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Kikusui TOS9213AS, Operation Manual

The Kikusui TOS9213AS Operation Manual is a comprehensive user guide for this cutting-edge product. Gain in-depth knowledge on its features and functionality, easily accessing the manual from our website. Download it for free and enjoy hassle-free usage of your Kikusui TOS9213AS. Find it exclusively at manualshive.com.

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TOS9213S/ TOS9213AS

ix

Contents

Ch

ap. 1

Chap

. 2

Cha

p

. 3

Ch

ap. 4

Cha

p

. 5

Ch

ap. 6

C

hap. 7

Cha

p

. 8

Appe

ndix

C

hap

. 9

C

hap. 10

Safety Sym

b

ols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   i

v

Safety Preca

u

tions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   

v

Chapter 1   Preface

1.1

O

u

tline  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  1-2

1.2

Feat

u

res - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  1-4

1.3

Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  1-8

Chapter 2   Setup

2.1

Unpacking- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2-2

2.2

Preca

u

tions for Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2-3

2.3

Preca

u

tions for Mo

v

ing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2-4

2.4

Checking the Line 

V

oltage and F

u

se - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2-5

2.4.1 S

w

itching so

u

rce 

v

oltages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2-5

2.4.2 Checking and replacing f

u

ses  - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2-6

2.5

Connecting the AC Po

w

er Cord  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2-7

2.6

Checking Operations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2-9

Chapter 3   Precautions on Handling

3.1

Prohi

b

ited Operations  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  3-2

3.2

Action 

W

hen in Emergency- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  3-2

3.3

Preca

u

tions on Testing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  3-3

3.4

W

arning for Resid

u

al High 

V

oltages  - - - - - - - - - - - - - - - - - - - - - - - - - - - -  3-4

3.5

Dangero

u

s States of Failed Tester  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  3-5

3.6

To Ens

u

re Long-Term Use 

W

itho

u

t Fail

u

res - - - - - - - - - - - - - - - - - - - - - - -  3-6

3.7

Daily Checking  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  3-6

Chapter 4   Part names and Functions

4.1

Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  4-2

4.2

Rear Panel  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  4-6

Chapter 5   Basic Operations

5.1

T

u

rning on the Po

w

er - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-2

5.2

Pre-Test Zero Adj

u

stment- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-3

5.3

Str

u

ct

u

re of LCD Screen  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-4

5.4

Settings for DC 

W

ithstanding 

V

oltage Testing  - - - - - - - - - - - - - - - - - - - - -  5-5

5.4.1 Settings on the DC

W

1 screen  - - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-6

5.4.2 Settings on the DC

W

2 screen  - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-10

5.4.3 Settings on the DC

W

3 screen  - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-18

5.5

Settings for Ins

u

lation Resistance Testing  - - - - - - - - - - - - - - - - - - - - - - -  5-20

5.5.1 Settings on the IR1 screen  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-21
5.5.2 Settings on the IR2 screen  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-28
5.5.3 Settings on the IR3 screen  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-34

5.6

Connecting the Test Lead

w

ire- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  5-36

Summary of Contents for TOS9213AS

Page 1: ...RESISTANCE TESTER TOS9200 Series TOS9213S SPEC80623 TOS9213AS SPEC80767 DANGER This Tester generates high voltage Any incorrect handling may cause death Read Chapter 3 Precautions on Handling in this manual to prevent accident Keep this manual near the tester for easy access of the operator ...

Page 2: ... used electric and electronic products carrying the symbol below must be disposed of separately from general household waste This includes the power cords and other accessories bundled with the products When disposing of a product subject to these regulations please follow the guidance of your local authority or inquire with your Kikusui distributor agent where you purchased the product The symbol...

Page 3: ...nual is applicable to the Tester whose ROM version number is Ver 1 4x You can check the version number on the opening screen at turning on the power or by using the IDN message For the IDN message see 7 4 1 Register Related Messages and General Purpose Messages When you contact us for any information about the Tester please indicate the ROM version number and serial number of the Tester The serial...

Page 4: ...isk of death by electric shock the output terminal the test leadwires connected to the output terminal the Device Under Test DUT any part of the tester which is electrically connected to the output terminal and the same part as above immediately after the output has been cut off when in the DC mode of test Also electric shock or accident may arise in the following cases the tester being operated w...

Page 5: ...e voltage range is to VAC Use the product within this range only Input fuse The rating of this product s input fuse is A VAC and To avoid electrical shock always disconnect the AC power cord or turn off the switch on the switchboard before attempting to check or replace the fuse Use a fuse element having a shape rating and characteristics suitable for this product The use of a fuse with a differen...

Page 6: ...s a possibly fatal electric shock If physical contact is required by your work start work only after you make sure that no voltage is output here Indicates a potentially hazardous situation which if ignored could result in death or serious injury Indicates a potentially hazardous situation which if ignored may result in damage to the product and other property Shows that the act indicated is prohi...

Page 7: ...r supervision of qualified personnel those who have electrical knowl edge Purposes of use Do not use the product for purposes other than those described in the operation manual This product is not designed or manufactured for general home or consumer use Input power Use the product with the specified input power voltage For applying power use the AC power cord provided This product is an equipment...

Page 8: ...n manual be included when the product is relocated Operation If any abnormality or failure is detected in the products stop using it immediately Unplug the AC power cord Be careful not to allow the product to be used before it is completely repaired Do not disassemble or modify the product If it must be modified contact Kikusui distributor agent Maintenance and checking To avoid electrical shock b...

Page 9: ...TOS9213S HIGH VOLTAGE TERMINAL LOW MAX10kV Before using the remote control function read the Operation Manual For connection begin with the test leadwire of the low voltage level Deflected meter pointer means that the Tester is in DANGER HIGH VOLTAGE state Lighted lamp means that the Tester is in DANGER HIGH VOLTAGE state To ensure safety be sure to connect to an earth ground See 2 5 Connecting th...

Page 10: ...ter 5 Basic Operations This chapter describes the procedures for conducting withstanding voltage and insu lation resistance tests Chapter 6 Using Terminals and Connectors This chapter describes the procedures for use of the connectors on the front and rear panels Chapter 7 GPIB RS 232C Interface This chapter describes the GPIB and RS 232C interfaces and the device messages Chapter 8 Controlling th...

Page 11: ... When in Emergency 3 2 3 3 Precautions on Testing 3 3 3 4 Warning for Residual High Voltages 3 4 3 5 Dangerous States of Failed Tester 3 5 3 6 To Ensure Long Term Use Without Failures 3 6 3 7 Daily Checking 3 6 Chapter 4 Part names and Functions 4 1 Front Panel 4 2 4 2 Rear Panel 4 6 Chapter 5 Basic Operations 5 1 Turning on the Power 5 2 5 2 Pre Test Zero Adjustment 5 3 5 3 Structure of LCD Scree...

Page 12: ...ection 5 58 5 15 Initialization 5 62 Chapter 6 Using Terminals and Connectors 6 1 REMOTE Terminal 6 2 6 2 SIGNAL I O Connector 6 4 6 2 1 Specifications for the SIGNAL I O connector 6 5 6 2 2 Example 6 7 6 2 3 Starting a test 6 8 6 2 4 Recalling the panel memory and programs 6 10 6 3 INTERLOCK Connector 6 12 6 4 STATUS OUT Connector 6 14 Chapter 7 GPIB RS 232C Interface 7 1 GPIB Interface 7 2 7 1 1...

Page 13: ...stem related messages 7 64 7 6 6 Memory related messages 7 66 7 6 7 Program related messages 7 68 Chapter 8 Controlling the TOS6200 8 1 Pre Control Preparation 8 2 8 1 1 Connection and startup procedure 8 2 8 1 2 Settings on the TOS6200 8 2 8 1 3 Settings on the TOS9213S TOS9213AS 8 3 8 2 Starting a Test 8 6 8 3 Test Judgement 8 7 8 4 Canceling the TOS6200 Control Mode 8 8 Chapter 9 Maintenance 9 ...

Page 14: ...xii TOS9213S TOS9213AS ...

Page 15: ...TOS9213S TOS9213AS 1 1 Chap 1 Preface Chapter 1 Preface This section provides an outline of the tester and explains its features and options ...

Page 16: ...ance measuring range of 0 01 MΩ to 9 99 GΩ at rated current range of 50 nA to 1 mA maximum whereas TOS9213AS is compatible with the test voltage range of 25 V to 1500 V at a resolution of 1V and the resistance measuring range of 0 01 MΩ to 9 99 GΩ at rated current range of 50nA to 1 mA maximum or at rated current range of 50 nA to 0 1 mA if the test voltage setting exceeds 1020 V Not only can the ...

Page 17: ...ESTER TOS9213S TERMINAL LOW SCAN I F RS 232C H V LOW DUT Switching power supply TOS9220 9221 TOS9213S 9213AS TOS6200 Switching power supply Output terminal Frame GND terminal SCAN I F Maximum of 16 channels RS 232C RS 232C GPIB H V LOW DUT TOS9220 9221 TOS9213S 9213AS TOS6200 DC WITHSTANDING VOLTAGE INSULATION RESISTANCE TESTER TOS9213S TERMINAL LOW ...

Page 18: ... a program The tester is equipped with an ammeter for withstanding voltage testing that features accuracy of 3 of the reading 5 μA 1 Thus it is capable of performing high res olution tests such as those that are required for PV panels The two ammeters display measured values not only during a test but also during execution of a program 1 0 to 2mA range Insulation resistance test at 25 V to 1500 V ...

Page 19: ... standard feature smoothly interface the tester with a PC sequencer and other devices Flexible control function realized by a high voltage scanner When combined with the optional high voltage scanner TOS9220 5 kVAC 6 kVDC the tester can test multiple points in withstanding voltage and insulation resistance tests Using the tester panel each channel can be set to a HI LO OPEN voltage One scanner can...

Page 20: ...ety To enhance safety the tester is equipped with a number of devices and safety func tions including safe output terminals a discharge function and an analog voltmeter that constantly monitor the output terminal voltages Such safety measures also include a danger lamp that constantly monitors output terminal voltages even when no test is under way and lights up when a voltage is detected in addit...

Page 21: ... to perform continuous tests Tests can be performed easily such as on the insulation resistance DC withstanding voltage and earth continuity in that order Up to 500 steps can be configured with 100 programs storable permitting recalls even from outside Remote control function and signal output function Used exclusively for options the DIN connector on the front panel enables the remote control of ...

Page 22: ...nd starts operation only when both are pressed simultaneously Function OPERATE switch The TEST switch operation is effective only when the OPERATE switch is on Operation is forcibly stopped when the switch is turned off START switch This switch starts a test only when the OPERATE switch is on and in the ready status STOP switch This switch is used to cut off the output voltage and cancel the FAIL ...

Page 23: ...e connection to the DUT when a test voltage is being output from the probe If the connection between the probe and the DUT is cut off while a high voltage is being output from the probe the DUT may be damaged In addi tion the DUT remains charged making it extremely dangerous Therefore connect the probe to a DUT before staring a test be sure to confirm that the LED on the probe is off before ending...

