INVT GD300-01A Operation Manual Download Page 121

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Goodrive300-01A series VFD for air compressor

Product dimensions

-115-

400kW

–500kW 620

230

573

1700 1678 560 240

22\12

M10

A.4 Flange installation dimensions of 380V

–440V VFDs

For VFDs of AC 3PH 380V (-15%)

–440V (+10%)

H1H2

4-R2

Ø5.0

Figure A-9 Flange installation diagram for 380V 7.5kW

–55kW VFD models

Figure A-10 Flange installation diagram for 380V 7.5kW VFD models

4-R2

Figure A-11 Flange installation diagram for 380V 90kW

–110kW VFD models

Summary of Contents for GD300-01A

Page 1: ......

Page 2: ...Goodrive300 01A series VFD for air compressor Change history No Change description Version Release date 1 First release V1 0 November 2020 2...

Page 3: ...le realizing excellent variable frequency control GD300 01A VFD has undergone compatibility test with multiple mainstream motor or master manufacturers based on the application features and actual nee...

Page 4: ...1 3 1 2 Main circuit terminal diagram 13 3 2 Control circuit wiring and terminal description 21 4 Commissioning instruction 25 4 1 Commissioning instruction for the dual VFD air compressor 25 4 1 1 Wi...

Page 5: ...agram 111 A 2 External keypad installation dimensions 111 A 3 Wall installation dimensions of 380V 440V VFDs 112 A 4 Flange installation dimensions of 380V 440V VFDs 115 A 5 Wall installation dimensio...

Page 6: ...urrent transformer of the fan 168 C 3 Parameter setup of current transformer of the fan 169 Appendix D Communication protocol 170 D 1 Application mode 170 D 2 RTU command code and communication data 1...

Page 7: ...professional electrical and safety training and obtained the certificates and must be familiar with all steps and requirements of equipment installing commissioning running and maintaining and capable...

Page 8: ...asurements to prevent electrostatic discharge when performing related operations 1 4 1 Delivery and installation Do not install the VFD on inflammables In addition prevent the VFD from contacting or a...

Page 9: ...rt up by itself when P01 21 1 Do not get close to the VFD and motor The VFD cannot be used as Emergency stop device The VFD cannot be used to brake the motor suddenly A mechanical brake device must be...

Page 10: ...t of the VFD by megameter Take anti static measures on the VFD and internal parts during maintenance and component replacement 1 4 4 Scrap treatment There are heavy metals in the VFD Treat with it as...

Page 11: ...ent A Refer to section 2 4 Rated specifications Rated output power kW Refer to section 2 4 Rated specifications Output frequency Hz 0 400Hz Low voltage DC power supply output 24V DC power 24W rated va...

Page 12: ...g PE CGND Others Installation mode Wall installation flange installation Temperature of running environment 10 50 C derating is required if the ambient temperature exceeds 40 C derate by 1 for every i...

Page 13: ...del description The model code contains product information Users can find the model code on the VFD nameplate or simple nameplate GD300 01A 022G 4 E Figure 2 2 Product model Table 2 1 Model descripti...

Page 14: ...G 4 E GD300 01A 022G 2 E 22 87 80 Same with GD300 01A 045G 4 E GD300 01A 030G 2 E 30 106 110 Same with GD300 01A 055G 4 E GD300 01A 037G 2 E 37 140 130 Same with GD300 01A 075G 4 E GD300 01A 045G 2 E...

Page 15: ...30 425 GD300 01A 250G 4 E 250 485 480 GD300 01A 280G 4 E 280 545 530 GD300 01A 315G 4 E 315 610 600 GD300 01A 350G 4 E 350 625 650 GD300 01A 400G 4 E 400 715 720 GD300 01A 500G 4 E 500 890 860 Note Ra...

Page 16: ...300 01A 250G 6 E 250 255 270 GD300 01A 280G 6 E 280 286 300 GD300 01A 315G 6 E 315 334 350 GD300 01A 350G 6 E 350 360 380 GD300 01A 400G 6 E 400 411 430 GD300 01A 500G 6 E 500 518 540 GD300 01A 560G 6...

Page 17: ...0 PB R S T U V W Figure 3 1 Main circuit wiring diagram for 7 5kW VFD models Note DC reactors are optional parts for 7 5kW VFD models and can be built into the models R S T U V W Figure 3 2 Main circu...

Page 18: ...andard configuration P1 R S T U V W Figure 3 4 Main circuit wiring diagram for 132 500kW VFD models Note DC reactors are optional parts for 132 500kW VFD models and can be externally connected For VFD...

Page 19: ...en P1 and DC reactors are optional parts 3 1 2 Main circuit terminal diagram Figure 3 6 Main circuit terminal diagram for 380V 7 5kW VFD models Figure 3 7 Main circuit terminal diagram for 380V 11 15k...

Page 20: ...mpressor Wiring instruction 14 Figure 3 9 Main circuit terminal diagram for 380V 30 37kW VFD models Figure 3 10 Main circuit terminal diagram for 380V 45 55kW VFD models Figure 3 11 Main circuit termi...

