Medium 1 0 version 1 2 BP000 144 ü The stop cock 1 is closed Actuate the control unit Moving support jack into support position Actuate the lever 2 until the support jack stands firmly on the ground and the drawbar eye is unburdened Moving support jack into transport position Actuate the leve...

Page 110: ...page 110 9 16 Fitting wheel chocks 1 1 BPG000 065 ü The machine is shut down and safeguarded refer to page 25 Place the wheel chocks 1 tightly in front of and behind the wheels depending on slopes to prevent the machine from rolling away For self steering axle version Place the wheel chocks tightly in front of and behind the wheels depending on slopes to prevent the machine from rolling away INFOR...

Page 111: ... 9 18 Finishing the tying process manually BP000 071 EQ000 072 Knotter gearbox in idle position The knotter gearbox is in idle position if the trigger roller 1 is in the recess of the cam track 2 of the knotter gearbox The tying process consists of a rotation of the cam track 2 ü The machine is shut down and safeguarded refer to page 25 ü The machine is disconnected from the tractor ü The tying pr...

Page 112: ...E Damage caused by low ground clearance Due to too low ground clearance the cutting system must immediately be lifted after removal of the crop blockage Otherwise the cutting system inlet tray will be damaged If the cutting system inlet tray is extremely dirty clean it before lifting 9 21 Emergency manual operation WARNING Increased risk of injury when operating the machine via emergency manual op...

Page 113: ...he table below explains which valves must be released by screwing in the setting screw and which ones are actuated by pressing them Valves K3 to K8 and K18 to K20 are actuated by screwing in the knurled head screw The valves K1 K2 and K17 can be actuated by pushing a pointed object into the valves After each work step unscrew the setting screw again 1 2 3 4 BPG000 073 1 Functional diagram K3 K4 Ba...

Page 114: ...w on valve K3 K4 Bale chute Start tractor engine and pressurise the control unit Using a pointed object press in the magnetic plunger of valve K1 and hold it pressed until the star wheel screw of valve K03 K04 bale chute is unscrewed Lowering Screw in the star wheel screw on valve K3 K4 Bale chute Start tractor engine and pressurise the control unit Using a pointed object press in the magnetic plu...

Page 115: ...prox 100 110 bar 1450 1595 PSI After finishing work Shut down and safeguard the machine refer to page 25 Unscrew the knurled head screw 3 entirely Connect the plug connection 2 on the solenoid valve and lock it Close side hood refer to page 90 Releasing baling flaps for Comfort 1 0 version 1 3 2 BP000 439 The seat valve Releasing baling flaps 2 is located on the right next to the hydraulic control...

Page 116: ...stor 1 if the machine is operated without bale chute The plug connection is to be found near the 12 volt socket rear left under the machine INFORMATION The terminating resistor 2 can be ordered by stating order number 20 086 023 1 2 3 BP000 407 ü The bale chute has been dismounted ü The machine is shut down and safeguarded refer to page 25 Establish the plug connection 2 with the terminating resis...

Page 117: ... data between tractor and devices of different manufacturers To this end both the necessary plug connections and the signals which are necessary for the communication and command transmission are standardized The system also enables the operation of machines with operation units terminal which are already existing on the tractor or have been attached in the tractor cabin The relevant details can b...

Page 118: ...can continue to run after actuating the ISOBUS Shortcut Button This may lead to injuries Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch When actuating the ISOBUS Shortcut Button 1 of the terminal which is of the pushbutton design a stop command is sent to the ISOBUS This instruction is evaluated by the connected ISOBUS machine in order to deactivate activated machine functions Pr...

Page 119: ...ws the message above Press the key ð Alternatively you can press or the adjacent key Æ All functions of the machine are available again 10 2 Touchable display 1 2 EQC000 002 The terminal is equipped with a touch sensitive display 2 for menu guidance and to enter values data Functions can be called up and values in blue lettering can be changed by touching the display INFORMATION To execute functio...

Page 120: ... Press and hold down ð If the machine is not connected the display shows the main menu after it was switched on ð If the machine is connected the display shows the road travel screen after it was switched on Æ The terminal is ready for use If machine is not connected Main menu If machine is connected Road travel EQG000 025 Switching off Press and hold down INFORMATION For further information on fu...

Page 121: ...Status line 1 The status line 1 indicates current states of the machine depending on how it is equipped refer to page 124 Keys 2 The machine is operated by actuating the keys F1 to F12 or by pressing the adjacent icons refer to page 125 Main window 3 Values figures shown in colour in the main window can be selected using the touch function There are the following main window views Road travel scre...

Page 122: ...Before using the machine make sure that all machine functions are performed according to the enclosed operating instructions INFORMATION KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST AEF DLG VDMA test The operation of this machine at least requires implementation level 3 of ISOBUS system The ISOBUS system is an internationally standardized communication system for agricultural ...

Page 123: ...NE ISOBUS terminal is the arrangement and number of keys with functions which are specified by the selected external ISOBUS terminal Only the functions which differ from the KRONE ISOBUS terminal are described below 11 2 1 Scroll wheel The scroll wheel is used to set the following values on the KRONE ISOBUS terminal Target bale channel flap pressure target bale channel flap force Bale length Numbe...

Page 124: ...age 184 If the malfunction cannot be remedied contact KRONE Customer Service 12 1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields ...

Page 125: ...ess check the packer feed sensor Packer is collecting The packer collects crops and fills only the feed channel Low packer utilisation Increase the driving speed until the icon is continuously displayed Silage additives unit switched off Silage additives unit switched on Baling flaps opened The symbol flashes Baling flaps closed Blades are active Cutting in progress Blades are not active No cuttin...

Page 126: ...ically to the first page to make the Maintenance keys available Close baling flaps refer to page 136 Open baling flaps refer to page 136 Reset current bale length to zero Hold down the key for 2 s refer to page 137 Automatic bale ejector When the baling flaps are open Implements 10 bale ejections When the baling flaps are closed Opens the bale channel flaps and imple ments 10 bale ejections refer ...

Page 127: ...ch to manual mode The machine switches from automatic mode to manual mode Changing to manual mode Release blade cassette The icons and are released on the display refer to page 137 Lift blade cassette refer to page 137 Lower blade cassette refer to page 137 Lower bale chute refer to page 136 Release starting aid In order to release the starting aid the PTO speed must be 150 min 1 refer to page 135...

Page 128: ... 20 4 cm 108 bar 94 240 cm 2 4 EQG000 028 The available icons comply with the equipment of the machine The following represented icons are not always available Icon Designation Explanation Current baling force as In manual mode Maximum 100 Current bale channel flap pressure In automatic mode In bar or PSI depending on selected system of units Current number of layers of the last compressed bale ...

Page 129: ...indicate the set target bale length The blue value is touch sensitive Icon Designation Explanation Bale channel flap pressure in bar or PSI depending on selected system of units In manual mode The black value under the bar display and the bar indicate the current bale channel flap pressure The blue value under the bar display and the red mark indicate the set target bale channel flap pressure The ...

Page 130: ...ated a horn sounds for approx 1 s refer to page 149 Bale ejector active Self steering axle locked Warning beacon switched on Warning beacon switched off Working light switched on Working light switched off Bale chute up Bale chute down Bale is deposited For the MultiBale version Icon Designation Explanation 2 4 MultiBale The black value indicates the current number of small bales The blue value in...

Page 131: ...on Current PTO speed In min 1 h19 Operating hours counter Counts only when PTO shaft is running The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current total number of bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example Current degree of moisture of the crops Bale weight Weight of the bale last wei...

Page 132: ...le 19 19 Current number of uncut bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of cut bales For the cutting unit version The adjacent number indicates the selec ted customer counter customer counter 19 in the example 12 5 Selecting working screens Road travel screen Example menu EQG000 052 From each menu ü One menu is called...

Page 133: ...call up the road travel screen the following preconditions must be fulfilled ü The bale chute has been raised ü None of the hydraulic functions which are operated via the terminal is actuated ü The PTO shaft is switched off If the above mentioned preconditions are not fulfilled the terminal changes automatically to road travel screen after approx 60 seconds 12 7 Changing to automatic mode Press Æ ...

Page 134: ...ress Æ The display switches from to Switching off Press Æ The display switches from to 12 10 Selecting other functions Selecting second page Press Æ The display switches from to Select first page To select the previous functions for the machine press Æ The display switches from to 12 11 Switching the working light on off Switching ON Press Æ The display switches from to Switching off Press Æ The d...

Page 135: ...ocked Æ The display switches from to 12 13 Switching the starting aid on off Release To release the starting aid press ð The display switches from to ð The starting aid is released If the released starting aid is not switched on within five seconds the system resets the release Switching on ü The starting aid is released To switch on the starting aid press Æ The symbol flashes When the speed of th...

Page 136: ...nobody in the danger zone particularly behind the machine Press and hold down The bale chute is lifted lowered by means of the external momentary switches refer to page 104 12 16 Automatic bale ejection To execute 10 bale ejections press again Æ When the bale channel flaps are opened 10 bale ejections are executed immediately Æ When the bale channel flaps are closed first the bale channel flaps ar...

Page 137: ...chine may be damaged The display shows one of the alarm messages Baling force exceeded L MAX R MAX LR MAX If the error message Baling force exceeded occurs more frequently reduce the target bale channel flap pressure in order to prevent damage to the machine The bale channel flap pressure is entered by the user in manual mode The pressure is built up immediately if the PTO shaft is running and the...

Page 138: ...utomatically set based on the measured plunger force The pressure indication on the display may fluctuate considerably The control functions only when the packer is supplying forage to the piston The baling force is displayed as a precentage 20 4 cm 108 bar 94 240 cm 2 4 2 1 EQG000 031 Value 1 and the bar displays on right left actual baling force as Value 2 and the red marks on the bar displays t...

Page 139: ...ngth Setting target bale length Setting range 1 000 2 700 mm 39 106 inch Change value refer to page 146 12 25 Setting the target number of MultiBales INFORMATION To prevent a mixture of entire bales and MultiBales set the target number 2 of MultiBales always at the start of an entire bale 20 4 cm 38 94 240 cm 2 4 20 4 cm 108 bar 94 240 cm 2 4 2 2 1 1 EQ001 057 Value 1 actual number of MultiBales V...