Page 24: ...o one tester enabling expansion to a maximum of 16 channels The contact between the output on each channel and a test point can be checked the contact check function is provided for the TOS9221 scanner only These features ensure highly reliable labor saving withstanding voltage and insula tion resistance tests on electric and electronic devices and components having multi ple test points This high...

Page 25: ...TOS9213S TOS9213AS 2 1 Chap 2 Setup Chapter 2 Setup This chapter describes the procedures from unpacking to installation to operation checking ...

Page 26: ...O cable GPIB interface cable or RS 232C interface cable Users are requested to procure them on their own The power cord that is provided varies depending on the destination for the product at the factory shipment The fuse that is provided varies depending on the destination for the product at the factory shipment AC Power cord 1 pc TL01 TOS High voltage test leadwires 1 set 1 5 m 82970 HIGH VOLTAG...

Page 27: ...e In that case do not start using the tester until the location is completely dry Do not place the tester in a corrosive atmosphere Do not install the tester in a corrosive atmosphere or one containing sulfuric acid mist or the like This may cause corrosion of various conductors and imperfect con tact with connectors leading to malfunction and failure or in the worst case a fire Do not locate the ...

Page 28: ... use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts 2 3 Precautions for Moving When moving the tester to the installation site or otherwise transporting it take the following precautions Before moving the tester turn off the power switch Transporting the tester with its POWER swi...

Page 29: ...ating of the tester is shown in Table 2 1 You can change the input volt age with the LINE VOLTAGE RANGE switch on the rear panel Set the LINE VOLTAGE RANGE switch for the AC power line that you will use Table2 1 Input rating Fig 2 2 LINE VOLTAGE RANGE switch LINE VOLTAGE RANGE switch setting Nominal voltage range Allowable voltage range Allowable frequency range 100 120 V 100 VAC to 120 VAC 85 VAC...

Page 30: ...wer cord 2 On the rear panel remove the fuse holder as shown in Fig 2 3 by pushing it inward and unscrewing it counterclockwise using a screw driver 3 In accordance with the fuse rating as shown in Table 2 2 check the fuse type and replace the fuse 4 Following the above steps in the reverse order reinstall the fuse holder Fig 2 3 Removing the fuse holder Table2 2 Fuse rating The pre arcing time cu...

Page 31: ...lt your Kikusui agent or distributor In an emergency the power cord with a plug may be used to disconnect the prod uct from the AC line in an emergency Connect the plug to an easily accessible power outlet so that the plug can be removed from the outlet at any time Be sure to allow enough space around the power outlet Do not use the supplied power cord on other instruments This product is an equip...

Page 32: ...unded outlet connect the protective con ductor terminal on the rear panel of the tester to an earth ground Have specialized engineers select manufacture and install cables To ensure secure connection use proper tools Fig 2 5 Grounding by using the protective conductor terminal Electrical ground safety ground ...

Page 33: ...y dangerous to start a test when the DANGER lamp is broken After turning off the POWER switch wait several seconds before turning it on Turning the POWER switch on off repeatedly with insufficient intervals may damage the tester 1 Confirm that the LINE VOLTAGE RANGE switch setting is appropriate for the AC power line that you will use See 2 4 Checking the Line Voltage and Fuse 2 Turn on the POWER ...

Page 34: ...interlock jumper into B Confirm that the cable shield is not caught in the jumper 3 By lightly pulling on the jumper confirm that it is connected securely 4 Take the same steps for the positive and negative then short cir cuit both sides Fig 2 6 Connecting the jumper A B Shank diameter ø3 tip width 2 6 mm 11mm ...

Page 35: ...tions to be followed in the handling of this tester When using the tester take utmost care to ensure safety The tester derivers a 10 kVDC test voltage which can cause human injury or death When operating the tester be extremely careful and observe the cautions warnings and other instructions given in this chapter WARNING ...

Page 36: ... when the HIGH VOLTAGE terminal is shorted to the LOW terminal the tester will not be damaged and its chassis will not be charged up to the high voltage Be sure to use a dedicated tool when grounding the protective grounding terminal See 2 5 Connecting the AC Power Cord The term AC line here means the line on which the tester is operating That is the line to whose outlet the AC power cable of the ...

Page 37: ...ems Charged Up to Dangerous High Voltages When in test the DUT test leadwires probes and output terminals and their vicini ties can be charged up to dangerous high voltages Never touch them when in test The vinyl sheaths of the alligator clips of the test leadwires which are sup plied accompanying the tester have no sufficient insulation for the high test voltages Never touch them when in test OUT...

Page 38: ...ithstanding voltage testing and insulation resistance testing the test leadwire test probe and DUT are charged to a high voltage The tester is equipped with a discharge circuit but some time is nonetheless required to discharge them after the output is cut off There is a danger of electric shock during discharge To avoid electric shock take the utmost care to ensure that the DUT test leadwire prob...

Page 39: ...tion that the high test voltage remains delivered and won t be turned off may occur When this situation has occurred immedi ately turn OFF the power switch and disconnect the AC power cable from the AC line receptacle The DANGER lamp does not go out despite you have pressed the STOP switch The DANGER lamp does not light up despite the pointer of the ana log voltmeter is deflected indicating that t...

Page 40: ...irements for withstanding voltage testing Output time voltage rise time test time voltage fall time 3 7 Daily Checking To avoid accidents confirm at least the following before starting operation The tester is connected to an earth ground The coating of the high voltage test leadwire is free from cracks fissures and breakage The high voltage test leadwire is not broken The tester generates FAIL sig...

Page 41: ...TOS9213AS 4 1 Chap 4 Part names and Functions Chapter 4 Part names and Functions This chapter describes the names and functions of components such as switches displays and connectors on the front and rear panels ...

Page 42: ...ent or the PROTECTION status When you want to stop the forced discharge that occurs after testing when the discharge time is set to a value other than 0 0 s 3 START Used to start a test The test starts when this switch is pressed while READY is displayed on the LCD Once the test starts the LCD displays TEST and the TEST LED flashes on the indicator during a voltage rise When the tester reaches the...

Page 43: ...S judgement is made when the timer function is off FAIL LED indicating the test results This LED lights up when a FAIL judgement is made PROTECTION LED indicating that the protection function has been activated The activated protection function is shown at the top right of the LCD For the protection function see 5 14 Protection 6 FUNCTION Used to select the test mode settings system settings or in...

Page 44: ...y reads the voltage between the HIGH VOLTAGE terminal and the LOW terminal While the pointer of the analog voltmeter is moving never touch the HIGH VOLTAGE terminal test leadwire or DUT This voltmeter cannot be used as an independent voltmeter It may mal function if a voltage is applied to the output terminal from outside 10 Analog voltmeter zero adjuster Adjuster used to adjust the analog voltmet...

Page 45: ... Used to switch the function menus and expand key functions When the POWER switch is turned on while this key is pressed the tester settings are initialized returns to the default settings For details see 5 15 Initialization With initialization all contents of panel memory and stored programs are cleared Before starting initialization confirm that no necessary data remains in the mem ory 16 CURSOR...

Page 46: ...rminal Internal circuit may malfunction if a voltage is applied to it from outside 19 RS 232C Connector used to connect an RS 232C cable in order to remotely control the tester via a PC using the RS 232C interface 20 STATUS OUT Connector for connecting a warning light Maximum output voltage of 24 VDC and maximum output current of 100 mA 19 RS 232C 20 STATUS OUT 21 INTER LOCK 22 GPIB 18 OUTPUT 28 P...

Page 47: ...h voltage scanner 25 FUSE Fuse holder Contains a fuse for AC input Improper handling of the fuse holder may lead to electric shock Be sure to follow the instructions given in 2 4 Checking the Line Voltage and Fuse 26 LINE VOLTAGE RANGE Switch for selecting an input voltage range Before turning on the POWER switch be sure to confirm that the voltage to be used is consistent with the voltage range s...

Page 48: ...when you connect it to an ungrounded outlet For details see 2 5 Connecting the AC Power Cord 29 Cord holder Holder for the power cord Do not place the tester on sides other than the bottom surface Leaving the cord holder beneath the tester makes it extremely unstable and is extremely dangerous CAUTION ...

Page 49: ...TOS9213S TOS9213AS 5 1 Chap 5 Basic Operations Chapter 5 Basic Operations This chapter describes the procedures for conducting withstanding voltage and insu lation resistance tests ...

Page 50: ...POWER switch on off repeatedly at insuffi cient intervals may damage the tester Even after the power is turned on the tester does not start a test if the settings are invalid or the tester is in the protection status For details on the invalid settings and protection status see 5 13 Invalid Settings and 5 14 Protection 1 Confirm that the LINE VOLTAGE RANGE switch setting is appropriate for the AC ...

Page 51: ... voltage zero adjuster until the voltmeter indicates 0 VOLT LOWER UPPER TIMER 0 00kV 0 02mA 0 5s DCW1 DCW1 LOWER OFF TIMER OFF INTERLOCK UPPER LOWER Tester status and test results INTERLOCK flickers first Test time Test time ON OFF status Screen title Offset ON OFF status Lower limit judgment ON OFF status Function menu Judgment value or measured value Cutoff current setting display status Test vo...

Page 52: ...an be made for the tester and test conditions or automatic testing can be programmed The execution screens indicate the test status Fig 5 1 Structure of the LCD screen Page 2 Page 1 Page 3 DCW DC Withstanding Voltage Test Page 2 Page 1 Page 3 IR Insulation Resistnce Test Page 2 Page 1 Page 3 Page 4 SYSTEM AUTO EDIT INTERFACE DCW TEST IR TEST AUTO TEST Setting screen Execution screen ...

Page 53: ...made in the KEYLOCK status The three DCW pages allow the following settings to be made DCW1 Test voltage Lower reference LOWER and ON OFF of the lower judgement function Upper reference UPPER Test time TEST TIME and ON OFF of the timer function DCW2 Start voltage Voltage rise time RISE TIME Judgement wait time WAIT TIME Discharge time DISCH TIME LOW GUARD settings for the GND DCW3 Channel settings...

Page 54: ...ce the test voltage or the upper reference Turning the lower judgement function ON OFF The lower judgement function can be turned on off When the lower judgement function is on the test ends with a FAIL judgement if the measured current drops below the lower reference The lower reference is explained in the following section You can set the lower judgement function to ON OFF using the SHIFT F2 key...

Page 55: ... failed contact in the test leadwire thus ensuring a high quality with standing voltage test If the lower judgement function is not to be used turn it off If the cursor is at the lower reference the rotary knob can be used to make settings 1 If the lower reference is not displayed press the F2 key LOWER to display it When the lower reference is displayed the cursor can be moved using the keys 2 Us...

Page 56: ...displayed the cursor can be moved using the keys 2 Using the keys move the cursor to the target digit 3 Using the rotary knob set the upper reference With the lower judgement function on if the upper reference is set at or below the lower reference READY disappears and UP LOW flashes at the top right of the LCD to indicate that testing cannot be performed the lower reference is factory set to 0 20...

Page 57: ...r is at ON OFF of the timer function the rotary knob can be used to make settings Turn the rotary knob clockwise ON Turn the rotary knob counterclockwise OFF Setting the test time TEST TIME The time during which a preset voltage is applied to the DUT can be set to 0 3 s through 999 s at a resolution of 0 1 s for the 0 3 s to 99 9s range and 1 s for the 100 s to 999s range When the cursor is at the...