Page 21: ...ive300 01A series VFD for air compressor Wiring instruction 15 Figure 3 12 Main circuit terminal diagram for 380V 90 110kW VFD models Figure 3 13 Main circuit terminal diagram for 380V 132 200kW VFD m...

Page 22: ...rcuit terminal diagram for 380V 220 350kW VFD models Figure 3 15 Main circuit terminal diagram for 380V 400 500kW VFD models Table 3 1 Screw specification and torque of main circuit terminals Power ra...

Page 23: ...2kW and higher R S T Main circuit power input 3PH AC input terminals connected to the grid P1 None DC reactor terminal 1 P1 and connect to DC reactor terminals None Reserved DC reactor terminal 2 None...

Page 24: ...essor Wiring instruction 18 Figure 3 16 Main circuit terminal diagram for 660V 22 45kW VFD models Figure 3 17 Main circuit terminal diagram for 660V 55 132kW VFD models Figure 3 18 Main circuit termin...

Page 25: ...rcuit terminal diagram for 660V 250 350kW VFD models Figure 3 20 Main circuit terminal diagram for 660V 400 630kW VFD models Table 3 3 Screw specification and torque of main circuit terminals Power ra...

Page 26: ...her R S T Main circuit power input 3PH AC input terminals connected to the grid P1 Reserved DC reactor terminal 1 P1 and connect to DC reactor terminals Reserved DC reactor terminal 2 Reserved Reserve...

Page 27: ...1 P1 PTA1 PTB1 24V 0V 485 485 AO1 GND RO1A RO1C RO2A V P1 I 485 COM 24V J9 J8 J2 J4 J11 Expansion card interface CN11 CN3 T S R CN12 CN8 J3 Keypad CN6 Keypad CN2 Serial download RO2B CN7 CN4 PW 24V OU...

Page 28: ...input 3 Resolution 5mV minimum value 4 Error 1 25 C P1 Digital input output S1 Digital input 1 1 Internal impedance 3 3k 2 12 30V voltage input is acceptable 3 Max input frequency 1kHz You can select...

Page 29: ...selection terminal You can select internal power NPN mode or external power PNP mode through J9 The default is internal power NPN mode J8 P1 Analog signal selection terminal I corresponds to current...

Page 30: ...nces occur to communication you can short connect the jumper J10 to PE so as to help the communication cable shielding layer connect to PE COM 24V PW COM 24V S1 S2 J9 COM 24V PW COM 24V S1 S2 24V J9 F...

Page 31: ...Cooling fan Start stop signal Analog output Fan fault COM S2 RO1A RO1C Fan VFD HMI IoT module Figure 4 1 Wiring diagram for dual VFD air compressor system 4 1 2 Commissioning steps for the dual VFD a...

Page 32: ...e300 01A series VFD for air compressor Commissioning instruction 26 Figure 4 2 Login interface 3 Click Enter IN to enter the working environment interface as shown in Figure 4 3 Figure 4 3 Working int...

Page 33: ...k System config on the touch screen to enter the system configuration interface as shown in Figure 4 5 Figure 4 5 System configuration interface Click Able for the fan VFD and perform commissioning ac...

Page 34: ...quency rated power rated voltage rated current rated rotational speed and carrier frequency Figure 4 6 Main motor parameter setting interface Set motor parameters according to the actual motor namepla...

Page 35: ...completes the related parameter configuration automatically Step 3 Click Next to enter Parameters Configuration or click Back to return to system configuration On the system configuration interface c...

Page 36: ...ck Jog for the main motor to determine the motor rotation direction click Load or Unload to test the action of solenoid valve Click Return to enter system configuration then click Menu to return to th...

Page 37: ...the interface is displayed as shown in Figure 4 11 Figure 4 11 Maintenance parameter interface 8 Choose Protect parameter in the menu and the interface is displayed as shown in Figure 4 12 Figure 4 1...

Page 38: ...mpressor Commissioning instruction 32 Figure 4 13 Running information interface 10 After adjusting user parameters factory parameters and maintenance parameters according to the manual return to Works...

Page 39: ...kup plan PT100 Discharge pressure Contactor coil Ib Ic Ia Oil gas temperature M Cooling fan Current transformer used to KM KM S2 COM FR FR 485 485 0V 24V CGND PE KM Fan fault Main motor HMI Multi func...

Page 40: ...Parameters Set the fan rated current according to the fan nameplate Figure 4 16 Fan parameter interface 3 After adjusting user parameters factory parameters and maintenance parameters according to the...

Page 41: ...P00 group Basic functions Function code Name Description Default Modify P00 00 Speed control mode 0 SVC mode 0 applicable to AM SM 1 SVC mode 1 applicable to AM 2 V F control Note AM Asynchronous Mot...

Page 42: ...equency source through P00 09 0 P00 07 Setting channel of B frequency command 2 P00 08 Reference object of B frequency command 0 Max output frequency 1 A frequency command 0 P00 09 Combination mode of...

Page 43: ...k in communication mode 4 Start stop the VFD with one click in terminal mode Note Though restoring to default values is enabled the motor parameters in P02 group remain unchanged P18 04 P18 28 P18 29...

Page 44: ...h a delay 0 P01 15 Stop speed 0 00 100 00Hz 5 00Hz P01 16 Stop speed detection mode 0 Detect as per the set speed value judge the ramps frequency 1 Detect as per the speed feedback value valid for vec...