Page 140: ...with functions of the connected job computers A programmable key can be assigned with several different functions If key assignments are saved the display shows corresponding menus when switching on the terminal The following functions are available in the Auxiliary AUX menu Auxiliary Function Lift blade cassette Lower blade cassette Increase baling pressure baling force Reduce baling pressure bal...

Page 141: ...m 1 0 Comfort 1 0 12 Operating machine via joystick 12 26 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en 141 12 26 2 Auxiliary configuration of a joystick Recommended configuration of a WTK joystick AUTO EQ001 149 ...

Page 142: ...ignation 1 Knotter refer to page 148 1 1 Correction value bale length refer to page 149 1 2 Knotter signal refer to page 149 1 3 Knotter monitoring refer to page 150 1 4 Blowing interval refer to page 151 1 5 Blowing time refer to page 152 1 9 Calibrating MultiBale refer to page 153 2 Sensitivity direction display refer to page 155 3 Central lubrication refer to page 155 4 Bale scale refer to page...

Page 143: ...Counters refer to page 162 13 1 Customer counter refer to page 162 13 2 Total counter refer to page 166 14 ISOBUS refer to page 168 14 1 Diagnostics Auxiliary AUX refer to page 168 14 2 Driving Speed direction of travel diagnostics refer to page 169 14 3 Configuring main window refer to page 170 14 4 Setting the background colour refer to page 172 14 9 Switching between the terminals refer to page...

Page 144: ...ting up Move up in order to select something Arrow pointing down Move down in order to select something Arrow pointing to the right Move to the right in order to select some thing Arrow pointing to the left Move to the left in order to select some thing Disk Save the setting ESC Leave menu without saving By pressing the key longer the previously viewed working screen is called up DEF Reset to fact...

Page 145: ...el from the working screen press Æ The display indicates the menu level Depending on how the machine is equipped the menu level 4 is divided into the following menus Icon Designation Menu 1 Knotter refer to page 148 Menu 2 Sensitivity direction display refer to page 155 Menu 3 Central lubrication refer to page 155 Menu 4 Bale scale refer to page 156 Menu 5 Moisture measurement refer to page 158 Me...

Page 146: ...l up the menu press the key next to Æ The menu opens INFORMATION When equipped with touch sensitive terminal the icons can directly be pressed By means of the scroll wheel Select the desired menu by means of scroll wheel ð The selected menu is highlighted in colour To call up the menu press the scroll wheel Æ The menu opens For version with touch sensitive terminal By pressing the icons To call up...

Page 147: ... For further information on entering values in the input mask refer to the enclosed operating instructions of the terminal Examples By means of the scroll wheel Choose the desired value by using the scroll wheel ð The value is highlighted in colour Press the scroll wheel ð An input mask opens Turn the scroll wheel to increase or reduce the value Press scroll wheel to save the value Æ The setting i...

Page 148: ...An acoustic signal sounds the set mode is saved and the icon is briefly displayed in the upper line To leave the menu press 13 7 Menu 1 Knotter EQG000 050 ü For The menu level is active refer to page 145 To open the menu press Æ The display shows the Knotter menu The Knotter menu is divided into the following sub menus depending on the machine configuration Menu Sub menu Designation 1 Knotter refe...

Page 149: ...th may deviate from the set setpoint value The correction value can be used to correct this deviation 1 1 110 90 100 1 EQ001 005 EQ001 059 ü Menu 1 Knotter has been selected refer to page 148 To open the menu press Æ The display shows the Correction value for bale length menu Recurring icons refer to page 144 Display area Item Designation Explanation 1 Correction value for bale length Adjustable v...

Page 150: ...a One of two modes can be selected Icon Designation Explanation Mode 1 2 Knotter signal activated After a knot is tied an acoustic signal sounds Mode 2 2 Knotter signal deactivated After a knot is tied an acoustic signal does not sound Changing mode Call up and save mode refer to page 148 13 7 3 Menu 1 3 Knotter monitoring For Comfort 1 0 version This menu can be used to set whether the upper twin...

Page 151: ...curring icons refer to page 144 Display area One of two modes can be selected Icon Designation Explanation Mode 1 2 Knotter monitoring activ ated The upper twines are individually mon itored Mode 2 2 Knotter monitoring deactiv ated The upper twines are not monitored Changing mode Call up and save mode refer to page 148 13 7 4 Menu 1 4 Blow interval This menu can be used to set after how many bales...

Page 152: ...r to page 144 Display area Item Designation Explanation 1 Number of bales Adjustable value range 0 5 3 bales If 0 5 is set the knotters are blown off halfway along the bale and at the end of the bale Change value refer to page 146 13 7 5 Menu 1 5 Blowing time This menu can be used to set how long the knotters are blown 1 5 8s 1s 3s 1 EQ001 005 EQ001 063 ü Menu 1 Knotter has been selected refer to ...

Page 153: ...fer to page 146 13 7 6 Menu 1 9 Calibrate MultiBale In this menu the sensor for locking the MultiBale can be calibrated Following repair work a calibration may be required due to high operational demands or settling of the components if the centre bar is higher or lower than the outer bars 1 9 4 9V 0 9V 1 1V EQ001 005 EQ001 082 ü Menu 1 Knotter has been selected refer to page 148 To open the menu ...

Page 154: ...1 is below the journal 2 In order to save the value press Æ The symbol is briefly displayed in the upper line Æ The centre bar assumes the value of the left bar Moving locking to Entire bale position 1 9 4 9V 1 1V 1 1V 1 2 EQ001 082 BP000 390 Press and hold down until the centre bar and the right bar are at the same height Visually check whether the locking 1 unlocks properly ð The locking 1 has l...

Page 155: ... display is set The higher the sensitivity of the direction display is set the stronger the motion indication appears in the form of arrows on the working screen 2 EQ001 003 EQ001 064 ü For The menu level is active refer to page 145 To open the menu press Æ The display shows the Sensitivity of direction display menu Adjusting the sensitivity Change value refer to page 146 13 9 Menu 3 Central lubri...

Page 156: ...ss 13 10 Menu 4 Bale scales For the bale scales version In this menu a correction value can be set for the bale scales if the calculated weight 2 deviates from the weight of external calibrated scales 4 100 0 531 kg 1 2 EQ001 003 EQ001 066 ü For The menu level is active refer to page 145 To open the menu press Æ The display shows the Bale scales menu Recurring icons refer to page 144 Display area ...

Page 157: ...s must be adjusted Adjusting bale scales Press or until the value 2 corresponds to the weight of the test weight To save the value press Æ The icon is briefly displayed and the value is saved INFORMATION If the limit range is not adequate to adjust the bale scales contact KRONE customer service Zeroising bale scales If there is no bale weight on the bale scales but a value 2 is displayed when the ...

Page 158: ...e Moisture measurement menu is divided into the following sub menus depending on the machine configuration Menu Sub menu Designation 5 Moisture measurement refer to page 158 5 1 Error message for moisture measurement refer to page 158 5 2 Correction value for moisture measurement refer to page 159 13 11 1 Menu 5 1 Error message for moisture measurement In this menu the value is set from which the ...

Page 159: ...measurement Recurring icons refer to page 144 Setting value for display Change value refer to page 146 Deactivating error message 36 In order to deactivate the error message press Æ The display switches from to Activating error message 36 In order to activate the error message press Æ The display switches from to 13 11 2 Menu 5 2 Correction value for moisture measurement In this menu a correction ...

Page 160: ...cons refer to page 144 Display area Item Designation Explanation 1 Value Measured moisture 2 Correction value Adjustable value range 10 to 10 Determining the moisture Use an external system to determine the moisture Æ If the measured value matches the value 1 on the display everything is correct Æ If the measured value does not match the value 1 on the display correct the value on the display Sett...

Page 161: ...enu press Æ The display shows the Silage additive system menu Recurring icons refer to page 144 Display area One of three modes can be selected Icon Meaning Explanation OFF Mode 1 3 Silage additive system switched off ON Mode 2 3 Silage additive system switched on Continuous operation AUTO Mode 3 3 Silage additive system automatic mode The silage additive system is switched on as soon as the pick ...

Page 162: ...he display shows Counters menu The Counter menu is divided into the following sub menus depending on the machine configuration Icon Designation Menu 13 1 Customer counter refer to page 162 Menu 13 2 Total counter refer to page 166 13 13 1 Menu 13 1 Customer counter 13 1 1 NAME 01 2 NAME 02 3 NAME 03 4 NAME 04 5 NAME 05 EQ001 008 EQ001 070 ü Menu 13 Counter is called refer to page 162 To open the m...

Page 163: ... sensitive An input mask opens Tap the icon to select the detail counter refer to page 164 Recurring icons refer to page 144 Icon Designation Explanation Display detail counter Displays counter information for the selected customer counter Changing the designation of a customer counter Press on Designation ð An input mask opens Enter designation via keypad Press to save the designation In order to...

Page 164: ...05 13 1 1 50 1 5 20 100 0 30 50 225 t 5 t NAME 01 EQ001 070 EQ001 0710 Select detail counter ü The menu 13 1 Customer counter is opened To select the detail counter press Selecting the customer counter ü The detail counter has been selected To return to the customer counter press Keys Icon Designation Increase number of bales Decrease number of bales Select Uncut bales counter Select Cut bales cou...

Page 165: ...nning Total length counter Total length of all bales for this customer In m or ft depending on selected system of units Knot counter For the MultiBale version Including the MultiBale knot Total weight counter For the bale scales version Total weight of all bales Average weight counter For the bale scales version Average weight of the weighed bales Resetting customer counter The customer counter to...

Page 166: ...ersion the Total weight counter For the bale scales version the Average weight counter Changing the Cut bales counter Press To increase the number of bales press To reduce the number of bales press Æ At the same time the following counters are changed the season counter the day counter the Total length counter the knot counter For the bale scales version the Total weight counter For the bale scale...

