Kohler Comand Pro CH1000, Service Manual

Page: 9 / 142

1.5
Section 1
Safety and General Information
1
Periodic Maintenance Instructions
WARNING: Accidental Starts!
Disabling engine. Accidental starting can cause severe injury or death. Before working on the engine or equipment,
disable the engine as follows: 1) Disconnect the spark plug lead(s). 2) Disconnect negative (-) ba tt ery cable from ba tt ery.
Maintenance Schedule
Normal maintenance, replacement or repair of emission control devices and systems may be performed by any
repair establishment or individual; however,
warranty repairs must be performed by a Kohler authorized
service center.
¹Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.
² Have a Kohler Engine Service Dealer perform this service.
Frequency Maintenance Refer to:
Daily or Before
Starting Engine
• Fill fuel tank.
• Check oil level.
• Check air cleaner for dirty¹, loose, or damaged parts.
• Check air intake and cooling areas, clean as necessary. Section 5
Section 6
Section 4
Section 4
Weekly • Check fi lter minder or heavy-duty air cleaner element. Section 4
Every 25 Hours • Service low pro fi le air cleaner precleaner¹. Section 4
Seasonally or
Every 150 Hours
• Replace low pro fi le air cleaner element¹.
• Check heavy-duty air cleaner element.
• Replace fuel
fi lter.
• Change oil. Oil fi lter is recommended.
(More frequently under severe conditions.)
• Remove cooling shrouds and clean cooling areas¹.
• Check oil cooler
fi ns, clean as necessary.
Section 4
Section 4
Section 5
Section 6
Section 4
Section 6
Every 200 Hours
• Check spark plug condition and gap. Section 7
Seasonally or
Every 300 Hours
• Change oil fi lter.
• Replace heavy-duty air cleaner element.
Section 6
Section 4
Yearly or
Every 500 Hours
• Have solenoid shi ft starter disassembled and cleaned².
• Have cranksha ft splines lubricated².
Section 7
Every 600 Hours
• Replace heavy-duty inner air cleaner element.
• Replace spark plugs. Section 4
Section 7
Storage
If the engine will be out of service for 30 days or more,
use the following storage procedure.
1. Clean the exterior surfaces of the engine. Avoid
spraying water at the wiring harness or any of the
electrical components.
2. Change the oil and oil fi lter while the engine is
still warm from operation. See Changing Oil and
Oil Filter in Section 6.
3. The fuel system must be completely emptied,
or the gasoline must be treated with a stabilizer
to prevent deterioration. If you choose to
use a stabilizer, follow the manufacturer’s
recommendations, and add the correct amount
for the capacity of the fuel system.
Fill the fuel tank with clean, fresh gasoline. Run
the engine for 2 to 3 minutes to get stabilized
fuel into the rest of the system. Close the fuel
shut-o
ff valve when the unit is being stored or
transported.
To empty the system, run the engine until the
tank and the system are empty.
4. Remove the spark plugs and add one tablespoon
of engine oil into each spark plug hole. Install the
spark plugs, but do not connect the plug leads.
Crank the engine two or three revolutions.
5. Disconnect the ba tt ery or use a ba tt ery minder to
keep the ba tt ery charged during storage.
6. Store the engine in a clean, dry place.