Page 58: ...tage is set to 1 or more approximately 100 ms is required for the tester to reach the start voltage from 0 V Fig 5 2 Start voltage DCW Setting the voltage rise time RISE TIME The rise time between the start voltage and the test voltage can be set to 0 1 s through 200 s at a resolution of 0 1 s for the 0 1 s to 99 9s range and 1 s for the 100 s to 200s range START V RISE TM DISCH WAIT TM DCW2 DCW2 ...

Page 59: ...to 300 s If you set the discharge time to 0 0 s the tester will continue discharging until the voltage between the output terminals falls below approximately 30 V If the voltage between the output terminals exceeds approximately 30 V even after the specified discharge time has passed the tester will continue discharging until the voltage falls below that value When the cursor is to the right of DI...

Page 60: ...imer ON if the wait time thus set exceeds the sum of the voltage rise time and the test time OVER WAIT flashes on the LCD to indicate that testing cannot be performed Setting the current detection response RESPONSE By changing the integrated time constant of the current detection circuit switch the current detection response for UPPER FAIL judgement Integrated time constant SLOW Approximately 40 m...

Page 61: ...lashover is not regarded as dielectric breakdown In accordance with this standard Kikusui s withstanding voltage tester makes a FAIL judgement for a test if the tester having a mean value responsive current detection circuit detects a current above the upper reference UPPER flowing into a DUT MID FAST MID and FAST with integrated time constants of approximately 4 ms and 0 4 ms respectively detect ...

Page 62: ...stance between the earth and the test leadwire and jigs is eliminated For this reason the GUARD mode is effective in measurements that require high sensitivity and high accuracy At the same time however the ammeter can be short circuited posing a grave danger if the LOW terminal and the chassis are short circuited when part of the DUT is connected to an earth ground If it is not known whether the ...

Page 63: ...ort circuiting thereby ensuring safe testing regardless of whether the DUT is grounded For this reason it is recommended that LOW be set in ordinary tests A DUT grounded B DUT not grounded Fig 5 3 Selecting LOW Insulation resistance of test lead wire and jigs Setting to LOW Ammeter TOS9213S TOS9213AS HIGH VOLTAGE terminal LOW terminal D U T Insulation resistance of test lead wire and jigs Setting ...

Page 64: ...ort circuited See Fig 5 4 A A Connecting the 149 10A B Selecting GUARD when the DUT is grounded Fig 5 4 Dangerous connection If the LOW terminal of this tester is connected to the HIGH or LOW termi nal of the earth continuity tester TOS6200 the ammeter will make mea surement errors if GUARD is selected as the resistor inside the TOS6200 is connected in parallel to the tester s ammeter Therefore to...

Page 65: ...g electrically As shown in Fig 5 5 the GUARD mode enables high sensitivity high accuracy measurement as it excludes the current by insulation resistance of the test leadwire and jigs Fig 5 5 Selecting GUARD TOS9213S TOS9213AS HIGH VOLTAGE terminal LOW terminal Insulation resistance of the test lead wire and jigs Setting to GUARD Ammeter D U T ...

Page 66: ...cted to the output terminal on the scanner The TOS9220 scanner does not have a contact check function to detect connection to the DUT If the tester is set to the high voltage HIGH level a test can be started using a channel with the test leadwire not connected to the DUT To clearly indicate the relationships between the connected test leadwire and the channel affix the Channel Display Seal provide...

Page 67: ...f CONTACT CHECK Settings can also be made using the rotary knob Turn the rotary knob clockwise ON Turn the rotary knob counterclockwise OFF Press the DCW key to return to the DCW1 screen and then press the START switch READY will then disappear from the LCD and a contact check will start for each channel The test starts as soon as the continuity is confirmed The test continues until the test time ...

Page 68: ...ttings to be made IR1 Test voltage Lower reference LOWER and ON OFF of the lower judgement function Upper reference UPPER and ON OFF of the upper judgement function Resistance value based judgment Current value based judgment selection Test time TEST TIME and ON OFF of the timer function IR2 Voltage rise time RISE TIME Judgement wait time WAIT TIME Discharge time DISCH TIME LOW GUARD settings for ...

Page 69: ...can also be used 2 Using the keys move the cursor to the target digit 3 Using the rotary knob set the test voltage With the lower judgement function on if the test voltage divided by the lower ref erence exceeds 1 1 mA READY disappears and OVER 1 1 mA flashes at the top right of the LCD to indicate that testing cannot be performed In case of the test voltage setting exceeding 1020 V on TOS9213AS h...

Page 70: ... is located at ON OFF of the lower judgement func tion the rotary knob can be used to make settings Turn the rotary knob clockwise ON Turn the rotary knob counterclockwise OFF If the lower and upper judgement function is off no FAIL judgement is made for that function Note that a PASS judgement is made when the timer is turned on Setting the lower reference LOWER You can set the lower and upper re...

Page 71: ...the test voltage The test can still be conducted however Resistance value based judgment Current value based judgment The lower reference can be set to 0 01 MΩ through 9 99 GΩ at a resolution of 0 01 MΩ for the 0 01 MΩ to 9 99 MΩ range 0 1 MΩ for the 10 0 MΩ to 99 9 MΩ range 1 MΩ for the 100 MΩ to 999 MΩ range and 0 01 GΩ for the 1 00 GΩ to 9 99 GΩ range but below the max imum rated current The lo...

Page 72: ...t function the rotary knob can be used to make settings Turn the rotary knob clockwise ON Turn the rotary knob counterclockwise OFF If the lower and upper judgement functions are off no FAIL judgement is made Note that when the timer is turned on with both functions off a PASS judgement is made Setting the upper reference UPPER You can set the lower and upper references using resistance or current...

Page 73: ...er reference can be set to 0 01 MΩ through 9 99 GΩ at a resolution of 0 01 MΩ for the 0 01 MΩ to 9 99 MΩ range 0 1 MΩ for the 10 0 MΩ to 99 9 MΩ range 1 MΩ for the 100 MΩ to 999 MΩ range and 0 01 GΩ for the 1 00 GΩ to 9 99 GΩ range but below the max imum rated current The upper reference can be set to 0 1 µA through 1 00 mA at a resolution of 0 1 µA for the 0 1 µA to 99 9 µA range 1 µA for the 100...

Page 74: ... settings for the timer function When the timer function is turned on the test time can be controlled as specified in Setting the test time in the next section When the preset test time has elapsed with the resistance recorded between the lower and upper references the test ends with a PASS judgement You can be set the timer function to ON OFF using the SHIFT F5 keys regardless of the location of ...

Page 75: ... 0 5 s to 99 9 s range and 1 s for the 100 s to 999 s range When the cursor is at TIMER the rotary knob can be used to make settings 1 To move the cursor to TIMER press the F5 key TIMER The keys can also be used 2 Using the keys move the cursor to the target digit 3 Using the rotary knob set the test time VOLT LOWER UPPER TIMER 10 V 0 01M 3 0s IR1 IR1 READY LOWER F1 F2 F3 F4 F5 SHIFT LOWER ON UPPE...

Page 76: ...e amount of time after insulation resistance testing is com pleted for which the tester forcibly discharges can be set to a value between 0 5 and 300 s in 0 1 s steps from 0 5 to 99 9 and in 1 s steps from 100 to 300 s If you set the discharge time to 0 0 s the tester will continue discharging until the voltage between the output terminals falls below approximately 30 V If the voltage between the ...

Page 77: ... To avoid upper fail judge ment by the charge current a wait time must be provided from the starts of START VOLTAGE and upper fail judgement will be ignored during wait time Set the wait time to 0 3 s through 10 s at a resolution of 0 1 s When the cursor is located to the right of WAIT the rotary knob can be used to make settings 1 To move the cursor to the right of WAIT press the F4 key WAIT TM T...

Page 78: ... insulation resistance between the test leadwire and jigs and the earth is eliminated For this reason the GUARD mode is effective in measurements that require high sensitivity and high accuracy At the same time however the ammeter can be short circuited posing a grave danger if the LOW terminal and the chassis are short circuited when part of the DUT is connected to the earth ground If it is not k...

Page 79: ...fe testing regardless of whether the DUT is grounded For this reason it is recommended that LOW be set in ordinary tests A DUT grounded B DUT not grounded Fig 5 7 Selecting LOW Insulation resistance of the test lead wire and jigs Setting to LOW Ammeter TOS9213S TOS9213AS HIGH VOLTAGE terminal LOW terminal D U T Insulation resistance of the test lead wire and jigs Setting to LOW Ammeter TOS9213S TO...

Page 80: ...ircuited See Fig 5 8 A A Connecting the 149 10A B Selecting GUARD when the DUT is grounded Fig 5 8 Dangerous connection If the LOW terminal of this tester is connected to the HIGH or LOW termi nal of the earth continuity tester TOS6200 the ammeter will make mea surement errors if GUARD is selected as the resistor inside the TOS6200 is connected in parallel to the tester s ammeter Therefore to use ...

Page 81: ...loating electrically As shown in Fig 5 9 the GUARD mode enables high sensitivity high accuracy measurement as it excludes the insulation resistance of the test leadwire and jigs Fig 5 9 Selecting GUARD Insulation resistance of the test lead wire and jigs Ammeter TOS9213S TOS9213AS HIGH VOLTAGE terminal LOW terminal D U T Setting to GUARD ...

Page 82: ... nected to the output terminal on the scanner The TOS9220 scanner does not have a contact check function to detect connection to the DUT If the tester is set to the high voltage HIGH level a test can be started using a channel with the test leadwire not connected to the DUT To clearly indicate the relationships between the connected test leadwire and the channel affix the Channel Display Seal prov...

Page 83: ...e right of CONTACT CHECK Settings can also be made using the rotary knob Turn the rotary knob clockwise ON Turn the rotary knob counterclockwise OFF Press the IR key to return to the IR1 screen and then press the START switch READY then disappears on the LCD and a contact check starts for each channel The test starts as soon as the continuity is confirmed and continues until the test time preset o...

Page 84: ...leadwire Connecting the high voltage test leadwire After connecting the low voltage test leadwire follow the procedure specified below 1 Press the STOP switch 2 Confirm that the analog voltmeter indicates 0 3 Confirm that the DANGER lamp is off 4 Connect the high voltage test leadwire to the HIGH VOLTAGE terminal 5 Short circuit the low voltage and high voltage test leadwires and con firm that no ...

Page 85: ...the end of the low voltage test leadwire as close as possible to the DUT See Fig 5 12 Using a toroidal core it is recommended that a divisible core be used for power cable with a diameter of approximately 20 mm and that it be wound two or three times around the core When connecting a resistor check its power rating For an upper reference of 10 mA or less use a resistor of approximately 470 Ω 3 W i...

Page 86: ...ting a test To start a test press the START switch when the tester is in the READY status on the Test Condition Settings screen When the tester is in the READY status READY lights up at the top right of the LCD Example of an DC withstanding voltage test READY As soon as the test starts the LCD displays the following During the test TEST is displayed at the top right of the LCD and the TEST LED and...