Page 167: ...g unit version Operating hours counter Counts only when PTO shaft is run ning Bale counter Cannot be deleted 1 Season counter 1 Can be deleted 2 Season counter 2 Can be deleted Number of knots counter Total weight counter For the bale scales version Bale length counter For the bale scales version Icon Designation Explanation Total weight counter Total weight of all compressed bales Cannot be delet...

Page 168: ...nding on how the machine is equipped the ISOBUS menu is divided into the following sub menus Icon Designation Menu 14 1 Diagnostics Auxiliary AUX refer to page 168 Menu 14 2 Diagnostics of driving speed direction of travel refer to page 169 Menu 14 3 Configuring main window refer to page 170 Menu 14 4 Setting the background colour refer to page 172 Menu 14 9 Switching between the terminals refer t...

Page 169: ...menu Diagnostics Auxiliary AUX 13 14 2 Menu 14 2 Driving speed direction of travel diagnostics EQG000 012 ü Menu 14 ISOBUS is called refer to page 168 Press to open the menu Æ The display shows menu Diagnostics of driving speed direction of travel Display area Icon Designation Explanation 0 Driving forward 0 Reversing 25 5 km h Speed for forward travel km h or mph depending on selected system of u...

Page 170: ...e ISOBUS data from the tractor has not been activ ated 13 14 3 Menu 14 3 Configuring main window This menu can be used to set the information which is to be displayed in the lower information line of the main window Up to 5 display elements can be displayed simultaneously in the main window Each display element can be selected only once Depending on the machine configuration up to 9 display elemen...

Page 171: ...he information bar of the main window refer to page 131 Icon Designation Explanation Current PTO speed In min 1 h19 Operating hours counter Counts only when PTO shaft is running The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current total number of bales The adjacent number indicates the selec ted customer counter customer counter 19 in the examp...

Page 172: ...mple 19 19 Current number of uncut bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of cut bales For the cutting unit version The adjacent number indicates the selec ted customer counter customer counter 19 in the example 13 14 4 Menu 14 4 Set background colour 14 4 3 3 EQG000 042 ü Menu 14 ISOBUS is called refer to page 168 Pr...

Page 173: ... the Terminals INFORMATION This menu is only available if several ISOBUS terminals are connected When switching over for the first time the configuration of the machine is loaded into the next terminal The loading process may take a few minutes The configuration is stored in the memory of the next terminal Up to the next call the machine is no longer available in the previous terminal When restart...

Page 174: ...1 Sensor test refer to page 174 15 2 Actuator test refer to page 181 15 3 Software information refer to page 183 15 4 Error list refer to page 183 13 15 1 Menu 15 1 Sensor Test WARNING Danger of injury in the danger zone of the machine If the PTO shaft runs during the sensor test machine parts may start to move unintentionally Thus there is a risk of serious injuries or death Turn off PTO shaft In...

Page 175: ... in the upper part of the bar display The current setting value actual value is displayed under the bar display The distance from the sensor to the metal must be adjusted so that in the attentuated state the bar is in the upper marking Then check whether the bar is in unattenuated state in the lower marked area Possible sensors depending on the machine configuration There is an overview of the pos...

Page 176: ... of packer B7 B 7 Packer feed active B8 B 8 Lower twine B9 B 9 Needle connecting rod left B10 B10 Knotter monitoring B11 B11 Bale chute B12 B12 Setting down bales B13 B13 Needle connecting rod right B14 B14 Bale ejector B15 B15 Star wheel B17 B17 Baling flap pressure B18 B18 L Force sensor left B19 B19 R Force sensor right B20 B20 Pick up speed B21 B21 Position MultiBale B22 B22 Bale on scale B23 ...

Page 177: ...ressure accumulator B30 B30 Rotational speed PTO shaft B32 B32 Blade cassette active B36 B36 State of steering B38 38 a Acceleration sensor bale scale B39 B39 Position of cleaning fan B41 B41 1 Upper twine 1 B42 B42 2 Upper twine 2 B43 B43 3 Upper twine 3 B44 B44 4 Upper twine 4 B45 B45 5 Upper twine 5 B55 B55 CH2 Force sensor rear left B56 B56 CH1 Force sensor rear right B57 B57 Rotational speed ...

Page 178: ...20 Cable break 21 Short circuit Self steering axle locked Self steering axle released Diagnostics momentary switch When the pushbutton is pressed the bar must be in the lower marked area of the bar display When the pushbutton is not pressed the bar must be in the upper marked area of the bar display 15 1 S5 S6 S3 3 3V 2 5V 1 3V 0 6V 3 1V state 5 EQ000 042 Possible pushbuttons depending on the mach...

Page 179: ...e cassette S2 S2 Lower blade cassette S3 S3 Move in bale ejector S4 S4 Move out bale ejector S5 S5 Lift bale chute S6 S6 Lower bale chute Diagnostics supply voltage EQG000 017 No Icon Designation U1 Supply voltage Nominal voltages Display Setting range 12 V total 12 14 5 V 12 V term 12 14 5 V 12 VSi 12 14 5 V 12 V ana 12 14 5 V 8 V dig 8 5 9 1 V 12 V Pow2 12 14 5 V 12 V Pow3 12 14 5 V ...

Page 180: ...er to page 25 Check dimension X measured between the upper edge of the sensor 4 and the edge of the signal sheet 3 Æ If the dimension is X 5 mm the setting is correct Æ If the dimension is not X 5 mm the sensor must be set Setting Loosen the nuts 5 on both sides of the sensor 4 Push the sensor 4 upwards until dimension is X 5 mm between the upper edge of the sensor 4 and the edge of the signal she...

Page 181: ...or 4 is attenuated refer to page 174 Æ The sensor has been set correctly if the sensor test shows that the sensor is attenuated Æ If the sensor test shows that the sensor is unattenuated set the sensor until the sensor test shows that the sensor is attenuated 13 15 2 Menu 15 2 Actuator test WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not ...

Page 182: ...unger surface K09 K09 Release baling flaps K11 K11 Pressure limiting valve baling flaps K14 K14 Entire bale K15 K15 MultiBale K17 K17 Starter aid K20 K20 Steering axle K27 K27 Blade cassette active plunger surface K28 Blade cassette active annular surface K30 K30 Cleaning 1 K31 K31 Central lubrication system K33 K33 Cleaning 2 KM7 KM1 M1 Motor knotter triggering H1 H1 Working lights H2 H2 Working ...

Page 183: ... Menu 15 Settings is called refer to page 174 Press to open the menu Æ The display shows menu Software Information Display area Icon Designation SW Total software version of the machine 13 15 4 Menu 15 4 Error list 15 4 EQ001 080 EQ001 126 ü Menu 15 Settings is called refer to page 174 Press to open the menu Æ The display shows menu Error List Meaning cause and elimination of error messages refer ...

Page 184: ...may be damaged seriously Remedy the malfunction when the error message is displayed refer to page 277 If the malfunction cannot be remedied contact KRONE Customer Service KMC 522064 7 EQG000 034 The display shows an error message if a malfunction occurs on the machine At the same time an audio signal will be heard continuous horn sound Description of malfunction possible cause and remedy refer to ...

Page 185: ...n locked regulating valves of tractor When regulating valves are not locked machine components could be activated unintentionally This may result in serious accidents To avoid that functions are triggered by mistake the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked 14 1 Preparing the machine for road travel The machin...

Page 186: ...ral position and locked ü The brake works faultlessly ü The lighting has been controlled and works faultlessly ü The tyres have no cuts or breaks ü The tyre pressure of the tyres is correct refer to page 57 Call road travel screen refer to page 133 14 2 Checking the lighting system 2 1 BPG000 032 Check the function of the rear reflector 1 and rear lamps 2 Clean dirty rear reflectors 1 rear lamps 2...

Page 187: ...he steered wheels are straight Reverse travel For Medium 1 0 version Position wheels of self steering axle in straight position refer to page 187 and lock the self steering axle refer to page 187 For Comfort 1 0 version Position wheels of self steering axle in straight position refer to page 187 and lock the self steering axle refer to page 188 Locking releasing self steering axle for Medium 1 0 v...

Page 188: ... is locked Æ The display switches from to Depressurise the control unit Releasing Press ð The icon flashes until the self steering axle is released Æ The display switches from to 14 4 Releasing the compressed air brake for manoeuvring the machine WARNING There is a increased risk of injury when manoeuvring the machine without the compressed air brake system connected A machine without a connected ...

Page 189: ...an now be manoeuvred Æ If the compressed air brake is not released discharge the residual pressure in the pressure vessel 3 Releasing the residual pressure ü A suitable container is available for escaping condensation water In order to release the residual pressure actuate the drain valve 4 until the pressure vessel 3 is depressurised Æ As soon as the hoses are again connected to a compressed air ...

Page 190: ...ion The parking jack has to be lowered until the ball drawbar eye does not rest on the ball head hitch of the tractor anymore refer to page 108 Switch off the tractor engine remove the ignition key and take it with you For drawbar eye version Lower the support jack until the drawbar eye is positioned loosely in the hitching device of the tractor refer to page 108 Loosen the safety chains on the un...

Page 191: ...may result in serious accidents Carry out the following measures to secure moving machine parts Securing side hood BP000 187 Right and left machine side Open side hood 1 refer to page 90 Guide a cable tie 2 through the openings of the flap locking device 3 Close the side hood 1 refer to page 90 Place the cable tie 2 around the lock 4 and tighten it Securing the guide wheels BP000 188 Right and lef...

Page 192: ...on The support jack is in transport position refer to page 108 ü For hydraulic support jack version and Medium 1 0 version The support jack is in transport position refer to page 109 ü The pick up has been lifted and secured via stop cock refer to page 100 ü The bale chute is lifted into transport position and secured refer to page 102 ü For self steering axle version and Medium 1 0 version The se...