Page 45: ...Description Default Modify P02 00 Type of motor 1 0 Asynchronous motor AM 1 Synchronous motor SM 0 P02 01 Rated power of AM 1 0 1 3000 0kW Model depended P02 02 Rated frequency of AM 1 0 01Hz P00 03...

Page 46: ...1 0 0 100 0 68 0 P02 13 Magnetic saturation coefficient 3 of iron core of AM 1 0 0 100 0 57 0 P02 14 Magnetic saturation coefficient 4 of iron core of AM 1 0 0 100 0 40 0 P02 15 Rated power of SM 1 0...

Page 47: ...7 Overload protection coefficient of motor 1 Motor overload multiple M Iout In K In is rated motor current Iout is VFD output current K is motor overload protection coefficient A smaller value of K in...

Page 48: ...cription Default Modify P03 00 Speed loop proportional gain 1 0 200 0 20 0 P03 01 Speed loop integral time 1 0 000 10 000s 0 200s P03 02 Low point frequency for switching 0 00Hz P03 05 5 00Hz P03 03 S...

Page 49: ...eference Motor power 2000 1000 7 5 22kW 2500 1500 30 37kW 3000 1500 45 90kW 3500 2000 110 132kW 4000 2000 160 315 kW Model depended P03 10 ACR integral coefficient I Model depended P03 11 Torque setti...

Page 50: ...17 1 P1 100 corresponding to the max frequency 2 Reserved 3 P2 100 corresponding to the max frequency 4 5 Reserved 6 Modbus communication same as the above 7 9 Reserved 0 P03 16 Forward rotation upper...

Page 51: ...s the motor rated current 4 Reserved 5 Modbus communication same as the above 6 8 Reserved 0 P03 20 Electromotive torque upper limit set through keypad 0 0 300 0 of the motor rated current 180 0 P03 2...

Page 52: ...F curve 2 5 Reserved 0 P04 01 Torque boost of motor 1 0 0 automatic 0 1 10 0 0 0 P04 02 Torque boost cut off of motor 1 0 0 50 0 relative to rated frequency of motor 1 20 0 P04 03 V F frequency point...

Page 53: ...motor 1 0 00Hz P00 03 max output frequency 30 00Hz P04 26 Energy saving run 0 Disable 1 Automatic energy saving run 0 P04 33 Weakening coefficient in constant power zone 1 00 1 30 1 00 P04 34 Reactiv...

Page 54: ...Fan running control signal 49 Solenoid valve control signal 50 Cooling fan control signal of main motor 51 PTC signal 52 Low water level detection only for water lubrication 53 Medium water level det...

Page 55: ...wire control 2 0 P05 14 S1 switch on delay 0 000 50 000s 0 000s P05 15 S1 switch off delay 0 000 50 000s 0 000s P05 16 S2 switch on delay 0 000 50 000s 0 000s P05 17 S2 switch off delay 0 000 50 000s...

Page 56: ...er limit P05 32 10 00V 10 00V P05 35 Corresponding setting of P1 upper limit 100 0 100 0 100 0 P05 36 P1 input filter time 0 000s 10 000s 0 200s P05 37 PT1 lower limit 0 00V P05 39 0 00V P05 38 Corres...

Page 57: ...Note When switching the P1 analog input type it is necessary to ensure that the position of P1 jumper cap on the main control board is correct In addition you need to modify P05 52 otherwise deviation...

Page 58: ...control only for air compressors 28 Loading valve control output only for air compressors 29 Master cooling fan control 30 System fault only for air compressors 31 Water shut off valve control only f...

Page 59: ...0 000s P06 09 RO3 switch off delay 0 000 50 000s 0 000s P06 10 RO1 switch on delay 0 000 50 000s 0 000s P06 11 RO1 switch off delay 0 000 50 000s 0 000s P06 12 RO2 switch on delay 0 000 50 000s 0 000...

Page 60: ...mmunication 15 Value 2 set through Modbus communication 16 21 Reserved 22 Torque current relative to three times the rated current of the motor 23 Ramp reference frequency with sign 24 Temperature PID...

Page 61: ...otherwise deviation may occur in the accuracy of the AO1 analog output 0 P07 group HMI Function code Name Description Default Modify P07 00 User password 0 65535 0 P07 01 Function parameter copy 0 No...

Page 62: ...ypad Terminal 2 Keypad Communication 3 Keypad Communication 0 P07 04 Stop function selection of STOP RST 0 Valid only for keypad control 1 Valid both for keypad and terminal control 2 Valid both for k...

Page 63: ...cy Hz on frequency blinks slowly BIT1 Bus voltage V on BIT2 Input terminal state BIT3 Output terminal state BIT4 PID reference value blinks BIT5 PID feedback value on BIT6 Torque setting value on BIT7...

Page 64: ...7 VFD model 0 G type P07 18 Rated VFD power 0 4 3000 0kW P07 19 Rated VFD voltage 50 1200V P07 20 Rated VFD current 0 1 6000 0A P07 21 Factory barcode 1 0x0000 0xFFFF P07 22 Factory barcode 2 0x0000 0...