Page 87: ...ance testing when the resistance value to exceed 99 9 GΩ is detected 99 9 flashes on the LCD In insulation resistance testing with the lower judgment function off even if set tings are made so that the test voltage divided by the lower reference exceeds 1 1 mA testing can be performed However when the voltage value which is out of the range of 10 of setting 50 V is detected during the test the mea...

Page 88: ...op right of the LCD the PASS LED lights on the indicator and a buzzer sounds The PASS judgement is dis played for approximately 0 2 seconds by default The display time for the PASS judgement can be set to 0 2 s through 10 0 s or to HOLD The buzzer action syn chronizes with the PASS display time For the setting procedure see 5 8 System Settings The measurement results are displayed while PASS is di...

Page 89: ...ED lights on the indicator and a buzzer sounds To can cel the FAIL judgement press the STOP switch the FAIL judgement is output until the STOP switch is pressed The measurement results are displayed until the STOP switch is pressed The FAIL judgement other than that described above is a CONTACT FAIL FAIL judgement that is made when the contact failure is detected while a scanner is used In DC with...

Page 90: ...ds To cancel the FAIL judgement press the STOP switch the FAIL judgement is out put until the STOP switch is pressed The measurement results are displayed until the STOP switch is pressed The FAIL judgement other than that described above is a CONTACT FAIL FAIL judgement that is made when the contact failure is detected while a scanner is used In insulation resistance testing an upper judgement is...

Page 91: ...AIL mode FAIL MODE Turning ON OFF the double action function DOUBLE ACTION SYSTEM2 Buzzer volume BUZZER settings Contrast CONTRAST settings Discharge mode DISCH MODE settings SYSTEM3 STATUS SIGNAL OUTPUT settings SYSTEM4 Inputting a comment COMMENT 5 8 1 SYSTEM 1 Setting the measurement mode MEAS MODE A leakage current measurement mode can be selected NORM Ordinary measurement mode MIN MAX The mea...

Page 92: ...itch is held down When MOMENTARY is set to ON the tester performs a test only for as long as the START switch remains pressed Since this operation keeps the operator s hands confined to the front panel of the tester or the optional START switch during a test it increases the safety of operations Use of this function together with the optional RC02 TOS a remote control box operated using both hands...

Page 93: ... rotary knob counterclockwise OFF Turning the double action function ON OFF DOUBLE ACTION When the double action function is set to ON a test cannot be started unless the START switch is pressed within approximately 0 5 s after the STOP switch is pressed READY disappears approximately 0 5 s after the STOP switch is pressed To start a test not only the START switch but also the STOP switch must be ...

Page 94: ... move the cursor to CONTRAST 3 Using the rotary knob adjust the contrast level The contrast level can be set using the SHIFT keys regardless of the screen displayed Setting the discharge mode DISCH MODE You can select the discharge mode to be applied while the output is not turned on NORM The tester stops discharging when the voltage between the output terminals fall 30 V or below and the specifie...

Page 95: ...s or during automatic test ing TEST When TEST is set to ON 24 VDC is output during the test after the test voltage reaches the preset value That is no voltage is output during the RISE time or FALL time PASS When PASS is set to ON 24 VDC is output during a PASS judgement READY When READY is set to ON 24 VDC is output while READY is dis played on the LCD U FAIL When U FAIL is set to ON 24 VDC is ou...

Page 96: ...cursor to where the comment is to be input 3 Using the rotary knob select characters PROTECT When PROTECT is set to ON 24 VDC is output while the tester is in the PROTECTION status However 24 VDC is not output if the tester is in the PROTECTION status due to errors in 24 VDC of STATUS OUT or 24 VDC of SIGNAL I O POWER ON When POWER ON is set to ON 24 VDC is output while the POWER switch is on SYST...

Page 97: ...the new settings The interface setting screen permits the following settings to be made 1 GPIB address 2 Communication speed of the RS 232C interface 3 Data length of the RS 232C interface 4 Parity of the RS 232C interface 5 Stop bit of the RS 232C interface For each interface setting see 7 1 GPIB Interface or 7 2 RS 232C Interface NOTE GPIB SPEED DATA PARITY STOP INTERFACE INTERFACE GPIB ADDRESS ...

Page 98: ... results of an DC withstanding voltage test in panel memory example 1 Press the DCW key to display the DC withstanding voltage test screen DCW1 and set the test conditions DCW test IR test Test voltage Lower reference LOWER ON OFF of the lower judgement function Upper reference UPPER ON OFF of the upper judgement function Test time TEST TIME ON OFF of the timer function Start voltage Voltage rise ...

Page 99: ...play before pressing the ENTER key 5 10 2 Recalling panel memory 1 Press the RECALL key to display RCL Memory No Memory Name to the right of the title 2 Using the rotary knob specify the memory number to be recalled 00 to 99 3 Press the ENTER key to recall the test conditions under the memory number RCL changes to MEM to the right of the title To cancel the recall operation move the cursor to any ...

Page 100: ...D Explanation of the program example At Step 00 DCW01 DC withstanding voltage test is conducted The Step 00 inter val time is set to HOLD Thus Step 01 does not start until the START switch is pressed When START is pressed IR01 insulation resistance test ends at Step 01 and 0 5 seconds later the tester enters the READY status When END is set to RET the test restarts at Step 00 AUTO AUTO READY PRG 0...

Page 101: ... of the program to be created using up to 12 characters 1 Press the SHIFT F1 keys to move the cursor to the program name 2 Using the keys move the cursor to the target character 3 Using the rotary knob select characters Use ASCII characters from 20H space to 7EH see the Appendix A 2 ASCII Code 20H to 7EH 4 Upon completion of editing press the SHIFT F1 keys to move the cur sor to the step number AU...

Page 102: ... add a step to the previous step move the cursor to END or RET 3 Press the F1 key INS A step DCW00 0 2s will be inserted at the cursor 4 Using the key move the cursor to DCW to the right of the step num ber 5 Using the rotary knob set the target test DCW IR EC To control the earth continuity tester TOS6200 select EC See Chapter 8 Con trolling the TOS6200 6 Using the key move the cursor to the memo...

Page 103: ...eed to the next step To run a program display the program screen AUTO 1 Press the AUTO key to display the program screen AUTO 2 Using the rotary knob specify the number of the program to be recalled The name of the selected program is displayed to the right of the program number To check the memory contents press the SHIFT F1 keys The cursor will move to the step number Using the rotary knob selec...

Page 104: ...to the READY status If the interval time for any step is set to HOLD the test does not proceed to the next step unless the START switch is pressed FAIL judgement Once a FAIL judgement is made while the program is being run the test stops at that step Check the failed step and press the STOP switch If the START switch is pressed again the program starts from the beginning 5 11 5 Exiting the program...

Page 105: ...fied OVER WAIT OVER WAIT is displayed when with the timer on the preset wait time exceeds the sum of the rise time and the test time OVER 55 W OVER 55 W is displayed when in settings for a DC withstanding voltage test the test voltage multiplied by the upper reference exceeds 55 VA OVER 1 1 mA OVER 1 1 mA is displayed when during settings for an insulation resistance test the test voltage divided ...

Page 106: ...gent INTERLOCK signal When the interlock connector is opened the tester enters the INTERLOCK status INTERLOCK flashes on the LCD To cancel the INTERLOCK status short circuit the INTERLOCK signal and press the STOP switch For details see 6 3 INTERLOCK Connector Insertion extraction of the scanner connector When a connector is inserted or extracted with the optional scanner in use the pro tection fu...

Page 107: ...POWER switch and check the AC line and the settings on the tester Output voltage monitoring function When the output voltage deviates from 10 of the setting 50 V the protection function activates VOLT ERROR flashes on the LCD and the test stops To cancel the protection function press the STOP switch In insulation resistance testing however the test continues if LOWER is set to OFF In this case the...

Page 108: ...air flow of the air inlet or outlet mal functioning of the fan or other components and operations at high temperatures Usually the internal temperature falls to a normal level in approximately 10 minutes if there is no malfunctioning of the fan Once the temperature returns to the normal level press the STOP switch to cancel the protection function Abnormal temperatures may be caused by the malfunc...

Page 109: ...00 and then press the STOP switch Communication error during TOS6200 control When an error occurs in interface settings or communication cables while the tester is controlling the TOS6200 COM ERR flashes on the LCD To cancel the protection function eliminate the cause of the communication error and then press the STOP switch AUTO AUTO PRG 00 UNTITLED 01 DCW00 1 0s 02 IR 02 1 0s 03 EC 03 1 0s INS D...

Page 110: ...st voltage VOLTAGE 0 00 kV 10 V Lower judgement LOWER OFF ON Lower reference LOWER 0 10 mA 1 00 MΩ 1 0 µA Upper judgement UPPER OFF Upper reference UPPER 0 20 mA 100 MΩ 100 µA Timer TIMER ON ON Timer set value TIMER 0 5 s 0 5 s Start voltage START 0 Voltage rise time RISE TIME 0 1 s 0 1 s Discharge time DISCH TIME 0 0 s 0 0 s Judgement wait time WAIT TIME 0 3 s 0 3 s LOW GUARD of the GND GND LOW L...

Page 111: ...ontrol the tester turns an extremely high voltage on off using an external signal This poses grave potential danger Provide full safety measures to prevent the unintentional generation of a high voltage While a high voltage is being generated the DUT high voltage test leadwire probe and output terminals never touched Never conduct remote control unless sufficient safety measures have been provided...

Page 112: ...al device is connected the START switch on the front panel becomes invalid Fig 6 1 REMOTE terminal Use the optional high voltage test probe HP01A TOS HP02A TOS at 4 kVAC or 5 kVDC or less Keep the signal line at least 500 mm from the high voltage test leadwire and the DUT Do not short circuit the test voltage to the signal line Other wise all internal circuits may be destroyed OUTPUT REMOTE F F1 D...

Page 113: ... remove the exclusive connection cable 5 pin DIN cable from the REMOTE connector 6 Turn on the POWER switch The START switch on the panel becomes valid When the START signal of the SIGNAL I O connector is valid the signal has pri ority over the START signal of the REMOTE terminal The STOP signals of the SIGNAL I O connector and the REMOTE terminal are accepted equally If the REMOTE connector is in...

Page 114: ...tion Screw M2 6 x 0 45 Complies connector plug D sub 25 pin male with fix screw M2 6 For 25 pin D SUB connectors and cables use a shielded type with a length of 3 m or less to prevent malfunction due to noise The internal control circuit of the tester is designed to prevent malfunction caused by noise generated by the tester or peripheral devices However connected devices may malfunction if unshie...

Page 115: ...nal configuration The same common line is used for the input signal circuit and the output signal cir cuit The input signal circuit is pulled up to 12 V Therefore opening the input terminal is equivalent to inputting a high level signal Fig 6 4 Internal configuration of the SIGNAL I O block 9 8 7 6 5 4 3 2 1 13 12 11 10 19 18 17 16 15 14 24 23 22 21 20 25 PM7 PM6 PM5 PM4 PM3 PM2 PM1 PM0 H V ON TES...