Page 193: ...he working height of the pick up BPG000 035 ü The pick up is raised into transport position refer to page 100 Shut down and safeguard the machine refer to page 25 WARNING Risk of injury due to unintentional movement of the pick up If the pick up is not secured by the stop cock the pick up may move unintentionally Thus persons could be seriously injured In order to secure the pick up against uninte...

Page 194: ...ction position I Secure the depth limiter 1 with the disc and the linch pin 2 Check if the depth limiter 1 is in the same position on both sides of the pick up Crop collection without using guide wheels ü The machine is shut down and safeguarded refer to page 25 Slightly raise the pick up via control unit Switch off the tractor engine remove the ignition key and take it with you Open the guard 3 R...

Page 195: ...ase dimension X via nut 2 In order to increase the bearing pressure reduce dimension X via nut 2 Set the dimension X for both springs 1 identically on the right and left machine side Close the guard sheet of the pick up 15 3 Setting the crop press roller unit WARNING Risk of injury if the machine is used without a crop press roller unit The crop press roller unit is used for accident protection If...

Page 196: ...een raised higher Check if the chains 3 are attached to the holders 4 with the same length on both machine sides Setting the bearing pressure of the crop press roller 2 1 3 BPG000 068 The spring 1 sets the bearing pressure of the crop press roller 2 to the swath Dry crops Increase the bearing pressure Moist crops Reduce the bearing pressure ü The machine is shut down and safeguarded refer to page ...

Page 197: ...r to page 89 Move plunger laterally in that position using a mounting lever to check whether the needle slots of the plunger laterally touch the knotter needles 1 ð If the knotter needles 1 do not touch the needle slots the knotter needles 1 are correctly set If the knotter needles 1 touch the needle slots Loosen the screws 2 Align the knotter needles 1 to the needle slots of the plunger and tight...

Page 198: ... the knotter needles 5 in this position apply the flywheel brake refer to page 89 Check dimension X between the lower edge of the needle roll 1 and the upper edge of the twine disc cleaner 3 Æ If the dimension is X 1 3 mm the setting is correct Æ If the dimension is X 1 3 mm Loosen screws 4 and set the knotter needle 5 Tighten screws 4 Repeat this process for all knotter needles 5 After setting th...

Page 199: ...10 Turn the flywheel manually in working direction refer to page 51 until the knotter needles 4 have reached their highest position upper dead point see position I Apply flywheel brakerefer to page 89 Check the dimension X between upper edge of the twine disc 2 to the centre of the lower roll 2 in the needle point Æ If the dimension is X 95 105 mm the setting is correct Æ If the dimension is notX ...

Page 200: ... refer to page 199 ð If the tube 2 of the second needle yoke 1 is not in the trough 3 of the needle brake 4 after setting the knotter needles the needle brake 4 must be shifted Shifting the needle brake BP000 173 Shift the needle brake 4 lengthwise in the hole pattern 5 until the tube 2 of the needle yoke 1 is situated directly in the trough 3 of the needle brake 4 when in end position of the tyin...

Page 201: ...he needle yoke 1 during infeed of the needle yokes 1 If the roll of the needle brake 4 does not make contact with the lower third of the tube 2 In order to adjust the height of the needle brake 4 position discs under the stop of the clamping screw 9 Set the spring 10 to dimension X 115 120 mm Setting the locking frame BP000 175 The dimension X is between the locking 11 and the support tube 12 Set ...

Page 202: ...etting position of knotter needles to plunger BP000 180 Checking Release the spring tension of the needle brake completely Trigger the tying process manually with machine at standstill refer to page 110 Turn the flywheel manually in working direction until the needle points 1 have reached the upper edge b of the fixed retainers 3 in the bale channel floor refer to page 111 In order to block the ne...

Page 203: ...e it Initiate the tying process again manually refer to page 110 Recheck the position of the knotter needles to the plunger Set the spring tension of the needle brake Checking setting the needle brake 15 7 Simulating a big bale BP000 171 ü The machine is shut down and safeguarded refer to page 25 ü The upper twine is threaded refer to page 97 ü The lower twine is threaded refer to page 96 ü The up...

Page 204: ... in front of the knotter needle Align the upper needle by using a mounting lever until the upper twine is centred in front of the knotter needle If the upper twine is centred in front of the knotter needle Keep turning the flywheel manually in working direction until the knotter gearbox is in idle position refer to page 111 Æ The knotting process is finished The upper twine moves slightly to the r...

Page 205: ...nsion is not X 2 4 mm the twine pusher must be set Repeat this process for all twine pushers 1 Setting the twine bars Loosen the nut 4 Move the twine pusher 3 until the dimension is X 2 4 mm Tighten the nuts 4 Swing the knotter down and secure with the linch pin Repeat this process for all twine pushers 1 Release flywheel brake refer to page 89 Finish the tying process manually refer to page 111 A...

Page 206: ... and screw 3 Repeat this procedure for all twine pushers Check the twine pushers for ease of movement Release twine pusher shaft refer to page 207 Swivel the twine bar by hand Æ If the twine pusher can be swivelled easily the setting is correct Æ If the twine bar can only be swivelled with difficulty there may be several causes for this 1 If the control linkage is bent it must be replaced 2 If the...

Page 207: ...Æ If the dimension is X 5 10 mm the setting is correct Æ If the dimension is not X 5 10 mm the twine pusher must be readjusted refer to page 204 Check the overreach on all twine pushers 15 11 Tensioning relieving upper needle BP000 318 The upper needle 3 is tensioned or relieved by means of the spring 2 ü The knotter gearbox is in idle position refer to page 111 ü The flywheel brake is applied ref...

Page 208: ...the thread end of the eyelet bolt 15 13 Setting the knotter shaft brake BPG000 052 ü The machine is shut down and safeguarded refer to page 25 Pre tension the springs 1 until the dimension is X 20 mm 15 14 Setting the twine brake BPG000 055 The twine brakes 1 can be found in the twine boxes The twine brakes 1 hold taut the upper twines from the twine box to the upper twine brakes or the lower twin...

Page 209: ...the spring force until the upper twines 3 are guided through the eyes of the tension arms 2 almost without moving to the side The twine tension is set via dimension X Factory setting dimension X 65 mm Checking the twine tension Tie the upper twine 3 onto a spring balance Pull the upper twine 3 and read the tensile force shown on the spring balance Æ If the tensile force is 100 120 N just before th...

Page 210: ...t be increased via wing nut 5 15 17 Setting the double knotter WARNING Danger to life due to unintentional triggering of the tying unit If the tying process is not locked to facilitate maintenance adjustment and repair work on the knotter the tying process may be triggered unintentionally Thus there is a risk of serious injuries or death In order to facilitate maintenance adjustment and repair wor...

Page 211: ...cess move the safety lever 2 from position I to position II and set it down on the journal 1 Initiating function tying process In order to initiate the tying process move the safety lever 2 from position II to position I 15 17 2 Setting the billhook BPG000 038 ü The machine is shut down and safeguarded refer to page 25 ü The knotter shaft is secured refer to page 92 The billhook tongue 1 of the kn...

Page 212: ...e indentation on the twine driver 2 is positioned too far back anti clockwise the twine may become entangled in the billhook or may not be snagged by the billhook tongue Setting ü The indentation of the twine driver 2 is located at the position shown Loosen the nut 3 until the nut 3 is flush with the thread end of the auger Loosen the auger by means of a slight knock against the nut 3 Rotate the a...

Page 213: ... lever dead centre position the distance between the scraper comb of the blade lever and the billhook tip should be X 15 18 mm The blade lever has reached the dead centre position when the blade lever roll has reached the highest point on the cam 4 in the knotter disc 5 The areas of the blade lever that guide the twine the marked area I must be smoothed and rounded to prevent the twine from tearin...

Page 214: ...P000 204 Carry out a visual inspection to ensure that twine ends are not unequally cut or frayed ð If twine ends are unequally cut or frayed regrind the twine blades ð If twine blades are broken or show too much wear exchange twine blades Repeat this process for all blade levers and twine blades 15 18 Setting the plunger BP000 210 The four cam rollers 1 in the baling ram must provide equal support...

Page 215: ...nsion is not X 2 4mm spacer washers must be added or removed Release flywheel brake refer to page 89 Turn the flywheel manually in working direction until the blades 2 are freely accessible refer to page 111 Apply flywheel brakerefer to page 89 Unscrew the front sheets 5 Loosen the screws on the blade 2 and add or remove spacer washers 4 until the dimension is X 2 4 mm Tighten the screws on the bl...

Page 216: ...ger blades 4 Æ If the dimesion measures X 3 5 mm at the narrowest point during the whole movement the setting is correct Æ If the dimesion does not measure X 3 5 mm at the narrowest point during the whole movement the plunger blades must be set Setting plunger blades Apply the flywheel brake refer to page 89 Loosen the screws 3 Relocate the lateral plunger blades until the dimension measures X 3 5...

Page 217: ...ning rails of the plunger ü The machine is shut down and safeguarded refer to page 25 Check dimension X ð If the dimension is X 1 2 mm the setting is correct ð If the dimension is not X 1 2 mm the cleaning rails 1 must be adjusted Setting Loosen the screws 3 Adjust the cleaning rails 1 to dimension X 1 2 mm Tighten the screws 3 Repeat this procedure for all cleaning rails 15 18 4 Lateral setting o...

Page 218: ...gned Aligning the plunger Turn the flywheel in working direction refer to page 111 and move the plunger 1 to the frontmost positon Applying the flywheel brake refer to page 89 Lifting twine boxes refer to page 91 BP000 218 Remove the plate 3 Loosen the slide discs 4 If dimension X 1 2 mm Put shims 5 between the plunger 1 and the slide discs 4 Tighten the slide discs 4 If dimension X 1 2 mm Remove ...

Page 219: ...coupling 9 Plunger 3 Packer gearbox 10 Packer 4 Packer coupling 11 Packer strip 5 Inspection window 12 Feeder strip 6 Main gearbox 13 Flywheel 7 Crank arm I Extended position rear dead point The packer 10 is correctly set to the plunger 9 if the piston rod 8 is in extended position I At the same time the large roll on the packer strip 11 which runs in front of the feeder strip 12 must be in the ra...