Page 65: ...2 17 External fault EF 18 RS485 communication fault CE 19 Current detection fault ItE 20 Motor autotuning fault tE 21 EEPROM operation fault EEP 22 PID feedback offline fault PIDE 23 Reserved 24 Runni...

Page 66: ...fault 0 0 P07 37 Bus voltage at present fault 0 0 P07 38 Max temperature at present fault 0 0 P07 39 Input terminal status at present fault 0 P07 40 Output terminal status at present fault 0 P07 41 R...

Page 67: ...rrent at 2nd last fault 0 P07 53 Bus voltage at 2nd last fault 0 0 P07 54 Max temperature at 2nd last fault 0 0 P07 55 Input terminal status at 2nd last fault 0 P07 56 Output terminal status at 2nd la...

Page 68: ...oop proportional gain 0 20000 1000 P08 21 High frequency current loop integral time 0 20000 1000 P08 23 High frequency current loop switching frequency 0 0 100 0 max output frequency P00 03 100 0 P08...

Page 69: ...l 1 0 1 3600 0s 5 0s P08 30 Frequency decrease ratio in drop control 0 00 50 00Hz 0 00Hz P08 32 FDT1 electrical level detection value 0 00 P00 03 max output frequency 50 00Hz P08 33 FDT1 lagging detec...

Page 70: ...cy enabling selection 0 Both key and digital potentiometer adjustments are valid 1 Only keys adjustment is valid 2 Only digital potentiometer adjustment is valid 3 Neither key nor digital potentiomete...

Page 71: ...lid 1 Valid during running cleared after stop 2 Valid during running cleared after a stop command is received 0x000 P08 45 UP terminal frequency incremental change rate 0 01 50 00Hz s 0 50Hz s P08 46...

Page 72: ...nt indicates a stronger brake intensity 0 P08 51 VFD input power factor 0 00 1 00 0 56 P09 group PID control Function code Name Description Default Modify P09 00 PID reference source 0 Keypad digits P...

Page 73: ...tput frequency command by the proportional regulator ignoring integral and differential actions is the max frequency P00 03 when the deviation between PID feedback quantity and reference quantity is 1...

Page 74: ...response speed Setting range 0 001 10 000s 0 100s P09 08 Final limit of PID control deviation It means the max allowed deviation quantity of the PID system feedback value relative to closed loop refer...

Page 75: ...t phase loss software protection Note LED ones place detects input phase loss by phase sequence detection circuit LED tens 0 Disable output phase loss protection 1 Enable output phase loss protection...

Page 76: ...ate at current limit 0 00 50 00Hz s 10 00Hz s P11 08 Pre alarm selection for VFD motor overload underload 0x000 0x131 LED ones 0 Motor overload underload pre alarm relative to the motor rated current...

Page 77: ...c reset period 0x00 P11 14 Speed deviation detection value 0 0 50 0 10 0 P11 15 Speed deviation detection time 0 0 10 0s Speed deviation protection is disabled when P11 15 is set to 0 0 0 5s P11 16 Au...

Page 78: ...djustment detection time The function code is used to adjust the responsiveness of anti maladjustment function If the load inertia is large increase the value of P13 11 properly however the responsive...

Page 79: ...for RTU 5 Odd parity O 8 2 for RTU 1 P14 03 Communication response delay 0 200ms 5ms P14 04 Communication timeout time 0 0 invalid 0 1 60 0s 0 0s P14 05 Transmission error processing 0 Alarm and coas...

Page 80: ...er 300 0 300 0 relative to rated motor power 0 0 P17 09 Output torque 250 0 250 0 0 0 P17 10 Estimated motor frequency 0 00 P00 03 0 00Hz P17 11 DC bus voltage 0 0 2000 0V 0V P17 12 Digital input term...

Page 81: ...0 P18 38 When the input voltage of P2 is larger than 9 8V or less than 1V it indicates pressure signal fault occurs Setting range 0 00 10 00V 0 00V P17 22 PT2 input voltage Display analog input volta...

Page 82: ...inkage 0 0 200 0 0 0 P17 33 Exciting current reference 3000 0 3000 0A 0 0 P17 34 Torque current reference 3000 0 3000 0A 0 0 P17 35 AC incoming current 0 0 5000 0A 0 0 P17 36 Output torque 3000 0Nm 30...

Page 83: ...n zero value P19 group Air compressor status viewing is valid 0 P18 01 Sleep function selection 0 Invalid 1 Sleep mode 1 2 Sleep mode 2 Note When sleep function is valid and unloading conditions are f...

Page 84: ...and the air compressor supplies air as normal if the discharge pressure is higher than P18 05 unloading automatically If sleep function is valid P18 01 1 the VFD enters sleep state if the discharge p...

Page 85: ...running The output working frequency allowed during no load of air compressor 38 00 Hz P18 13 No load delay When sleep function is valid after unloading the VFD runs at no load frequency in the time s...

Page 86: ...the system indicates temperature alarm by setting BIT11 of P19 13 to 1 and emergency stop will be applied When machine head temperature is lower than P18 21 the system indicates low temperature pre al...