Page 116: ...13 COM Circuit common chassis potential 14 H V ON O ON during a test and an automatic test AUTO or while a voltage remains between the output terminals 15 TEST O ON during a test except for voltage rise and voltage fall 16 PASS O ON during the time preset in the PASS HOLD settings when a PASS judgement is made 17 U FAIL O Continuously ON in an UPPER FAIL judgement Con tinuously ON in a CONTACT FAI...

Page 117: ... signal The open collector output can lead to burning of the output device and the printed circuit board if the load is short circuited Use a protection fuse for output To drive an inductive load such as a relay be sure to connect a diode in parallel with the coil Driving a relay example The relay can be driven using the output signal Achieving the L level for the digital signal example Using the ...

Page 118: ...es are connected to SIGNAL I O ter minals because cables would virtually make a sort of antenna to pick up exter nal noise To avoid this problem use metal connectors shielded cables and external circuits housed in a shielded case Connect them to the tester s housing do not connect the COM line to a shield or an earth ground These measures insulate SIGNAL I O related circuits from the external envi...

Page 119: ...the low level The test will then stop 4 To cancel the remote control function set ENABLE of the START signal to the high level The START switch on the panel will then become valid while the START sig nal for SIGNAL I O will become invalid When the ENABLE level of the START signal is changed REMOTE flashes on the LCD The tester enters the PROTECTION status PROTECTION lights up To cancel the PROTECT...

Page 120: ...how the MODE1 to MODE0 signals and the PM0 to PM7 signals relate to the panel memory number and the program number Fig 6 6 Strobe signal The input terminal is pulled up to 12 V by resistance Opening the input terminal is equivalent to inputting a high level READY OUT PM0 PM7 IN STB IN MODE 1 MODE 0 IN The next signal input requires an interval of 10 ms or more 5 ms or more 10 ms or more 10 ms or m...

Page 121: ... L L H H H Recalls DCW panel memory 98 L H H L L H H L Recalls DCW panel memory 99 L H H H H H H H H H Recalls IR panel memory 0 H H H H H H H L Recalls IR panel memory 1 H H H H H H L H Recalls IR panel memory 2 L H H L L H H H Recalls IR panel memory 98 L H H L L H H L Recalls IR panel memory 99 L L H H H H H H H H Recalls AUTO program 0 H H H H H H H L Recalls AUTO program 1 H H H H H H L H Rec...

Page 122: ... Includes the REMOTE terminal START signal for SIGNAL I O and START command for GPIB and RS 232C 2 Includes the REMOTE terminal STOP signal for SIGNAL I O and STOP com mand for GPIB and RS 232C The first time the tester is turned on following delivery the interlock func tion activates and testing is disabled An interlock jumper is provided with the product to be used for performance checks Use thi...

Page 123: ...confirm that it is securely connected 4 Take the same steps for the positive and negative terminals Then short circuit and To connect a safety device use the following cable and switch types Compatible cables Solid wire ø0 65 AWG22 Stranded wire 0 32 mm2 AWG22 element wire diameter ø0 18 or more Removed coating 11 mm Rated switch voltage and current 30 VDC 0 1 A or more Circuit for reference When ...

Page 124: ... connector 1 Remove approximately 11 mm of coating from the tip of the signal cable 2 Insert a screwdriver into A and open B 3 Insert the cable into B Take care to prevent the coating from becoming caught in B 4 Gently pull on the cable to confirm that it is securely connected Do not extract a current exceeding the maximum rated current of 100 mA from the 24 V internal power supply Once a current ...

Page 125: ...esting hereinafter referred to as a DUT the high voltage test leadwire the high voltage probe and the output terminals when a high voltage is being output provide full safety measures Never conduct remote control without taking proper safety measures When an abnormal voltage occurs on the power line while a remote control opera tion using GPIB or RS 232C interface the tester returns PROTECTION lin...

Page 126: ...pplier or your Kikusui agent GPIB cable 1 m Product No 92080 GPIB cable 2 m Product No 92070 GPIB cable 4 m Product No 92090 Function Subset Description Source handshaking SH1 All functions provided Acceptor handshaking AH1 All functions provided Talker T6 All functions provided except for the talk only function Expansion talker TE0 No function Listener L4 All functions provided except for the lis...

Page 127: ...gs screen INTERFACE press the SHIFT SYS TEM I F keys The SYSTEM I F key then lights up Set the GPIB address on the tester to 0 through 30 The set GPIB address becomes valid after the tester is restarted 1 Using the F1 key GPIB or the keys move the cursor to the GPIB ADDRESS 2 Using the rotary knob set a GPIB address 3 On the tester turn off the POWER switch and then turn it on again GPIB SPEED DAT...

Page 128: ...rface parity RS 232C interface stop bit To make settings use the Interface Settings screen To display the Interface Settings screen INTERFACE press the SHIFT SYS TEM I F keys The SYSTEM I F key will then light up When the interface settings are changed they become valid after the tester is restarted 1 CD carrier detection 2 RXD received data 3 TXD transmitted data 4 DTR data terminal ready 5 GND s...

Page 129: ... data length 1 Using the F3 key DATA or the keys move the cursor to DATA 2 Using the rotary knob select either of the following 7 bits 8 bits Setting the parity 1 Using the F4 key PARITY or the keys move the cursor to PARITY 2 Using the rotary knob select one of the following three parities NONE ODD EVEN Setting the stop bit 1 Using the F5 key STOP or the keys move the cursor to STOP 2 Using the r...

Page 130: ...rol codes Fig 7 2 Controlling transmission between the RS 232C terminal and the tester Function ASCII code DC1 Send request 11h DC3 Send Stop request 13h DC3 RXD DC1 TXD The tester suspends transmission within three characters following the receipt of DC3 Have the RS 232C terminal suspend transmission within 10 characters following the receipt of DC3 Up to three characters Suspend Restart transmis...

Page 131: ...sponse messages Each message is composed of a program header block and a data block Program messages Program messages are either command messages or query messages Command messages are used to execute specific functions of the tester and to change settings Query messages are used to inquire about the settings and status of the tester Command program header Query program header Program header Respo...

Page 132: ... of a command message terminator with only EOI use Acknowledge message RS 232C Acknowledge messages are used only with the RS 232C interface They are sent from the tester to the controller and are used to confirm that the handling of a pro gram message has been completed Acknowledge messages contain only a header composed of character strings in ASCII codes The following two acknowledge messages a...

Page 133: ...ordance with the TRM command message EOI is used only for GPIB CR LF EOI LF EOI EOI CR EOI EOI is exclusively used for GPIB as a program message terminator and a response message terminator 7 3 3 Special symbols and characters The symbols and characters used to describe program messages and response mes sages are given below along with their definitions Symbols and character Description The parent...

Page 134: ...make inquiries and specify a terminator CLS Resets the status byte register event status register device status register protection register 1 protection register 2 fail register invalid setting register and error regis ter For each register see 7 5 Registers Message Setting CLS ESR The event status register is reset when it is read by the ESR Message For details on the event status register see 7...

Page 135: ...ata format Hexadecimal or decimal Set value 00H to FFH 0 to 255 Resolution 1H 1 Example To set the service request enable register to 50H SRE H50 Response To SRE the contents of the service request enable register are returned Example When Bit 5 and Bit 6 of the service request enable register are set 96 is returned STB Used to inquires about the contents of the status byte register For details on...

Page 136: ...ata Data format Hexadecimal or decimal Set value 00H to FFH 0 to 255 Resolution 1H 1 Example To set the device status enable register to 01H DSE H01 Response To DSE the contents of the device status enable register are returned Example When Bit 5 of the device status enable register is set 32 is returned DSR Used to inquires about the contents of the device status register For details on the devic...

Page 137: ...t mode displayed screen Message Setting FUNCTION_ value FUN_ value Query FUNCTION FUN Program data Data format Integer Set value 1 DCW 2 IR 3 AUTO TEST 4 AUTO EDIT 5 SYSTEM 6 OFFSET ADJ 7 INTERFACE Example To change the contents of the program to shift to AUTO EDIT FUN 4 Response message To FUN the current mode is returned Example If the current mode is the DC withstanding voltage test 0 is return...

Page 138: ...l via RS 232C to specify whether to return an acknowledgment mes sage to a message divided by the response message terminator The SILENT mes sage is used to inquire about the set value that specifies whether to return an acknowledgment message As an acknowledgment message either OK or ERROR is returned If an acknowledgment message is to be received the RS 232C must be set at full duplex communicat...

Page 139: ...e FUNCTION message Message Setting START STOP Performs the following functions Stops testing Clears PASS and FAIL judgements and the PROTECTION status Stops forced discharge unless the discharge time is set to 0 0 s Message Setting STOP TRM Used to set the response message terminator then inquire about the set value it Note that the GPIB uni line message EOI is effective only in GPIB communica tio...

Page 140: ...e Setting DCW TESTV_ voltage D TES_ voltage Query DCW TESTV D TES Program data Data format Real number Set value 0 00 E3 to 10 5 E3 or 0 to 10500 Resolution 0 01 E3 Unit V Example To set the test voltage to 5 00 kV D TES 5 00E3 Response To D TES the currently set test voltage is returned Example If the test voltage is currently set to 2 50 kV 2 50E3 is returned DCW LOWER D LOW Sets the lower refer...

Page 141: ... Sets the upper reference UPPER for a DC withstanding voltage test Also inquires about the set or setting upper reference If the upper reference is set above 5 mA the protective circuit may be acti vated To prevent this set the output time below 1 minute and the pause to longer than the output time Message Setting DCW UPPER_ upper reference D UPP_ upper reference Query DCW UPPER D UPP Program data...

Page 142: ...he test time to 5 s D TIM 5 ON Response To D TIM the current test time and the ON OFF status of the timer function are returned as test time 1 0 Example If the test time is currently set to 2 0 s and the timer function to OFF 2 0 0 is returned DCW STARTV D STAR Sets the start voltage for a DC withstanding voltage test Also inquires about the set or setting start voltage Message Setting DCW STARTV_...

Page 143: ...M the current voltage rise time is returned Example If the voltage rise time is currently set to 2 0 s 2 0 is returned DCW DISCH D DIS Sets the discharge time DISCH TIME which is the duration of the forcible dis charge that occurs after DC withstanding voltage testing Also inquires about the current discharge time Message Setting DCW DISCH_ DISCH TIME D DIS_ DISCH TIME Query DCW DISCH D DIS Progra...

Page 144: ...eturned Example If the WAIT TIME is currently set to 2 0 s 2 0 is returned DCW RESPONSE D RES Sets the current detection response speed RESPONSE for an DC withstanding voltage test Also inquires about the set or setting current detection response speed Message Setting DCW RESPONSE_ 0 1 2 D RES_ 0 1 2 Query DCW RESPONSE D RES Program data Data format Integer Set value 0 SLOW 1 MID 2 FAST Example To...

Page 145: ...TOS1200 Otherwise the ammeter will be short cir cuited See Fig 7 4 A A Connecting the 149 10A B Selecting GUARD when the DUT is grounded Fig 7 4 Dangerous connections When the tester s LOW terminal is connected to the HIGH or LOW termi nal of the earth continuity tester TOS6200 the ammeter will suffer mea surement errors if GUARD is selected as the resistor in the TOS6200 is connected in parallel ...