Page 220: ... to main gearbox 6 Crank arm 7 of main gearbox 6 Check if the packer coupling is engaged refer to page 220 Check if the Variable Filling System VFS is in zero position refer to page 224 Move packer strip 11 into position refer to page 221 Move plunger into position refer to page 222 15 19 1 Checking packer coupling Only for open packer version BP000 222 ü The machine is shut down and safeguarded r...

Page 221: ...ease flywheel brake refer to page 89 Turn the flywheel manually in working direction until the large roll of the packer strip 3 running in front of the feeder strip 2 appears in the inspection window 1 Keep turning the flywheel until the dimension is X 30 60 mm between the large roll of the packer strip 3 and underneath the inspection window Secure the packer in this position with a mounting lever...

Page 222: ...dead point Apply flywheel brakerefer to page 89 Put the roller chain 7 on the chain coupling and secure it Mount the protection 6 on the chain coupling Remove the mounting lever Checking the setting Release flywheel brake refer to page 89 Turn the flywheel 13 into working direction refer to page 111 until the piston rod is in its extended position I rear dead point The packer 10 is correctly set t...

Page 223: ...ster 12 Packer tray 5 Cam disc 13 Setting screw anvil 6 Tripping ratchet 14 Anvil 7 Grooved ball bearing anvil 15 Brake plate 8 Spring triggering sensitivity 15 20 1 Preset the threaded rod stop of sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine never move the threaded rod 9 into position VI For MultiBale version NOTICE Damage to the...

Page 224: ...em VFS is required if the bale channel does not fill up sufficiently to its full height that means the filling of the big bale must be improved to the top the overload coupling of the packer engages too frequently Observe the following sequence when setting the Variable Filling System VFS Put the Variable Filling System VFS in zero position refer to page 224 Checking setting triggering sensitivity...

Page 225: ...ew 13 until the dimension is Y 5 8 mm between the centre of the grooved ball bearing and the tripping ratchet tip 6 Make sure that the grooved ball bearing rets on the tripping ratchet Æ If dimension Y cannot be set check and set if required the absorbing unit refer to page 230 Set the threaded rod 9 until the sensing rake 11 has a dimension of X 5 10 mm to the edge of the packer tray 12 15 20 3 S...

Page 226: ...ing the whole process 15 20 4 Setting the rubber pad on the zero adjuster BP000 236 ü The machine is shut down and safeguarded refer to page 25 ü The Variable Filling System VFS is in zero position refer to page 224 Place or remove washers under the rubber buffers 16 until the dimension is X 0 2 mm 15 20 5 Checking setting spring at zero adjuster BP000 237 In the factory the spring 2 is set to dim...

Page 227: ...ucing throughput The spring tension should be reduced if the packer overload coupling engages too frequently Poorly filled out bale corners are generally the result of unfavourable swath shapes or driving to one side Increasing reducing the spring tension Loosen the screw connection 13 In order to reduce the spring tension reduce dimension X In order to increase the spring tension increase dimensi...

Page 228: ...tivity has been extended to the maximum install the sensing rake 11 in the next higher position If the overload protection still responds too frequently after the triggering sensitivity has been reduced to the maximum install the sensing rake 11 in the next lower position Moving the sensing rake Loosen the hexagon head screw 17 Move the sensing rake 11 into the desired position Tighten the hexagon...

Page 229: ...ble Filling System Release flywheel brake refer to page 89 Turn the flywheel manually in working direction until the grooved ball bearing 7 is on the highest position area I of the cam disc 5 Æ In this position the tines 18 of the sensing rake 11 must be outside II of the packer tray 12 Check if the tines 18 are outside I of the packer tray 12 Æ If the tines are not outside the packer tray Correct...

Page 230: ...he brake yoke of the absorbing unit must be set refer to page 230 15 20 9 Checking setting absorbing unit BP000 242 The purpose of the absorbing mechanism is to prevent the sensing rake from triggering the VFS clutch unintentionally by recoiling back against it The length of the braking path in the two stop positions is set with the brake yoke 1 Stop positions are Stop position II The Variable Fil...

Page 231: ...the same value the brake yoke must be set Setting the brake yoke Loosen the screw connection 20 Move the brake yoke Tighten the screw connection 20 Pre tension the spring 21 of the brake to a dimension of X 55 mm spring length only Recheck the absorbing unit again and repeat the procedure until the dimension Y and dimension Z are identical 15 21 Setting the flywheel brake BP000 358 The flywheel br...

Page 232: ...e group control system the following cutting lengths are possible to set Cutting length Number of blades Upper blade group control system Lower blade group control system No blades 88 mm 8 blades 88 mm 8 blades 44 mm 16 blades Table cutting length depending on blade group control system when fully equipped ü The machine is shut down and safeguarded refer to page 25 Attach the auxiliary tool 1 to t...

Page 233: ...aised BP000 244 In order to set different chop lengths using the number of blades in the cassette a number of blades must be removed or inserted Following cutting lengths are possible to set Cutting length Number of blades Used blade compartment No blade Any one 44 mm 16 blades Each 88 mm 8 blades Each second 176 mm 4 blades Each third Table cutting length depending on the number of inserted blade...

Page 234: ...blade group control system are in position Pulling out blade cassette In order to pull out the blade cassette 5 unlock the locking lever 6 and pull out the blade cassette sideways as far as the stop Unlocking the blade control shaft Switch the locking lever 7 in position Removing inserting blades WARNING Danger of being cut by sharp blades Wear suitable protective gloves Remove the blade 4 vertica...

Page 235: ...BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en 235 For Comfort 1 0 version Release Press ð The and icons are displayed Raising Press and hold Alternatively the blade cassettes can be lowered via the external momentary switches ...

Page 236: ...n Checking oil level Main gearbox refer to page 263 Packer gearbox refer to page 264 Transfer gearbox refer to page 265 Gearbox cutting unit top part refer to page 265 Gearbox cutting unit bottom part refer to page 266 Compressor refer to page 273 Components Tightening screws nuts refer to page 238 Tightening wheel nuts refer to page 246 Checking tyre pressure refer to page 246 Checking visually t...

Page 237: ...enance Every 10 hours but at least once a day Checking oil level Main gearbox refer to page 263 Packer gearbox refer to page 264 Transfer gearbox refer to page 265 Gearbox cutting unit top part refer to page 265 Gearbox cutting unit bottom part refer to page 266 Compressor refer to page 273 Components Cleaning changing the filter element at com pressor refer to page 272 Checking blades refer to pa...

Page 238: ... to page 273 Components Checking the slack adjuster refer to page 268 Check fire extinguisher refer to page 249 16 1 7 Maintenance every 2 years Components Check compressed air reservoir refer to page 269 Pneumatic brake cylinders refer to page 269 16 1 8 Maintenance Every 6 years Components Replace hydraulic hoses refer to page 256 16 2 Tightening torques Metric thread screws with control thread ...

Page 239: ...25 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 550 1 800 M30 1 450 2 100 2 450 Metric thread screws with fine thread DV000 001 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M12 x 1 5 88 130 152 M14 x 1 5 145 213 249 M16 x 1 5 222 327 382 M18 x 1 5 368 525 614 M20 x 1 5 465 662 775 M24 x 2...

Page 240: ... 2 5 3 5 4 1 M5 4 7 7 8 M6 8 12 15 M8 20 29 35 M10 23 39 58 67 M12 34 68 100 116 M14 108 160 188 M16 168 248 292 M20 340 488 568 Locking screws on the gearboxes INFORMATION The tightening torques only apply to assembly of locking screws viewing glasses ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings The term locking screw includes th...

Page 241: ... 45 40 24 24 M18 x 1 5 50 45 30 30 M20 x 1 5 32 G1 2 32 M22X1 5 35 M24x1 5 60 G3 4 60 M33x2 80 G1 80 M42x1 5 100 G1 1 4 100 Always replace copper rings 16 3 Checking changing blades The blades must be changed identically on both right and left machine side The procedure used on the left side of the machine is described below The same applies for the right side of the machine NOTICE Damages to the ...

Page 242: ...Press ð The and icons are displayed Lowering Press and hold Alternatively the blade cassettes can be lowered via the external momentary switches Releasing the single blade locking device ü The machine is shut down and safeguarded refer to page 25 Attach the auxiliary tool 1 to the upper or and lower blade group control system 2 3 WARNING Risk of injury due to spring pressure on the auxiliary tool ...

Page 243: ...p blades Wear suitable protective gloves Remove the blade 4 vertically upwards Insert the new blade vertically from above Locking blade control shaft Switch the locking lever 7 in position Push in the blade cassette 5 until the locking lever 6 catches in place Insert the auxiliary tool 1 into the holder on the machine Lifting blade cassette For Comfort 1 0 version Actuate the control unit on the t...

Page 244: ...clothes for example eye protection ü The machine is shut down and safeguarded refer to page 25 Remove chaff and dust from the knotters the packer control and the flywheelafter each use Under very dry working conditions the cleaning must be repeated several times a day 16 5 Checking tensioning drive chains of the pick up Feed roller BP000 248 The roller drive 3 is located on the right side of the m...

Page 245: ... counter nut 3 By tightening the nut 2 increase the tension of the spring 1 Secure the nut 2 with the counter nut 3 Close the guard sheet of the pick up Shorten too long chains by removing a chain link Tine rotor BP000 250 The chain drive of the tine rotor 4 is on the right and left machine side The spring 1 is preset to a dimension of X 60 mm ü The machine is shut down and safeguarded refer to pa...

Page 246: ... 460 Nm 505 Nm DV000 013 ü The machine is shut down and safeguarded refer to page 25 Checking tyres visually Check tyres for cuts and breaks visually Æ If there are cuts or breaks in the tyres repair the tyres or change them Intervals to check the tyres visually refer to page 236 Checking the tightening torque of the wheel nuts Tighten or loosen the wheel nuts in a crosswise manner in order of the...