Page 87: ...e detection circuit before shipment Connect to the resistor whose resistance is the same with that of PT100 at 20 C read the voltage value of P17 20 and input it to P18 28 Connect to the resistor whos...

Page 88: ...pansion card so P18 32 and P18 33 make sense only when an expansion card is connected If no expansion card is connected both parameters are 0 3 41V P18 33 PT2 calibration voltage 2 120 7 42V P18 34 Au...

Page 89: ...sure pre alarm by setting BIT7 of P19 14 to 1 0 90Mpa P18 41 Auxiliary pressure alarm 0 00 20 00 When P18 39 is enabled and the auxiliary pressure is larger than P18 41 the system indicates pressure a...

Page 90: ...will be set to 1 0 P18 46 Input overvoltage threshold 0 2000V 484V P18 47 Input undervoltage threshold 0 2000V 250V P19 group Air compressor status viewing Function code Name Description Default Modif...

Page 91: ...ime of part 5 0 P19 10 Actual output power of the motor Display output power of the motor it can be calibrated by P18 22 Range 0 0 6553 5kW 0 0kW P19 11 Present pressure Display the discharge pressure...

Page 92: ...ault 0 Normal BIT1 Oil filter blockage signal 1 Fault 0 Normal BIT2 Separator blockage signal 1 Fault 0 Normal BIT3 Precision splitter blockage signal 1 Fault 0 Normal BIT4 External fault signal 1 1 F...

Page 93: ...tenance reminder of part 4 1 Maintenance required 0 Normal BIT4 Maintenance reminder of part 5 1 Maintenance required 0 Normal BIT5 Auxiliary pressure signal 1 Auxiliary pressure signal fault 0 Normal...

Page 94: ...19 18 Restart count down Display the remaining time of restart delay After the system stops it will enter restart delay state and restart count down to prevent immediate restart After restart delay ti...

Page 95: ...rature Display the auxiliary temperature value detected at present P18 28 0 150 P17 20 20 PT1 input voltage Present auxiliary temperature P19 21 P18 29 P18 32 0 150 P17 22 20 PT2 input voltage Present...

Page 96: ...1 Starting detection time of water lubrication 0 65535 Unit s 60 P20 02 Reserved 0 65535 Unit s 0 P20 03 Time for replenishing water 0 65535 Unit s 1000 P20 04 Time for discharging water 0 65535 Unit...

Page 97: ...alarm BIT15 Water discharging delay alarm P20 08 Starting temperature of water heater valve 20 150 5 P20 09 Stopping temperature of water heater valve 20 150 20 P20 10 Alarm temperature of low ambient...

Page 98: ...values this value will stay in currently set value 100 0 P21 05 Calibration coefficient of B phase current of the fan 100 0 P21 06 Calibration coefficient of C phase current of the fan 100 0 P21 10 Al...

Page 99: ...Sampling value of C phase current zero drift 0 4095 0 P21 20 Fan state 0X0000 0XFFFF Bit0 When it is 1 it indicates that power frequency fan is started 0x0000 P25 group Fault policy Function code Nam...

Page 100: ...PI Tens Phase loss on output side SPO Hundreds Reserved Thousands Inverter module overheating OH2 0x0002 P25 04 User defined fault action selection 5 0 0x6666 Ones External fault EF Tens RS485 communi...

Page 101: ...derload fault LL 0x5200 P25 09 User defined fault action selection 10 0 0x6666 Ones Reserved Tens Phase sequence fault PSF Hundreds 3PH current imbalance of the fan SPOF Thousands Fan overload OLF 0x2...

Page 102: ...nning Sleep Loading delay P18 15 reached Current pressure is larger than loading pressure P18 05 Stop command Enable sleep P18 01 Current pressure is less than loading pressure P18 06 Stop command Res...

Page 103: ...ration time P00 11 C Constant discharge stage of loading pressure PID regulation is valid D Unloading stage duration includes part of deceleration time P00 12 and P18 13 E Sleep stage the VFD does not...

Page 104: ...t alternative frequency when a fault occurs If the VFD is in the stopping state a fault is reported and manual reset is required If the VFD is in the running state it runs at the alternative frequency...

Page 105: ...not deal with the fault during operation when a fault occurs Troubleshooting only during downtime If a fault occurs during operation the fault is not be reported and the VFD still operates normally b...

Page 106: ...stant speed OV3 10 Bus undervoltage fault UV 11 Motor overload OL1 12 VFD overload OL2 13 Phase loss on input side SPI 14 Phase loss on output side SPO 15 Reserved 16 Inverter module overheating OH2 1...

Page 107: ...voltage IUV 32 To ground short circuit fault 1 ETH1 33 To ground short circuit fault 2 ETH2 34 Speed deviation fault dEu 35 Mal adjustment fault STo 36 Underload fault LL 37 Reserved 38 Phase sequence...

Page 108: ...time of the load is too short or the motor starts during the rotating or dynamic brake units needs to be installed OV2 Overvoltage at deceleration OV3 Overvoltage at constant speed OC1 Overcurrent at...

Page 109: ...blocked or fan damaged Ambient temperature is too high Long time overload running Ventilate the air duct or replace the fan Lower down the ambient temperature OH2 Inverter module overheating EF Extern...