Page 146: ...W SCAN_ channel H L O D SCAN_ channel H L O Query DCW SCAN _ channel D SCAN _ channel Program data channel Data format Integer Set value 1 to 16 Resolution 1 Program data H L O Data format Character Set value O 0 OPEN L 1 LOW H 2 HIGH Example To set scanner channel 1 to HIGH D SCAN 1 H Response To D SCAN 2 the preset value for scanner channel 2 is returned Example If scanner channel 2 is currently...

Page 147: ...e To D SCANW the settings for all 16 channels are returned as setting 1 and set ting 2 using 16 bits Example If scanner channels 1 through 5 are currently set to HIGH channels 6 through 10 to OPEN and the other channels to LOW 31 992 is returned DCW CONTACTCHECK D CCH Sets ON OFF of the contact check function for a DC withstanding voltage test Also inquires about the status of the function Message...

Page 148: ... a test However make only fine voltage adjust ments rather than a large change to the voltage A substantial change may activate the protective circuit to shift the tester to the protection status Message Setting IR TESTV_ voltage I TES_ voltage Query IR TESTV I TES Program data Data format Integer Set value 10 to 1020 TOS9213S 10 to 1530 TOS9213AS Resolution 1 Unit V Example To set the test voltag...

Page 149: ...LOWER I LOW Program data Resistance value based judgment Data format Real number Set value 0 01 E6 to 9 99 E9 Resolution 0 01 E6 0 01 E6 to 9 99 E6 0 1 E6 10 0 E6 to 99 9 E6 1 E6 100 E6 to 999 E6 0 01 E9 1 00 E9 to 9 99 E9 Unit Ω Program data Current value based judgment Data format Real number Set value 0 01 E 6 to 1 00 E 3 Resolution 0 1 E 6 0 1 E 6 to 99 9 E 6 1 E 6 100 E 6 to 1000 E 6 Unit A E...

Page 150: ...tion 0 01 E6 0 01 E6 to 9 99 E6 0 1 E6 10 0 E6 to 99 9 E6 1 E6 100 E6 to 999 E6 0 01 E9 1 00 E9 to 9 99 E9 Unit Ω Program data Current value based judgment Data format Real number Set value 0 01 E 6 to 1 00 E 3 Resolution 0 1 E 6 0 1 E 6 to 99 9 E 6 1 E 6 100 E 6 to 1000 E 6 Unit A Program data ON OFF Data format Character Set value OFF 0 ON 1 Example To set the upper reference to 1 00 GΩ I UPP 1 ...

Page 151: ...s enabled is returned Example If resistance value judgement is enabled 1 is returned I RJUD ON and I IJUD OFF are the same setting IR IJUDGE I IJUD Specifies whether or not to use current values as the reference values for upper and lower judgement in insulation resistance testing Also inquires about whether or not current values are currently being used Message Setting IR IJUDGE_ ON OFF I IJUD_ O...

Page 152: ...N Response To I TIM the current test time and the ON OFF status of the timer function are returned Example If the test time is currently set to 2 s and the timer function to OFF 2 0 0 is returned IR RISETIME I RTIM Sets the voltage rise time RISE TIME for an insulation resistance test Also inquires about the set or setting voltage rise time Message Setting IR RISETIME_ voltage rise time I RTIM_ vo...

Page 153: ... Example To set the discharge time to 1 s I DIS 1 Response To I DIS the current discharge time is returned Example If the discharge time is currently set to 2 0 s 2 0 is returned IR WAITTIME I WTIM Sets the WAIT TIME for an insulation resistance test Also inquires about the set or setting WAIT TIME Message Setting IR WAITTIME_ WAIT TIME I WTIM_ WAIT TIME Query IR WAITTIME I WTIM Program data Data ...

Page 154: ...ammeter will be short cir cuited See Fig 7 5 A A Connecting the 149 10A B Selecting GUARD when the DUT is grounded Fig 7 5 Dangerous connections When the tester s LOW terminal is connected to the HIGH or LOW termi nal on the earth continuity tester TOS6200 the ammeter will suffer mea surement errors if GUARD is selected as the resistor in the TOS6200 is connected in parallel with the tester s amme...

Page 155: ... for the scanner channel in an insulation resistance test Also inquires about the current setting of the high voltage scanner channel Message Setting IR SCAN_ channel H L O I SCAN_ channel H L O Query IR SCAN _ channel I SCAN _ channel Program data channel Data format Integer Set value 1 to 16 Resolution 1 Program data H L O Data format Character Set value O 0 OPEN L 1 LOW H 2 HIGH Example To set ...

Page 156: ...nnels 5 through 8 to HIGH and the other channels to OPEN I SCANW H00F0 HFF00 OPEN in setting 2 has priority over setting 1 Response To I SCANW the settings for all 16 channels of the high voltage scanner are returned as setting 1 and setting 2 using 16 bits Example If scanner channels 1 through 5 are currently set to HIGH channels 6 through 10 to OPEN and the other channels to LOW 31 992 is return...

Page 157: ...urned In insulation resistance testing with the lower judgment function off even if set tings are made so that the test voltage divided by the lower reference exceeds 1 1 mA testing can be performed However when the voltage value which is out of the range of 10 of setting 50 V is detected during the test the measurement voltage value flashes on the LCD In this case 1 is returned IDATA IDAT Inquire...

Page 158: ... flashes on the LCD and 1 is returned TIME Inquires about the test time elapsed the remaining time when the timer function is on and the test status Message Query TIME Response To TIME the time elapsed the remaining time when the timer function is on and the test status are returned as time status Rising Rise 0 Testing Test 1 Ending End 3 Example If the time elapsed or the remaining time is 7 0 s ...

Page 159: ...lashes on the LCD In this case 1 is returned In this case 1 is returned In insulation resistance testing when the resistance value to exceed 9 99 GΩ is detected 9 99 GΩ 99 9 GΩ The returned resistance value is not warranted 99 9 GΩ 99 9 flashes on the LCD and 1 is returned SCANTYPE STYP Inquires about the number of valid connected channels and the model name of the scanner Message Query SCANTYPE S...

Page 160: ...ent or resistance to Max Hold Min Hold for resistance MMOD MAX Response To MMOD the present display mode of the measured current or resistance is returned as 0 for NORM and 1 for MAX Example If the display mode of the present measured current is set to Real Time 0 is returned PASSHOLD PHOL Sets the PASS hold time in a PASS judgment Also inquires about the current PASS hold time Message Setting PAS...

Page 161: ... buzzer volume to 5 BVOL 5 Response To BVOL the current volume is returned Example If the current buzzer volume is 3 3 is returned CONTRAST CON Sets the LCD contrast Also inquires about the current LCD contrast Message Setting CONTRAST_ set value CON_ set value Query CONTRAST CON Program data Data format Integer Set value 0 to 10 Resolution 1 Example To set the LCD contrast to 5 CON 5 Response To ...

Page 162: ...entary function MOMENTARY Also inquires about the current start momentary setting Message Setting MOMENTARY_ ON OFF MOM_ ON OFF Query MOMENTARY MOM Program data Data format Character Set value OFF 0 ON 1 Example To set the start momentary function to OFF MOM OFF Response To MOM the current start momentary setting is returned Example If the start momentary function is currently ON 1 is returned FAI...

Page 163: ...Character Set value OFF 0 ON 1 Example To set the double action mode to OFF DAC OFF Response To DAC the current double action mode setting is returned Example If the double action mode is currently ON 1 is returned SIGHVON SHV Sets H V ON of Status Signal Output Also inquires about the H V ON setting Message Setting SIGHVON_ ON OFF SHV_ ON OFF Query SIGHVON SHV Program data Data format Character S...

Page 164: ... returned SIGPASS SPAS Sets PASS for Status Signal Output Also inquires about the current PASS setting Message Setting SIGPASS_ ON OFF SPAS_ ON OFF Query SIGPASS SPAS Program data Data format Character Set value OFF 0 ON 1 Example To set the PASS status of Status Signal Output to OFF SPAS OFF Response To SPAS the current PASS setting for Status Signal Output is returned Example If the PASS status ...

Page 165: ...t value OFF 0 ON 1 Example To set the L FAIL status of Status Signal Output to OFF SLF OFF Response To SLF the current L FAIL setting for Status Signal Output is returned Example If the L FAIL status of Status Signal Output is currently set to ON 1 is returned SIGREADY SREA Sets READY for Status Signal Output Also inquires about the current READY setting Message Setting SIGREADY_ ON OFF SREA_ ON O...

Page 166: ...rrently set to ON 1 is returned SIGPOWERON SPOW Sets POWER ON for Status Signal Output Also inquires about the current POWER ON setting Message Setting SIGPOWERON_ ON OFF SPOW_ ON OFF Query SIGPOWERON SPOW Program data Data format Character Set value OFF 0 ON 1 Example To set the POWER ON status of Status Signal Output to OFF SPOW OFF Response To SPOW the current POWER ON setting for Status Signal...

Page 167: ...o three lines can be entered with a maximum of 12 characters per line Message Setting COMMENT_ 1st line 2nd line 3rd line COM_ 1st line 2nd line 3rd line Query COMMENT COM Program data Data format String Set value ASCII Code 20H to 7EH Except 22H 27H 2CH 3BH and 40H Put Set value in 22Hs Example To enter KIKUSUI in the 1st line a blank in the 2nd line and TOS9213S in the 3rd line COM KIKUSUI TOS92...

Page 168: ...umber D REC_ memory number Program data Data format Integer Set value 0 to 99 Resolution 1 Example To recall memory 10 for DC withstanding voltage testing D REC 10 IR RECALL I REC Recalls the contents of memory stored in an insulation resistance test Message Setting IR RECALL_ memory number I REC_ memory number Program data Data format Integer Set value 0 to 99 Resolution 1 Example To recall memor...

Page 169: ...er Set value 0 to 99 Resolution 1 Example To store the current settings for a DC withstanding voltage test to mem ory 10 D STOR 10 IR STORE I STOR Stores the current settings for an insulation resistance test Note that the memory name is not stored the existing memory name is not replaced Message Setting IR STORE_ memory number I STOR_ memory number Program data Data format Integer Set value 0 to ...

Page 170: ...y name Data format String Set value ASCII Code 20H to 7EH up to 12 characters Except 22H 27H 2CH 3BH and 40H Put Set value in 22Hs Program data test voltage Data format Real number Set value 0 00 to 10 5 E3 Resolution 0 01 E3 Unit V Program data lower reference Data format Real number Set value 0 001 E 3 to 5 50 E 3 Resolution 0 01 E 3 for 1 00 E 3 to 5 50 E 3 0 001 E 3 for 0 001 E 3 to 0 999 E 3 ...

Page 171: ...1 LOW is represented by 0 and HIGH by 1 Program data scanner Open Data format Integer Set value 0 to 65535 HFFFF Resolution 1 OPEN is represented by 1 and NOT OPEN by 0 OPEN has priority over HIGH LOW Response To D MEM _ memory number the contents of the memory specified by memory number are returned The memory contents are returned in the same order as with program messages Example If memory 12 a...