Page 247: ...ction of the rolls refer to page 236 Checking 1 2 3 4 5 BP000 470 The wobbling movements 2 and the axial play 3 of the roll can be checked by disburden the roll 1 In order to disburden the roll 1 it 1 must be visible in the opening 5 of the packer frame Lift the roll 1 with a mounting lever A roll must be replaced under the following circumstances The roll is broken or bent The roll runs roughly I...

Page 248: ... to page 89 Turn the flywheel manually in working direction until the loosened roll can be removed from the opening 2 Apply flywheel brakerefer to page 89 Remove the roll the from the opening 2 Insert a new roll with a screw locking agent e g Loctite medium strength Tighten it hand tight Release flywheel brake refer to page 89 Turn the flywheel manually in working direction until the replaced roll...

Page 249: ...d view on the fire extinguisher 1 are not obstructed Ensure that the fire extinguisher 1 is filled by weighing it Ensure by a visual inspection that the seal on the erase head and the securtiy seal are neither defective nor missing Check visually if the operating instructions on the type plate of the fire extinguisher 1 are readable and show to the outside Check if the fire extinguisher is affecte...

Page 250: ... must be read and observed to avoid accidents refer to page 25 NOTICE Environmental damage caused by consumables If consumables are not stored and disposed of properly they may escape into the environment As a result the environment will be damaged even by small quantities Store the consumables in suitable containers according to the statutory provisions Dispose of used consumables according to st...

Page 251: ...o be used refer to page 58 The following table provides information on lubrication quantity and interval per lubrication point Pos Lubricant quantity Lubrication interval 1 26 g 50 hours 2 100 g 3 32 g 4 6 g 17 2 Lubricating rolls for the blade lever BP000 269 Lower the blade cassette refer to page 233 Shut down and safeguard the machine refer to page 25 Releasing the single blade locking device r...

Page 252: ...time periods must be reduced The types of lubrication are marked by means of icons in the lubrication chart refer to table Type of lubrication Lubricant Note Grease Multi purpose grease Two strokes from the grease gun per grease nipple Remove superfluous grease at the lubrication nipple Lubrication Unless otherwise prescribed use oils based on vegetable matter Thinly apply with brush or aerosol ca...

Page 253: ...ation 17 Lubrication chart machine 17 3 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en 253 Every 50 operating hours 1 21 22 31 32 4 1 COLAERT unit 2 BPW unit BP000 324 Every 200 operating hours 1 2 3 ...

Page 254: ...machine 254 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en Right hand machine side BP000 325 Every 50 operating hours 11 22 31 43 44 53 54 1 Only for version without cutting unit 2 Only for version with cutting unit 3 COLAERT unit ...

Page 255: ...Maintenance Lubrication 17 Lubrication chart machine 17 3 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en 255 4 BPW unit BP000 326 Every 200 operating hours 1 2 3 ...

Page 256: ...hydraulic hoses may wear out considerably Persons could be seriously injured or killed by means damaged hydraulic hoses The date of manufacture is printed on the hydraulic hoses This way the age can be ascertained quickly According to law hydraulic hoses must be replaced after 6 years Only use original spare parts when replacing hydraulic hoses NOTICE Damage to the machine due to soiling of the hy...

Page 257: ...efer to page 58 18 2 Hydraulic oil tank BPG000 056 ü The hydraulic cylinders of the bale channel flaps are completely retracted Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 26 Checking oil level Thoroughly clean the area around the oil dip stick 1 Pull out the oil dip stick clean and insert it completely Clean the oil dip stick wit...

Page 258: ...he high pressure filter must be replaced When starting a working function in cold condition the contamination indicator 6 can hop out Once the operating temperature has been reached push back the contamination indicator 6 If the contamination indicator 6 hops out again the filter element must be changed The high pressure filter 7 of the on board hydraulic system is located in front of the twine bo...

Page 259: ...ing control unit Disconnect the hydraulic hose In order to flush all trapped air out of the hydraulic system actuate all working functions bale ejector bale chute for cutitng unit version blade cassette for self steering axle version steering axle for starter aid version starter aid several times Deaerating with system screw 1 screwed out Move the control unit into float position to depressurise t...

Page 260: ... rotation Collect escaping hydraulic oil in a suitable container and dispose of it properly For version without starter aid Actuate a function e g bale ejector several times until the oil flows out without bubbles For starter aid version Activate the starter aid serveral times via the terminal until the hydraulic oil flows out without bubbles Tighten the hexagon socket head screw 2 once the hydrau...

Page 261: ...ted again Tractor with Load Sensing pump and without version starter aid ü The system screw 1 must be screwed in until the stop is reached ü The hydraulic hose is connected ü The hydraulic hoses are connected refer to page 75 Start the tractor Æ If the tractor can be started the control valve block has been deaerated properly Æ If the tractor cannot be started or if the starting process takes a lo...

Page 262: ...sion ü The system screw 1 must be screwed out until the stop is reached ü The flywheel brake is released ü The hydraulic hoses are connected The control unit must be moved from the pressure position into the float position several times In doing so check visually if the flywheel is turning Æ If the flywheel is not turning the control valve block has been deaerated properly Æ If the flywheel is tur...

Page 263: ...d or killed The safety routines must be read and observed to avoid accidents refer to page 25 19 1 Main gearbox INFORMATION The oil level must be checked and changed with the machine in horizontal position Use the lower edges of the cross members as a reference edge BPG000 053 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 26 Checkin...

Page 264: ...ve the safety routine Safely performing oil level check oil change and filter element change refer to page 26 Checking oil level Unscrew the locking screw of the inspection hole 1 ð The oil level must reach up to the inspection hole 1 If the oil reaches the inspection hole 1 Mount the locking screw of the inspection hole 1 tightening torque refer to page 240 If the oil does not reach the inspectio...

Page 265: ...g screw of the filling hole 3 Top up new oil via filling hole 3 until the inspection hole 1 is reached Mount the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Tightening torque refer to page 240 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Unscrew...

Page 266: ... hole 1 Top up new oil via inspection hole 1 until the inspection hole 1 is reached Mount the locking screw of the inspection hole 1 tightening torquerefer to page 240 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the drain plug 2 Drain the oil Mount the drain plug 2 tightening torque refer to page 240 Top up new oil via in...

Page 267: ...crew the locking screw of the filling hole 3 Top up new oil via filling hole 3 until the inspection hole 1 is reached Mount the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Tightening torque refer to page 240 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the locking screw of the filling...

Page 268: ...y impair the operational safety of the machine and cause accidents People may be seriously injured or killed as a result Adjustment and repair work on the brake system must only be performed by authorised professional workshops or recognised brake services Have the brakes checked regularly by a specialist workshop Have damaged or worn brake hoses replaced immediately by a specialist workshop Irreg...

Page 269: ...d Observe the maintenace intervals for the pneumatic brake cylinders refer to page 236 The setting may only be performed by authorised professional workshops 20 3 Checking compressed air reservoir WARNING Risk of injury from corroded or damaged compressed air reservoirs Damaged or corroded compressed air reservoirs may burst and cause serious injuries Observe the inspection intervals according to ...

Page 270: ...ervoir checked in accordance with national requirements A check is recommended at intervals of 2 years 20 3 1 Checking the drain valve Shut down and safeguard the machine refer to page 25 ü A suitable container is available for escaping condensation water Open the drain valve 2 and allow the condensation water to run out Check and clean the drain valve 2 and screw it in again 20 3 2 Tightening ten...

Page 271: ...DP XC Original Operating Instructions 150000760_00_en 271 20 4 Maintaining the air filter of the pneumatic cylinder BP000 264 The air filter 1 for the pneumatic cylinder is located in the twine box on the left hand side in direction of travel Observe the intervals for the air filter refer to page 236 ...

Page 272: ...ion If balers are fitted with a compressed air brake the compressed air connection on the tractor is used to fill the compressed air reservoir for cleaning the knotter 21 1 Cleaning changing the filter element at compressor BP000 266 INFORMATION Clean the air filter 1 at least once a day or several times a day in case of high dust load For heavy accumulations of dirt in the air filter the intake m...

Page 273: ...changing oil at compressor BP000 268 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 26 Checking oil level Thoroughly clean the area around the oil dipstick 1 Pull out the oil dipstick 1 clean it and insert it completely Clean the oil dipstick with a lint free cloth Pull out the oil dipstick 1 and read off oil level ð If the oil on th...

Page 274: ...cessibility handling are listed first which makes troubleshooting easier Following the stated references you will get to the individual test steps of the possible error causes When all test steps have been processed and the error has still not been remedied the next possible cause must be checked or the next error in the error list of the terminal must be remedied The test steps do not contain the...

Page 275: ...achieved 8 The frequency is not permitted 9 There is an abnormal update rate 10 There is an abnormal rate of change 11 The error cause is unknown 12 There is an internal error 13 The values of the calibration are outside the value range 14 Particular instructions are required 15 The upper limit value has been reached 16 The upper limit value has been exceeded 17 The lower limit value has been reac...

Page 276: ... 472 Operating resources identification ORI ORI Designation ORI Designation A10 KRONE Machine Controller KMC A30 Force measurement amplifier for bale scale FMA 2 A14 Moisture sensor RMS A40 Distributor central electrical system A20 Force measurement amplifier for bal ing force control FMA 1 A58 KRONE Motor Bridge KMB1 22 1 3 Remedying sensor actuator error Components must be repaired or replaced b...

Page 277: ...error to identify the actuator status refer to page 181 If a sensor is defective run a sensor test to identify the sensor status refer to page 174 The more information the dealer has the easier it is to eliminate the cause of the error 22 1 4 Error list of all error messages 520192 KBT KRONE operating terminal KOT Possible cause Remedy FMI 19 There is a network CAN error The wiring is faulty Check...

Page 278: ...for damage refer to page 276 One or more sensors actuat ors connected to the voltage group are defective There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 335 Check sensor and wiring for damage refer to page 276 The control unit KMC is de fective The control unit KMC is defective 521100 LOW Voltage group UB1 of KRONE Machine Contro...

