Kohler Comand Pro CH1000, Service Manual

Page: 132 / 142

10.22
Section 10
Reassembly
Install Cooling Fan and Grass Screen
CAUTION:
Failure to utilize or reassemble the grass screen as designed
could result in grass screen failure and serious personal
injury.
1. Position the cooling fan onto the fl ywheel
aligning the mounting locations. Apply a small
amount of Loctite
® 243™ Threadlocker to the
threads and install the three long mounting
screws. Torque the screws to
9.9 N·m (88 in. lb.) .
See Figure 10-87.
Screws
Fan Screws
Mounting Studs
Stiffener
Grass Screen
Special Washers
Fan
Figure 10-87. Cooling Fan and Grass Screen
Assembly Details.
2. Apply a small amount of Loctite ® 243™
Threadlocker to the external threaded section,
(unless new parts with preapplied locking
compound are being used). Thread the four grass
screen hex studs into the mounting holes in the
fl ywheel. Torque each stud to 9.9 N·m (88 in. lb.) .
See Figure 10-87.
3. Install the sti ff ener followed by the metal grass
screen onto the four hex studs. Secure with the
four special washers and mounting screws using
Loctite
® 243™ Threadlocker on the threads.
Torque the screws to 9.9 N·m (88 in. lb.) . See
Figure 10-87.
Install Electric Starter
1. Install the electric starter motor using the two hex
fl ange screws. See Figure 10-88.
2. Torque the two hex fl ange screws to 15.3 N·m
(135 in. lb.) .
Mounting
Screws
Figure 10-88. Installing Electric Starter.
3. Connect the leads to the solenoid. See Figure
10-89.
Figure 10-89. Leads Connected to Starter.
Install Valley Baffl es
1. Install the two valley ba ffl es and secure with
the mounting screws. The lower section should
fi t under the outer ba ffl e. Torque the M6 screws
going into the cylinder head to 10.7 N·m
(95 in. lb.) for new holes, or 7.3 N·m (65 in. lb.)
for used holes. Start the upper M6 screws only if
the main control bracket rear supports a
tt ach to
the these screws.
Torque the M6 screw going into the lower blower
housing mounting clip to 3.9 N·m (35 in. lb.) . See
Figure 10-90.