Page 110: ...k signal wire Check PID feedback source END Running time reached The actual running time of the VFD is larger than the internally set time Ask supplier for help Adjust the set running time OL3 Electro...

Page 111: ...orrectly Increase maladjustment detection time LL Electronic underload fault The VFD reports underload pre alarm according to the set value Detect the load and underload pre alarm threshold PSF Phase...

Page 112: ...and the main control board is loosened or disconnected Touch screen communication interrupted 485 communication port is disconnected Check whether communication line is loosened 6 2 Fault contents and...

Page 113: ...e detected by PT1 is higher than the alarm temperature set by P18 20 Check whether fan control parameters are correct Whether fan operates normally Fan power is too small to dissipate heat effectively...

Page 114: ...maintenance after stop BIT2 1 Part 3 needs maintenance The running time of part 3 exceeds the time set by P19 02 Carry out maintenance after stop BIT3 1 Part 4 needs maintenance The running time of pa...

Page 115: ...perature of the fan is set to a too high value Fan power is too small to dissipate heat effectively BIT9 1 Auxiliary pressure alarm The actual voltage detected by P2 is larger than the alarm pressure...

Page 116: ...pressor Fault information and fault handling 110 P19 14 State type Possible cause Solution enter overtime maintenance stage and hereafter if the running time exceeds the time set by P18 45 again maint...

Page 117: ...display area Increase decrease key Program exit key Short cut multi function key Run key Function indicator Unit indicator Confirmation key Right shift key Stop fault reset key A 2 External keypad in...

Page 118: ...112 A 3 Wall installation dimensions of 380V 440V VFDs For VFDs of AC 3PH 380V 15 440V 10 H1 H2 W1 W2 D2 D1 Figure A 1 Wall installation diagram for 380V 7 5kW 37kW VFD models H1 H2 W2 W1 D1 D2 W3 Fi...

Page 119: ...or Product dimensions 113 Figure A 3 Wall installation diagram for 380V 75kW VFD models Figure A 4 Wall installation diagram for 380V 90kW 110kW VFD models Figure A 5 Wall installation diagram for 380...

Page 120: ...W 37kW 250 230 400 380 202 123 5 6 M5 45kW 55kW 282 160 226 0 560 542 238 138 9 M8 75kW 370 220 590 572 250 9 M8 90kW 110kW 338 200 554 535 337 9 5 M8 132kW 200kW 500 180 870 850 360 11 M10 220kW 350k...

Page 121: ...installation dimensions of 380V 440V VFDs For VFDs of AC 3PH 380V 15 440V 10 W1 W2 D1 D2 H1H2 W3 W2 W4 H4 H3 H2 4 R2 5 0 Figure A 9 Flange installation diagram for 380V 7 5kW 55kW VFD models Figure A...

Page 122: ...266 250 224 13 371 250 350 5 20 5 184 5 104 6 M5 30kW 37kW 316 300 274 13 430 300 410 55 202 118 5 6 M5 45kW 55kW 352 332 306 13 580 400 570 80 238 134 9 M8 75kW 454 425 370 14 5 632 544 380 146 250 1...

Page 123: ...allation dimensions of 520V 690V VFDs For VFDs of AC 3PH 520V 15 690V 10 Figure A 13 Wall installation diagram for 660V 22kW 132kW VFD models Figure A 14 Wall installation diagram for 660V 160kW 220kW...

Page 124: ...2 D1 D2 Diameter of mounting hole Screw specification 22 kW 45kW 270 130 555 540 325 7 M6 55kW 132kW 325 200 680 661 365 9 5 M8 160kW 220kW 500 180 870 850 360 11 M10 250kW 350kW 680 230 960 926 380 1...

Page 125: ...mm Power W1 W2 W3 W4 H1 H2 H3 H4 D1 D2 Diameter of mounting hole Screw specification 22kW 45kW 270 130 261 65 5 555 540 516 17 325 167 7 M6 55kW 132kW 325 200 317 58 5 680 661 626 23 363 182 9 5 M8 1...

Page 126: ...ight and package dimensions of 380V 440V VFDs For VFDs of AC 3PH 380V 15 440V 10 Product model N W kg G W kg Package dimension mm GD300 01A 7R5G 4 E 5 6 6 6 428x270x328 GD300 01A 011G 4 E 6 6 8 2 485x...

Page 127: ...C 3PH 520V 15 660V 10 Product model N W kg G W kg Package dimension mm GD300 01A 022G 6 E 30 33 695x410x470 GD300 01A 030G 6 E 30 33 695x410x470 GD300 01A 037G 6 E 30 33 695x410x470 GD300 01A 045G 6 E...

Page 128: ...combination screws with spring and flat washers Figure B 1 Front view of the multi function expansion card Figure B 2 Back view of the multi function expansion card User defined COM S8 S7 S6 COM PW 2...

Page 129: ...l input P2 Analog pressure signal 2 1 Input range current voltage is optional 4 20mA 2 10V corresponds to 0 1 6MPa of which P1 is switched via J3 and the default is current type 2 Input impedance 30k...

Page 130: ...ltage signal and the default is current input signal J4 Internal external power selection terminal You can select internal power NPN mode or external power PNP mode through J4 The default is internal...