Page 279: ...for damage refer to page 276 The control unit KMC is de fective The control unit KMC is defective 521101 High Voltage group UB2 of KRONE Machine Controller KMC Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The wiring is faulty Check wiring for damage refer to page 276 One or more sensors actuat ors connected to the voltage group are defective There is an overview of the po...

Page 280: ...for damage refer to page 276 The control unit KMC is de fective The control unit KMC is defective 521102 High Voltage group UB3 of KRONE Machine Controller KMC Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The wiring is faulty Check wiring for damage refer to page 276 One or more sensors actuat ors connected to the voltage group are defective There is an overview of the po...

Page 281: ...for damage refer to page 276 The control unit KMC is de fective The control unit KMC is defective 521103 High Voltage group UB4 of KRONE Machine Controller KMC Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The wiring is faulty Check wiring for damage refer to page 276 One or more sensors actuat ors connected to the voltage group are defective There is an overview of the po...

Page 282: ...for damage refer to page 276 The control unit KMC is de fective The control unit KMC is defective 521104 High Voltage group UB5 of KRONE Machine Controller KMC Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The wiring is faulty Check wiring for damage refer to page 276 One or more sensors actuat ors connected to the voltage group are defective There is an overview of the po...

Page 283: ...for damage refer to page 276 The control unit KMC is de fective The control unit KMC is defective 521105 High Voltage group UB6 of KRONE Machine Controller KMC Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The wiring is faulty Check wiring for damage refer to page 276 One or more sensors actuat ors connected to the voltage group are defective There is an overview of the po...

Page 284: ... ors connected to the voltage group are defective There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 335 Check sensor and wiring for damage refer to page 276 The control unit KMC is de fective The control unit KMC is defective 521106 LOW Supply voltage of sensors Possible cause Remedy FMI 11 The error cause is unknown The supply vol...

Page 285: ...emedy FMI 7 The mechanism does not respond The starter aid is active while the flywheel brake is engaged Release the flywheel brake 522005 PTO shaft Possible cause Remedy FMI 2 The data is not permitted The universal shaft rotates in road travel mode Switch off the PTO shaft Change the operating mode 522006 ERROR Universal shaft Possible cause Remedy FMI 0 The upper limit value was greatly exceede...

Page 286: ...medy FMI 2 The data is not permitted In road travel mode the blade cassette is down Raise the blade cassette 522012 Blade cassette is down Possible cause Remedy FMI 2 The data is not permitted When the machine is starting up the blade cassette is down Raise the blade cassette 522013 S1 Momentary switch Raise blade cassette Possible cause Remedy FMI 2 The data is not permitted The momentary switch ...

Page 287: ...edy FMI 7 The mechanics do not respond or the expected result was not achieved In road travel mode the bale chute is down Raise the bale chute 522018 Bale chute Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved When the universal shaft is ro tating the bale chute is up Lower the bale chute 522019 S5 Momentary switch Raise bale chute Possible cause Rem...

Page 288: ...atic mode If the alarm occurs frequently reduce the target baling force 522023 R MAX Baling force on the right Possible cause Remedy FMI 0 The upper limit value was greatly exceeded The baling force on the right baling flap has been ex ceeded In manual mode Reduce the target baling flap pressure In automatic mode If the alarm occurs frequently reduce the target baling force 522024 Lower twine Poss...

Page 289: ...the required one On the upper twine the min imum twine length has not been reached when trying to tie a knot Check the knotter and the knotter triggering Have the sensor adjusted 522029 5 Upper twine 5 Possible cause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached when trying to tie a knot Check the knotter and the...

Page 290: ...notter and the knotter triggering Have the sensor adjusted 522037 5 Upper twine 5 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the max imum twine length has been exceeded when trying to tie a knot Check the knotter and the knotter triggering Have the sensor adjusted 522039 7 Upper twine 7 Possible cause Remedy FMI 0 The upper limit value was greatly exc...

Page 291: ...se Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached during packer feed Have the sensor adjusted 522045 5 Upper twine 5 Possible cause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached during packer feed Have the sensor adjusted 522049 ...

Page 292: ...h has benn exceeded during packer feed Have the sensor adjusted 522057 Knotter monitoring Possible cause Remedy FMI 1 The lower limit value was far below the required one The knotter shaft has not ro tated within one plunger stroke Have the sensor adjusted 522058 M1 Knotter motor Possible cause Remedy FMI 1 The lower limit value was far below the required one The knotting process has not been fini...

Page 293: ... Check the sensor and replace it if necessary 522062 Pick up Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The pick up is blocked Check the mechanics Remove the crop blockage 522063 Pick up Possible cause Remedy FMI 1 The lower limit value was far below the required one The pick up rotational speed is below the minimum rota tional speed Have the s...

Page 294: ...FMI 7 The mechanics do not respond or the expected result was not achieved The momentary switch is sticking Eliminate the cause of the momentary switch sticking Replace the momentary switch 522073 Bale chute Possible cause Remedy FMI 12 There is an internal error Automatic mode is not pos sible because the bale chute at top has been lowered Lower the bale chute 522078 Moisture measurement upper li...

Page 295: ...r is defective Have the sensor replaced 522087 Measuring Calibrating Possible cause Remedy FMI 17 The lower limit value has been reached The sensors Measure and Calibrate have been mixed up Swap the plugs of the sensors Measure and Calibrate 522088 Packer feed Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The sensor B7 Packer feed active has not b...

Page 296: ...assette up Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 276 The sensor wiring is faulty 522105 B32 Sensor B32 Blade cassette active Possible cause Remedy FMI 4 There is a cable break cable break short...

Page 297: ...sor B1 Flywheel brake Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 276 The sensor wiring is faulty 522111 B11 Sensor B11 Bale chute Possible cause Remedy FMI 4 There is a cable break cable break short...

Page 298: ...or B12 Setting down bales Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 276 The sensor wiring is faulty 522116 B14 Sensor B14 Bale ejector Possible cause Remedy FMI 4 There is a cable break cable break...

Page 299: ...r bale chute Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 276 The sensor wiring is faulty 522121 S4 Sensor S4 Move out bale ejector Possible cause Remedy FMI 4 There is a cable break cable break short...

Page 300: ...r B41 Upper twine 1 Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 276 The sensor wiring is faulty 522127 B42 2 Sensor B42 Upper twine 2 Possible cause Remedy FMI 4 There is a cable break cable break sh...

Page 301: ...ing lubricant flow Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 276 The sensor wiring is faulty 522135 B48 8 Sensor B48 Upper twine 8 Possible cause Remedy FMI 4 There is a cable break cable break sho...

Page 302: ...orce sensor rear right Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 276 The sensor wiring is faulty 522149 B55 CH2 Sensor B55 Force sensor rear left Possible cause Remedy FMI 4 There is a cable break ...

Page 303: ... cassette active Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 276 The sensor wiring is faulty 522231 B21 Sensor B21 Position MultiBale Possible cause Remedy FMI 4 There is a cable break cable break sh...

Page 304: ...lty 522300 K31 Actuator K31 Central lubrication system Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 276 The wiring of the actuator is faulty 522301 K17 Actuator K17 Starter aid Possible cause Remedy FMI 5 There is a ...

Page 305: ...he wiring of the actuator is faulty 522305 K01 Actuator K01 Extend pilot valve Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 276 The wiring of the actuator is faulty 522306 K07 Actuator K07 Blade cassette annular surf...

Page 306: ...erload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 276 The wiring of the actuator is faulty 522310 K11 Actuator K11 Pressure limiting valve baling flaps Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too hi...

Page 307: ... Actuator K21 Twine box plunger surface Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 276 The wiring of the actuator is faulty 522315 K22 Actuator K22 Twine box annular surface Possible cause Remedy FMI 5 There is a c...

Page 308: ...or is faulty 522319 K05 Actuator K05 Bale ejector plunger surface Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 276 The wiring of the actuator is faulty 522320 K06 Actuator K06 Bale ejector annular surface Possible ca...

Page 309: ...r or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 276 The wiring of the actuator is faulty 522326 H1 Actuator H1 Working lights rear right Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The...

Page 310: ... K100 Actuator K100 Warning beacon rear Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 276 The wiring of the actuator is faulty 522331 K100 Actuator K100 Warning beacon front Possible cause Remedy FMI 5 There is a cabl...

Page 311: ...r surface Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 276 The wiring of the actuator is faulty 522337 Actuator K28 Blade cassette active annular surface Possible cause Remedy FMI 5 There is a cable break general err...

Page 312: ...or number and the FMI Then contact the dealer 522536 RMC Control unit moisture measurement RMS Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522537 RMC Control unit moisture measurement RMS Possible cause Remedy FMI 4 There is a cable break cable break short cir...

Page 313: ...reak short circuit general error or undervoltage The wiring to KMC is faulty Check wiring for damage One or more sensors actuat ors connected to the voltage group are defective There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 335 Check sensor and wiring for damage refer to page 276 The control unit is defective Replace the control...

Page 314: ...The control unit is defective Replace the control unit 522562 FMA1 Force measurement amplifier FMA for baling force regulation Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522563 FMA1 Force measurement amplifier FMA for baling force regulation Possible cause Re...

Page 315: ...I Then contact the dealer 522568 FMA2 Force measurement amplifier FMA for bale scale Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage The wiring to KMC is faulty Check wiring for damage One or more sensors actuat ors connected to the voltage group are defective There is an overview of the position of the sensors actuators and control units ...

Page 316: ...the swath centre Malfunction The cutting rotor and the pick up do not move Possible cause Remedy There is a crop blockage in the area of the cutting rotor The cam clutch in the drive train of the cutting rotor slips Reduce the driving speed and the engine speed Æ The clutch engages again at a low rotational speed Swivel out blades The tractor and the machine must be shut off if the cutting rotor d...

Page 317: ...ve to the end position e g hydraulic support jack bale ejector etc Possible cause Remedy Some tractors have a relief hole for the Load Sensing function on the tractor side In combination with the control valve block the tractor can no longer build up the required hydraulic pressure The relief hole on the tractor must be sealed by an authorised technician 22 3 Malfunctions on the double knotter Mal...