Page 172: ... 20H to 7EH up to 12 characters Except 22H 27H 2CH 3BH and 40H Put Set value in 22H Program data test voltage Data format Real number Set value 10 to 1020 Resolution 1 Unit V Program data lower reference Data format Real number Resistance value based judgment Set value 0 01 E6 to 9 99 E9 Resolution 0 01 E6 0 01 E6 to 9 99 E6 0 1 E6 10 0 E6 to 99 9 E6 1 E6 100 E6 to 999 E6 0 01 E9 1 00 E9 to 9 99 E...

Page 173: ...F ON 0 1 Program data voltage rise time Data format Real number Set value 0 1 to 200 Resolution 0 1 for 0 1 to 99 9 1 for 100 to 200 Unit s Program data WAIT TIME Data format Real number Set value 0 3 to 10 0 Resolution 0 1 Unit s Program data GND GUARD LOW Data format Character Set value LOW 0 GUARD 1 Program data contact check ON OFF Data format Character Set value OFF ON 0 1 Program data scanne...

Page 174: ...0 0E6 2 0 1 0 1 0 2 0 5 0 1 992 64512 is returned 7 4 7 Program related messages This section describes the messages used in connection with the program AUTO PRGNAME PNAM Specifies a program number and names the program Also inquires about the pro gram name Message Setting PRGNAME_ program number program name PNAM_ program number program name Query PRGNAME _ program number PNAM _ program number Pr...

Page 175: ... Message Setting PRGEDIT_ program number step number mode selection 1 2 3 memory number interval time PED_ program number step number mode selec tion 1 2 3 memory number interval time Query PRGEDIT PED _ program number step number PED _ program number step number Program data program number Data format Integer Set value 0 to 99 Resolution 1 Program data step number Data format Integer Set value 0 ...

Page 176: ...returned Example If at step 15 of program 10 memory 3 for DC withstanding voltage test ing is programmed at an interval time of 2 s 1 3 2 is returned PRGRETURN PRET Makes the RETURN END settings for a specified program Also inquires about the RETURN END setting for a specified program Message Setting PRGRETURN_ program number ON OFF PRET_ program number ON OFF Query PRGRETURN _ program number PRET...

Page 177: ...xample To delete program 10 PNEW 10 PRGTOTAL PTOT Inquires about the total number of steps in a specified program Message Query PRGTORAL _ program number PTOT _ program number Program data program number Data format Integer Set value 0 to 99 Resolution 1 Response To PRET _ program number the total number of steps in a specified program is returned Example If the total number of step in program 10 ...

Page 178: ...et value 0 to 99 Resolution 1 Program data step number Data format Integer Set value 0 to 99 Resolution 1 Program data mode selection 1 2 3 Data format Integer Set value 1 DCW 2 IR 3 EC Program data memory number Data format Integer Set value 0 to 99 Resolution 1 Do not skip a step number Overwrite the existing step or add a new step after the last step Up to 500 steps can be used in a set of prog...

Page 179: ... Data format Integer Set value 0 to 99 Resolution 1 Program data step number Data format Integer Set value 0 to 99 Resolution 1 Example To delete step 15 from program 10 PDEL 10 15 AUTORUNNING ARUN Inquires which step the program is currently executing Message Query AUTORUNNING ARUN Response To ARUN the step currently being executed by the program is returned Example If step 55 of the program is b...

Page 180: ...r Read by FAIL 7 6 5 4 5 3 UPPER FAIL LOWER FAIL CONTACT FAIL UP LOW OVER 55W OVER 1 1mA 1 Read by serial polling HV ON TEST FAIL STOP PROT PASS READY INV SET Device status register Invalid Setting CME Command Error Syntax error data error or out of range error EXE Execution Error When an invalid message has been received FREQ command during the test etc Dvice Status Byte Event Status Byte Protect...

Page 181: ...atus Logical sum of the status byte register and the service request enable regis ter Read by STB 5 ESB Standard Event Status Bit Indicates that a bit of the event status register has been set 4 DSB Device Status Bit Indicates that a bit of the device status register has been set 3 Not used with this tester 2 Not used with this tester 1 Not used with this tester 0 Not used with this tester Bit Des...

Page 182: ...a 24 V overcurrent has been detected in the SIGNAL I O connector or INTERLOCK connector 1 Not used with this tester 0 OHP Over Heat Protection When the internal temperature has increased abnormally Bit Description 7 TOS6200 PROT Protection When the TOS6200 is in the protection status 6 TOS6200 COMM Communication Error When an error has occurred in communication with the TOS6200 5 REN Remote Enable...

Page 183: ... rise time test time wait time 2 UP LOW When the lower cutoff value exceeds the upper cutoff value 1 OVER 1 1mA OVER 0 11mA for TOS9213AS only OVER1 1 mA indicates that the test voltage divided by the lower refer ence has exceeded 1 1 mA in IR OVER0 11mA indicates that the test voltage divided by the lower upper reference has exceeded 0 11 mA in IR when the test voltage setting exceeds 1020 V on T...

Page 184: ...ce status register protection register 1 protec tion register 2 fail register invalid setting register and error register STB R Returns the status byte register value SRE W 0 255 Sets the service request enable register SRE R Returns the service request enable register value ESR R Returns the event status register value and clears it DSE W 0 255 Sets the device status enable register DSE R Returns...

Page 185: ...s Returns the voltage rise time setting DCW DISCH D DIS W 0 0 0 5 300 0 1 1 s Sets the discharge time 0 0 0 5 to 99 9 100 to 300 DCW DISCH D DIS R s Returns the discharge time setting DCW WAITTIME D WTIM W 0 3 30 0 1 s Sets the WAIT TIME 0 3 to 30 0 DCW WAITTIME D WTIM R s Returns the judgment wait time setting DCW RESPONSE D RES W SLOW FAST 0 to 2 Sets the Response Filter 0 SLOW 1 MID 2 FAST DCW ...

Page 186: ... function ON OFF IR IJUDGE I IJUD R 0 1 0 1 Returns the ON OFF status of the current value based judgment function IR RJUDGE I RJUD W OFF ON 0 1 Turns the resistance value based judgment function ON OFF IR RJUDGE I RJUD R 0 1 0 1 Returns the ON OFF status of the resistance value based judgment function IR TIMER I TIM W 0 5 999 0 1 1 s Timer set value 0 5 to 99 9 100 to 999 OFF ON 0 1 Timer functio...

Page 187: ... 100 E 3 to 999 E 3 Monitor current MAX 0 to 999 E 6 1 00 E 3 to 9 99 E 3 10 0 E 3 to 99 9 E 3 100 E 3 to 999 E 3 Monitor resistance Norm 0 01 E6 to 9 99 E6 10 0 E6 to 99 9 E6 100 E6 to 999 E6 1 00 E9 to 9 99 E9 Monitor resistance Min 0 01 E6 to 9 99 E6 10 0 E6 to 99 9 E6 100 E6 to 999 E6 1 00 E9 to 9 99 E9 Real current 0 to 999 E 6 1 00 E 3 to 9 99 E 3 10 0 E 3 to 99 9 E 3 100 E 3 to 999 E 3 Imag...

Page 188: ...s returned as 1 or 0 DOUBLEACTION DAC W OFF ON OFF ON Start double action DOUBLEACTION DAC R Returns the start double action value ON OFF is returned as 1 or 0 SIGHVON SHV W OFF ON OFF ON Sets the value of Status Signal Output HVON SIGHVON SHV R ON OFF is returned as 1 or 0 SIGTEST STES W OFF ON OFF ON Sets the value of Status Signal Output TEST SIGTEST STES R ON OFF is returned as 1 or 0 SIGPASS ...

Page 189: ...aracters in the 1st line 1 20H 7EH Comment memo 20 characters in the 2nd line 1 20H 7EH Comment memo 20 characters in the 3rd line 1 1 20H to 7EH are ASCII code Put Set value in 22Hs Except and COMMENT COM R Returns a comment memo 1st line 2nd line 3rd line Header Data Function and response data A B R W Min Max Resolution Unit Note 1 Note 2 ...

Page 190: ...5 5 E 3 0 001 0 01 A Lower reference 0 001 E3 5 5 E 3 0 001 0 01 A Upper reference 0 3 999 0 1 1 s Test time OFF ON OFF ON Lower ON OFF OFF ON OFF ON Timer ON OFF 0 99 1 Start voltage test voltage ratio 0 1 200 0 1 1 s Voltage rise time 0 3 30 0 1 s WAIT TIME 0 1 0 1 GND 0 LOW 1 GUARD 0 1 0 1 Contact Check 0 65535 1 Scanner Hi Low 0 to 0xFFFF 16Bit 0 Low 1 Hi 0 65535 1 Scanner Open 0 to 0xFFFF 16B...

Page 191: ... 0 5 999 0 1 1 s Test time OFF ON OFF ON Lower ON OFF OFF ON OFF ON Timer ON OFF OFF ON OFF ON Start voltage test voltage ratio 0 1 200 0 1 1 s Voltage rise time 0 3 10 0 1 s WAIT TIME 0 1 0 1 GND 0 LOW 1 GUARD 0 1 0 1 Contact Check 0 65535 1 Scanner Hi Low 0 to 0xFFFF 16Bit 0 Low 1 Hi 0 65535 1 Scanner Open 0 to 0xFFFF 16Bit 0 Hi or Low 1 Open IR MEMORY I MEM R 0 99 1 Returns the contents of the ...

Page 192: ... s Interval time Proceeds to the next step by sending the START when in the HOLD status PRGEDIT PED R 0 99 1 Returns the contents of a program corresponding to a program number and step number 0 99 1 PRGRETURN PRET W 0 99 1 Program number OFF ON OFF ON OFF END Ends the program ON RET Returns to the first step PRGRETURN PRET R 0 99 1 Returns ON OFF of the RETURN setting for the pro gram correspondi...

Page 193: ...ce This control function is used to recall and execute the test conditions stored in the TOS6200 s memory by executing the tester s program For details on the RS 232C interface see the Operation Manual for the GPIB and RS 232C Interfaces separately available The GPIB interface cannot be used to control the TOS6200 with the tester During control of the TOS6200 the tester cannot be controlled using ...

Page 194: ...OP stop bit 2 bits Upon completion of the above settings turn the POWER switch off and then on again For details on the setting procedure see the Operation Manual for the TOS6200 Setting the PASS hold time On the TOS6200 press the SYSTEM key The LED lights up on the SYSTEM key and the System Settings screen SYSTEM 1 appears The PASS hold time must be set to HOLD so that the tester can catch PASS s...

Page 195: ... STOP stop bit 2 bits Upon completion of the above settings turn the POWER switch off and then on again For details on the setting procedure see 7 2 2 RS 232C settings Setting LOW GUARD for the GND To conduct an earth continuity test together with other tests set GND to LOW on the DCW2 and IR2 screens If GND is set to GUARD the internal resistor of the TOS6200 is connected in paral lel with the te...

Page 196: ...keys move the cursor to the target character Using the rotary knob select a character Use characters from 20H to 7EH of the ASCII code see Appendix A 2 ASCII Code 20H to 7EH If program names are not to be changed move on to Step 5 5 If the cursor is at the program name press the SHIFT F1 keys to move the cursor to the program step 6 Using the rotary knob or the keys select the step number for the ...