Page 131: ...cover Lower cover screw Upper cover screw Upper cover Keypad 2 Remove one fastening screw and grounding wires on the control board Grounding wires Control board screws 3 Install three hexagonal studs...

Page 132: ...ansion card and grounding wires and use three M4 8 combination screws with spring and flat washers The installation torque is 10 10 kgf cm Multifunction expansion card screws Multifunction expansion c...

Page 133: ...ction GD300 01A series VFD supports the use of the optional LCD keypad that uses RS485 communication The LCD keypad can be used to control the start and stop of the VFD read and write the status data...

Page 134: ...LED blinking in parameter autotuning state TRIP Fault indicator LED on in fault state LED off in normal state LED blinking in pre alarm state QUICK JOG Shortcut key indicator which displays different...

Page 135: ...uning Stop Reset key In running state you can press this key to stop running or autotuning This key is restricted by P07 04 In fault alarm state this key can be used for reset in any control modes Dir...

Page 136: ...g the keypad without a bracket Keypad exterior outline 2 M3 8 Tapping screw Panel Keypad 109 3 71 3 28 5 16 8 2 5 109 3 56 6 7 71 3 58 2 4 19 34 4 19 20 4 Figure B 6 LCD keypad structure diagram Custo...

Page 137: ...ble diagram Table B 5 Wires and terminals Network port diagram Terminal Wire Brown Brown white Green Blue white Blue Green white Orange Orange white 1 2 3 4 5 6 7 8 GND Orange white 1 Twisted pair Ora...

Page 138: ...2 Ready Device Status Set Alarm Menu 0 Accumulated Run Time P19 16 h Figure B 11 Working environment Parameter Description Device status Ready indicates the device is not started and it does not encou...

Page 139: ...re alarm is displayed in the pre alarm area but the device continues running Sleep When you choose the sleep function and the master empty load running time reaches the sleep time that is set the devi...

Page 140: ...nload controls the start or stop of the intake valve in manual loading or unloading mode Start enables you to start the device The device can be started only in standby state Stop enables you to stop...

Page 141: ...menu interface which contains user parameters maintenance parameters protection parameters running information master parameters fan parameters fault records VFD information and system configuration...

Page 142: ...ay xxxxxx s No load Delay xxxxxx s Restart Delay xxxxxx s Sleep Function Enable Loading Delay xxxxxx s 03 17 16 02 35 Home Timing switch setting Return Edit User param Sleep Function Enable Load Unloa...

Page 143: ...a Air supply pressure during stable running The VFD controls the running frequency according to this pressure so as to implement constant pressure for air supply Unloading pressure 0 80 MPa If the pre...

Page 144: ...s valid only in Enabled state Otherwise the device is not automatically stopped even though the scheduled shutdown time has been set 2 In the user parameter interface you can edit parameters only afte...

Page 145: ...n Confirm Sleep Function Enable Figure B 19 Sleep function selection interface 03 17 16 02 35 Home Current value Return Clear Accumulated Run Time xxxxx h Figure B 20 Accumulative running time display...

Page 146: ...0 0 0 0 0 0 0 0 Disable Disable 0 0 0 0 0 0 0 0 Disable Disable 0 0 0 0 0 0 0 0 Disable Disable 0 0 0 0 0 0 0 0 Disable Disable 0 0 0 0 0 0 0 0 Disable Disable Figure B 22 Start stop action selection...

Page 147: ...the accumulative air filter use time exceeds this value a pre alarm is displayed If this value is set to 0 no pre alarm is displayed Oil filter set time 0 If the accumulative oil filter use time excee...

Page 148: ...he correct administrator password 03 17 16 02 35 Home Please enter current password Return Confirm 000 0 Figure B 25 Administrator password input interface 03 17 16 02 35 Home Set value Return Confirm...

Page 149: ...w Temp Protect Thred xxxxxx Auxiliary Press Protection Invalid 03 17 16 02 35 Home Auxiliary Temp Alarm xxxxxx Return Edit Protection param Auxiliary Press Alarm xxx xx MPa Auxiliary Temp Proteciton I...

Page 150: ...tion Auxiliary pressure prealarm 0 90Mpa When the detected pressure is higher than this pressure a pre alarm is reported This parameter is valid only after it is enabled in system configuration Auxili...

Page 151: ...Return Confirm Alarm Pressure xx x MPa Max 020 00 MPa Min 000 00 MPa x Figure B 30 Alarm pressure parameter setting interface 03 17 16 02 35 Home Invalid Return Confirm Auxiliary Temp Protection Vali...

Page 152: ...xx Hz Motor Actual Output Power xxxx x kW Present Pressure xxx xx MPa Figure B 33 Master running information 03 17 16 02 35 Home Fan State Stop Return Fan running info Temperature xxxxxx Fan Phase A...

Page 153: ...the speed of tracking the set working pressure A greater value indicates a higher speed of tracking and easier oscillation A smaller value indicates a lower speed of tracking and slower adjustment Th...

Page 154: ...ressure during regulation Empty load running frequency 38 00Hz It indicates the working frequency when the air compressor is empty loaded ACC time Model depended It indicates the time taken by the VFD...