Page 318: ...3 Replace broken springs 6 twine tension springs 4 or worn twine guide eyes 1 Replace broken or worn brake wheels 2 2 3 Holding force of the twine re tainer is too low Set the holding force of the twine retainer refer to page 212 Degrease the twine retainer 2 4 Too much tension on the knot ter tongue The billhook tongue 3 needs a slight minimum tension For this reason never loosen it completely Lo...

Page 319: ...ken or worn brake wheels 1 Check the free movement of the tensioning arm 5 see 6 3 2 6 The blade lever is too far away from the billhook Align the blade lever 3 Swivel the knotter block up until the blade lever 3 passes beyond the billhook 2 Use a hammer to carefully set the blade lever 3 so that the scraper comb 1 of the blade lever evenly touches the back of the billhook 2 When swinging the knot...

Page 320: ...twine strand Possible cause Remedy 3 1 The twine pusher has not caught the lower twine strand Readjust the twine pusher refer to page 204 refer to page 205 Check the knotter needles refer to page 196 Malfunction 4 The twine winds around the knotter hook when knotting the first knot closing knot Possible cause Remedy 4 1 The knotter needle does not reach the upper twine when trying to grab it on th...

Page 321: ...about 1 2 mm Malfunction 6 The second knot starting knot just exists in the lower twine strand No knot has been tied in the upper twine strand Possible cause Remedy 6 1 The twine bar has been set too far away from the upper needle and was unable to catch the upper twine strand Adjust the twine pusher in direction to the upper needle refer to page 204 refer to page 205 6 2 The spring of the upper t...

Page 322: ...refer to page 318 Malfunction 7 The second knot starting knot just exists in the lower twine strand No knot has been tied in the lower twine strand Possible cause Remedy 7 1 The lower twine tension springs do not work properly Ensure free room for the lower twine tension springs 2 Hold tight the lower twine brake 1 Tighten the spring 4 by turning the wing nut 3 once or twice 7 2 There is not enoug...

Page 323: ...1 Increase the twine tension on the upper twine strand see 2 5 refer to page 318 8 2 The lower twine tension spring is broken or released Replace or tighten the lower twine tension spring see 2 2 refer to page 318 8 3 The twine tension on the lower twine strand is insuffi cient Tighten the twine brake on the lower twine strand see 2 2 refer to page 318 8 4 The twine driver starts work ing too late...

Page 324: ... spring is set too tight or Twine strands are cut through in the twine retainer Loosen the twine retainer refer to page 212 Remove accumulations of dirt or chaff under the twine retainer springs 9 5 The billhook is not turning Replace the pin 2 of the knotter hook drive wheel 1 Malfunction 10 Knot ends too short Thus the knot opens in most cases the second knot Possible cause Remedy 10 1 The tensi...

Page 325: ...edle connecting rod breaks frequently As a result the needle yoke stops Possible cause Remedy 12 1 Strong wear of the twine guide eyes Replace the twine guide eyes 1 Replace the shear bolt on the needle connecting rod refer to page 46 22 4 Malfunctions in the central lubrication system NOTICE Damage to the machine due to soiling of the central lubrication system Even foreign body particles of the ...

Page 326: ...ant leaks check the outlet screw connection on the main distributor Æ Tighten the threaded input connection Loosen all outlet screw connections on the main distributor ð The main distributor blocks and must be replaced if no lubricant leaks out of it ð The supply line from where the lubricant leaks leads to the subdistributor which must be checked next Tighten all outlet screw connections 3 Subdis...

Page 327: ...ghly cleaned inside and outside Before placing the machine into service again initiate the knotting process manually and run through the large square baler manually In doing so check the functionality of the knotters and the needles Clean the knotter from preservatives vegetable oils Remove the grease from the drive disc and clean it Oil the chains Check the functionality of the knotter shaft brak...

Page 328: ...hut down and safeguarded refer to page 25 Checking replacing brake pads Check the brake pads 5 for uniform wear at 4 points on the circumference Æ When the wear limit dimension Y 50 mm is reached the brake pads must be replaced Venting the friction clutch Loosen the nuts 1 until the dics springs 4 are relieved Release flywheel brake refer to page 89 Turn the universal shaft manually Tighten the nu...

Page 329: ...to page 25 Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine Park the machine in a weatherproof and dry place which is far away from corrosive substances Support the machine on blocks so that the entire weight is not resting on the wheels Protect the tyres against external influences such as oil grease and direct sunlight etc NOTICE Da...

Page 330: ... they are cleaned mount and place them under tension Check chains and sprocket wheels for wear Disassemble the universal shaft Grease the inner tubes Grease the grease nipples on the universal joint of the universal shaft and on the bearing rings of the guard tubes Lubricating universal shaft INFORMATION Observe operating instructions of universal shaft manufacturer Lubricate the uncoated piston r...

Page 331: ...uids and lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials...

Page 332: ...HDP XC Original Operating Instructions 150000760_00_en 26 Appendix 26 1 Hydraulic diagrams 26 1 1 On board hydraulic system For Comfort 1 0 version BPG000 057 1 Main gearbox 2 Bale channel B17 Baling flap pressure K11 Pressure limiting valve baling flaps ...

Page 333: ...26 1 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en 333 For Comfort 1 0 version BPG000 058 1 Main gearbox 2 Bale channel B17 Baling flap pressure K11 Pressure limiting valve baling flaps K09 Release baling flaps ...

Page 334: ...t 1 0 version BPG000 059 1 Starter aid 6 Lift lower blade cassette 2 Main gearbox flywheel 7 Lift lower support jack 3 Tractor hydraulics 8 Moving bale ejector in out 4 Input block 9 Lift lower bale chute 5 Lift lower pick up 10 Lock steering axle 11 Open ball valve only to use the bale ejector and the bale chute Close during baling process ...

Page 335: ...ain gearbox flywheel 7 Lift lower bale chute 3 Control valve block work hydraulics 8 Lift lower support jack 4 Lock steering axle 9 Lift lower pick up 5 Lift lower blade cassette 10 Tractor hydraulics 11 Fully unscrew the system screw for constant flow The system screw for Power Beyond LS must be completely screwed in 26 2 Circuit diagram Medium 1 0 Comfort 1 0 2 150 101 580_en STW Rechner Stromla...

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Page 401: ...32 Applicable documents 9 Applying releasing flywheel brake 89 Attaching the hydraulic support jack 62 Attaching the safety chain export France 77 Automatic bale ejection 136 Auxiliary configuration of a joystick 141 Auxiliary functions AUX 140 B Background colour acoustic signals 123 Bale brake 54 Bale ejector bale chute 52 Baling process 39 88 Basic safety instructions 14 Before starting baling ...

Page 402: ...the twine pusher relative to knotter needle needle yoke 204 Checking setting the twine pusher relative to the channel slot 205 Checking setting the upper needle 203 Checking setting twine tension on lower twine 210 Checking setting twine tension on upper twine 209 Checking setting Variable Filling System VFS 223 Checking tensioning drive chains of the pick up 244 Checking venting friction clutch a...

Page 403: ...tion of conformity 409 Design of display 121 Detail counter 164 Determining the moisture 160 Diagnostics momentary switch 178 Diagnostics supply voltage 179 Directories and references 9 Displays on the information bar 131 Displays on the working screen 128 Drive train Adjusting height 65 Drives 42 Driving and Transport 185 E Electrical knotter monitoring 50 Electrical twine empty display for lower...

Page 404: ...51 Knotter gearbox in idle position 51 111 KRONE ISOBUS Terminal 117 L Labelling 38 Lateral setting of plunger 217 Lifting eyes 192 Lifting the machine 192 Lifting lowering bale chute 102 Lifting lowering blade cassette 101 Lifting lowering twine box 91 Limiting the lowering of the pick up 194 Liquids under high pressure 22 Locking blade control shaft 234 243 Locking screws on the gearboxes 240 Lo...

Page 405: ... 1 2 Knotter signal 149 Menu 13 Counters 162 Menu 1 3 Knotter monitoring 150 Menu 13 1 Customer counter 162 Menu 13 2 Total counter 166 Menu 1 4 Blow interval 151 Menu 14 ISOBUS 168 Menu 14 1 Diagnostics Auxiliary AUX 168 Menu 14 2 Driving speed direction of travel diagnostics 169 Menu 14 3 Configuring main window 170 Menu 14 4 Set background colour 172 Menu 14 9 Switching Between the Terminals 17...

Page 406: ...x 264 Parking the machine 190 Parking the machine safely 21 Passengers 16 Personal protective equipment 19 Pick up 46 100 Pneumatic brake cylinders 269 Position and meaning of safety labels 28 Positioning the packer strip 221 Positioning the plunger 222 Possible error types FMI 274 Preparation for baling process 88 Preparing the machine for road travel 185 Preparing the machine for shipment 191 Pr...

Page 407: ... lever 213 Setting the crop press roller unit 195 Setting the cutting length 231 Setting the depth limiter 194 Setting the double knotter 210 Setting the flywheel brake 231 Setting the height of the crop press roller unit 195 Setting the height of the knotter needles on the knotter 198 Setting the holding force of the twine retainer 212 Setting the knotter needles 196 Setting the knotter shaft bra...

Page 408: ...ble knotter 96 Threading the upper twine 97 Tightening tensioning belts 270 Tightening torque Wheel nuts 246 Tightening torques 238 Touchable display 119 Transfer gearbox 265 Trigger knotter 137 Twine motion indication for upper twine 50 Tying process 51 U Unattended parking 21 Unlocking the blade control shaft 234 243 Unsuitable consumables 21 V Validity 9 Variable Filling System VFS zero positio...

Page 409: ... sole responsibility that the Machine Large Square Baler Type BiG Pack 870 HDP XC to which this declaration refers is in compliance with the following relevant provisions EC directive 2006 42 EC machines EU Directive 2014 30 EU EMC The harmonised standard EN ISO 14982 2009 has been applied in accordance with the directive The signing Managing Director is authorised to compile the technical documen...

Page 410: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü http wwww krone de info ldm krone de V 5 ...

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Krone BiG Pack 870 HDP XC, Original Operating Instructions

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