Page 197: ...set to HOLD when the START switch is pressed the next step starts if the specified step is in the HOLD status 13 In accordance with the above procedure make settings for an earth continuity test in the program step Upon completion of settings press the AUTO key to return to the Program screen The Program screen displays the total number of steps thus set The tester enters the READY status AUTO AUT...

Page 198: ...ing the TOS6200 If the LOCAL key is pressed on the TOS6200 while it is running a program the tester enters the LOCAL mode and the test is suspended To prevent such an occurrence it is recommended that the tester be key locked To lock the panel settings press the SHIFT LOCAL KEY LOCK keys On the panel only the START switch and the STOP switch are valid During key lock KEY LOCK appears on the LCD To...

Page 199: ...judgement is made after the interval time has elapsed for the last step The tester then returns to the READY status If the interval time is set to HOLD in any step it is not possible to proceed to the next step unless the START switch on the tester is pressed To suspend the test press the STOP switch on the tester The tester returns to the READY status During the execution of a program no buzzer m...

Page 200: ...ding on the cause of PROTECTION To restart the test eliminate the cause of PROTECTION and confirm that the tester is in the READY status 8 4 Canceling the TOS6200 Control Mode The tester is ready to control the TOS6200 via the RS 232C interface so the POWER switch must first be turned off To cancel the control mode take the fol lowing steps 1 On the tester and the TOS6200 turn off the POWER switch...

Page 201: ...1 Chap 9 Maintenance Chapter 9 Maintenance This chapter describes the maintenance inspection and calibration of the tester Regular maintenance and inspection are necessary to maintain the initial perfor mance of the product ...

Page 202: ...zene These materi als may change surface colors erase prints or blur the display 9 2 Inspection Tearing and breakage of the cable coating may lead to electric shock and fire In such a case immediately discontinue use of the tester To purchase accessories contact Kikusui distributor agent AC Power cord Check for tears in the cable coating looseness and fracture of the plug and break age of the cabl...

Page 203: ... internal temperature and its service life depends partly on the conditions under which it is used Replace the cooling fan after approximately 60 000 hours In addition con duct internal inspection and cleaning of the tester at the same time Backup battery The tester uses a lithium battery for memory backup When the battery s power supply runs out such data as test conditions cannot be stored in me...

Page 204: ...ot work Is the STOP signal input Chapter 6 Using Terminals and Connectors 6 1 Is the tester in the PROTECTION PASS or FAIL status 5 14 Protection 5 58 Are you currently making settings for the system and interface or edit ing a program 5 8 System Settings 5 9 Interface Settings 5 11 Program 5 43 5 49 5 52 Are you currently storing data in or recalling it from the panel memory Is the double action ...

Page 205: ...TOS9213S TOS9213AS 10 1 Chap 10 Specifications Chapter 10 Specifications This chapter describes the electrical and mechanical specifications for the tester ...

Page 206: ... DC Resolution 10 V Accuracy 1 5 of setting 20 V Maximum rated load 1 50 W 10 kV 5 mA Maximum rated current 5 mA Ripple No load at 10 kV 100 Vp p Typ Maximum rated load 100 Vp p Typ Voltage regulation 1 or less maximum rated load no load Short circuit current 40 mA Typ Discharge function Forced discharge at the end of test discharge resistance 500 kΩ The discharge time can be set to a value from 0...

Page 207: ... input The FAIL and PASS buzzer volumes are adjustable However they cannot be adjusted individually as they are set in common Setting range for the upper reference UPPER 1 µA to 5 50 mA DC Setting range for the lower ref erence LOWER 1 µA to 5 50 mA DC With the LOWER OFF function Judgement accuracy 3 0 μA to 2 00 mA 3 of reading 5 μA 2 01 mA to 5 50 mA 3 of reading 10 μA Current detection method T...

Page 208: ...n set the GND to LOW 5 In the MID and SLOW modes depending on the discharge method the voltage monitoring function may operate and the TOS9213S TOS9213AS may enter the PROTECTION status before UPPER FAIL detection takes place Time Setting range for the voltage rise time RISE TIME 0 1 s to 200 s Setting range for the test time TEST TIME 0 3 s to 999 s With the TIMER OFF function Accuracy 100 ppm 20...

Page 209: ...rement range 0 V to 1200 V TOS9213S 0 V to 1700 V TOS9213AS Resolution 1 V Accuracy 1 of reading 1 V Resistance meter Measurement range 0 01 MΩ 9 99 GΩ at rated current range of 50 nA to 1 mA maximum 3 3 At rated current range of 50 nA to 0 1 mA when the test voltage setting exceeds 1020 V on TOS9213AS Display R measured insulation resistance Accuracy In the humidity range of 20 to 70 R H no conde...

Page 210: ...udgement method Display Buzzer SIGNAL I O UPPER FAIL When the tester detects a resistance or a current exceeding the upper ref erence it cuts off the output and makes an UPPER FAIL judgement However in resistance value based judgement judgement does not take place while the voltage is rising RISE TIME and in current value based judgement judgement does not take place during the judgement wait time...

Page 211: ...Time Setting range for the voltage rise time RISE TIME 0 1 s to 200 s Setting range for the test time TEST TIME 0 5 s to 999 s With the TIMER OFF function Accuracy 100 ppm 20 ms Setting range for the judge ment wait time WAIT TIME 0 3 s to 10 s RISE TIME TEST TIME WAIT TIME Judgement current 50 nA i 100 nA 100 nA i 200 nA 200nA i 1 μA 1 μA i 1 mA UPPER LOWER 0 01 MΩ R 10 0 MΩ 2 of set ting 3digit ...

Page 212: ...ODE0 L H L 11 MODE1 I MODE1 H L L Test mode DCW IR AUTO 12 NC 13 COM Circuit common chassis potential 14 H V ON O ON during a test and an automatic test AUTO or while a voltage remains between the output terminals 15 TEST O ON during a test except for voltage rise and voltage fall 16 PASS O ON during the time preset in the PASS HOLD settings when a PASS judge ment is made 17 U FAIL O Continuously ...

Page 213: ...ut terminal Short circuited When the current between ter minals is 1 mA or more SCANNER 8 pin MINI DIN connector on rear panel Interface terminal for optional high voltage scanner TOS9220 9221 RS 232C 9 pin D SUB connector on rear panel conforming to EIA 232 D Remote control possible for all functions other than POWER switch KEY LOCK and AUTO Communication speed 9600 bps 19200 bps 38400 bps TOS620...

Page 214: ...nce testing can be selected as shown below NORM Displays during the test the measured current in withstanding voltage test ing and the measured insulation resistance in insulation resistance testing MAX MIN Displays during the test the maximum measured current in withstanding voltage testing and the minimum measured insulation resistance in insula tion resistance testing during one test PASS HOLD ...

Page 215: ... AC LINE and chassis Withstanding voltage 1390 V AC 2 seconds 20 mA or less between the AC LINE and chassis Earth continuity 25 A AC 0 1 Ω or less Safety Conforms to the requirements of the following standard IEC 61010 1 2001 Class I 1 Pollution degree 2 2 1 This is a Class I equipment Be sure to ground this product s protective conductor terminal The safety of this product is only guaranteed when...

Page 216: ...10 12 TOS9213S TOS9213AS 10 5 Dimensions Fig 10 1 Dimensions MAX455 17 91 430 16 93 MAX10 0 39 MAX150 5 91 132 5 20 370 14 57 MAX430 16 93 MAX 30 1 18 Unit mm inch ...

Page 217: ...igh voltage generation circuit for DC withstanding voltage testing At an out put of 10 kV the converter enhances the output from the reference voltage genera tion circuit by approximately 300 times to obtain 1 25 kV Further it achieves 10 kVDC in the 4 time Cockcroft and Wolton circuit The converter realizes a low rip ple stable test voltage of up to 10 kV maximum rated power of 50 W with a volt a...

Page 218: ...oltmeter divides the output voltage using a high precision high voltage resistor and converts divided voltages into DC voltages in the AC DC conversion circuit These voltages are collected by the A D converter and displayed on the LCD during the test The voltmeter constantly monitors the voltage on the output termi nal even when no test is under way When a voltage is detected the voltmeter turns o...

Page 219: ... that the high voltage test leadwire is disconnected or in poor contact and thus cuts off the test voltage 9 Control circuit Controls the test voltage This circuit also manages voltage measurement current measurement judgement and test time in addition to conducting sequence control on the CPU 10 POWER SUPPLY Converts AC voltages from an AC line into DC voltages in order to supply them to circuits...

Page 220: ...A 4 TOS9213S TOS9213AS ...

Page 221: ...IM 7 28 IR RJUDGE I RJUD 7 27 IR SCAN I SCAN 7 31 IR SCANW I SCANW 7 32 IR STORE I STOR 7 45 IR TESTV I TES 7 24 IR TIMER I TIM 7 28 IR UPPER I UPP 7 26 IR WAITTIME I WTIM 7 29 LOCAL LOC 7 14 MEASMODE MMOD 7 36 MOMENTARY MOM 7 38 MON 7 34 PASSHOLD PHOL 7 36 PRGDEL PDEL 7 55 PRGEDIT PED 7 51 PRGINS PIN 7 54 PRGNAME PNAM 7 50 PRGNEW PNEW 7 53 PRGRETURN PRET 7 52 PRGTEST PTES 7 51 PRGTOTAL PTOT 7 53 ...

Page 222: ... 2 6 4 7 G GPIB 4 7 GPIB address 7 3 GPIB cable 7 2 GPIB functions 7 2 ground earth 2 7 GUARD 5 16 5 32 H H V ON 5 47 7 39 HIGH VOLTAGE terminal 4 6 high voltage relay 9 3 high voltage scanner 1 10 HP01A TOS 1 9 6 2 HP02A TOS 1 9 6 2 I indicator 4 3 initialization 5 62 7 11 insertion extraction of the scanner connector 5 58 inspection 9 2 insulation glove 3 3 insulation resistance test voltage 5 2...

Page 223: ...5 12 response message terminator 7 9 7 15 RET 5 55 RETURN 7 52 RISE TIME 5 10 5 28 ROM version i 7 10 rotary knob 4 5 RS 232C 4 6 RS 232C cable 7 4 RS 232C flow control 7 6 S SCANNER 4 7 service request enable register 7 11 7 57 set and reset each register 7 10 set the specified program 7 51 setting the repeat test 5 55 SHIFT 4 5 SIGNAL I O 4 7 SIGNAL I O connector 6 5 SIGNAL I O signal 5 59 SLOW ...

Page 224: ...I 4 TOS9213S TOS9213AS upper reference 5 8 5 24 7 17 7 26 V voltage rise time 5 10 5 28 7 19 7 28 W WAIT TIME 5 12 5 29 7 20 7 29 ...

Page 225: ......

Page 226: ...y can be provided for a fee In either case please contact your Kikusui agent or distributor At that time inform your agent or distributor of the Part No written on the front cover of this manual Every effort has been made to ensure the accuracy of this manual However if you have any questions or find any errors or omissions please contact your Kikusui agent or distributor After you have finished r...

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