Page 155: ...Phase C Cur Calib Coeffi xxxx x Figure B 39 Figure B 39 Fan parameter interface Fan parameter Initial value Function Rated fan current 0 0A It is associated with the power frequency fan current detect...

Page 156: ...u can edit parameters only after entering a correct administrator password 03 17 16 02 35 Home Please enter current password Return Confirm 000 0 Figure B 40 Administrator password input interface 03...

Page 157: ...urn Select Fault records AirCompressor fault Real time alarm Historical alarm Figure B 43 Fault record interface B 2 5 1 VFD fault interface This interface displays fault information about the VFD You...

Page 158: ...ce displays all fault records including fault time in real time since the keypad is started If the keypad is re powered on the real time alarm records are cleared but these records have been saved in...

Page 159: ...B 2 5 4 Historic alarm interface The fault information in the historic alarm interface is the same as that in the real time alarm interface The only difference is that the historic alarm interface al...

Page 160: ...xx xx Return Master VFD info Present Temperature xxxx x Digital Input Terminal State xxxxxx Digital Output Terminal State xxxxxx Analog P1 xxx xx V Analog PT1 xxx xx V Home Air Compressor Ctrl Mode In...

Page 161: ...Home Master param setting Return Select Factory debug guide Fan param setting Input channel setting System param setting Set param with one key Debug mode Figure B 51 Factory commissioning wizard int...

Page 162: ...igure B 52 Master parameter setting interface Step 2 Enter the system parameter setting interface According to the sensor configuration set the pressure sensor parameters temperature sensor parameters...

Page 163: ...The real time clock function can be used properly only when batteries are available The battery compartment is located on the back of the keypad You only need to remove the lid to check whether batter...

Page 164: ...rn Confirm Modify password Figure B 54 Password changing interface B 2 7 4 Date and time setting If the keypad time is incorrect you can change the time in the date and time setting interface The year...

Page 165: ...P00 04 Run freq uplimit Return Select Function code search Function code search P00 0 4 03 17 16 02 35 Home P00 Basic function Return Select Function code search Function code search P 0 0 03 17 16 0...

Page 166: ...to upload parameters from the connected VFD to the keypad and also allows you to download parameters from the keypad to the connected VFD 03 17 16 02 35 Home Function param copy to store area 1 Return...

Page 167: ...time you switch between Chinese and English the switching will take effect only after the keypad is powered off and restarted 03 17 16 02 35 Home Chinese Return Select Language setting English B 3 HMI...

Page 168: ...nt with EN61000 6 2 2005 and EN61000 6 4 2007 Compliant with RoHS lightning surge 1kV group pulse 2kV Static contact 4kV air discharge 8kV Environment requirement Working temperature 0 50 Storage temp...

Page 169: ...11026 00011 B 3 2 Connection terminals Power supply terminals DB9 serial port RS485 serial port USB Host USB Slave Power supply terminals Pins 1 3 from left to right Pin1 FG Pin2 0V Pin3 DC24V DB9 ser...

Page 170: ...cted to the touch screen power supply port and DB9 serial port and the other is connected to GD300 01A VFD control board terminal B 3 4 Cable description GND GND 24V 24V Figure B 62 Touch screen 24V p...

Page 171: ...the cross screwdriver and metal installation snap fit The installation procedure is as follows Step 1 Cut a rectangular installation groove on the operation panel of the control cabinet according to...

Page 172: ...65L B FLT L04065L B GD300 01A 030G 4 E GD300 01A 037G 4 E FLT P04100L B FLT L04100L B GD300 01A 045G 4 E GD300 01A 055G 4 E FLT P04150L B FLT L04150L B GD300 01A 075G 4 E GD300 01A 090G 4 E FLT P04240...

Page 173: ...the VFD If the distance between the VFD and motor is 50 meters to 100 meters select the reactor according to the following table If the distance is longer than 100 meters contact INVT s technical supp...

Page 174: ...is recommended C 2 Wiring of current transformer of the fan The transformer should be purchased by the user The figure below illustrates the wiring precautions for transformer If the transformer actua...

Page 175: ...cable goes in from P1 and out from P2 and the S1 on output side of R A phase must be connected to la and S2 to lc The S1 on output side of S B phase must be connected to lb and S2 to lc Note 1 Open ci...

Page 176: ...istance Baud rate bps Max transmission distance 2400 1800m 9600 800m 4800 1200m 19200 600m It is recommended to use shield cables and make the shield layer as the grounding lines during RS485 remote c...

Page 177: ...the number after the radix point is 06 then the LSB of the parameter is 06 and the function code address is 0506H in hex Similarly the parameter address of P10 01 is 0A01H 2 Address description of ot...

Page 178: ...r 4 Bit2 1 Torque control 0 Speed control Bit3 1 Power consumption cleared to zero 0 Power consumption not cleared to zero Bit4 1 Pre excitation 0 Pre excitation forbidden Bit5 1 DC brake 0 DC brake f...

Page 179: ...65535 W 2013H The set maintenance time of part 4 Range 0 65535 W 2014H The set maintenance time of part 5 Range 0 65535 W 2015H Running time of part 1 0 65535 W 2016H Running time of part 2 0 65535 W...

Page 180: ...onal multi function expansion card 0x0132 R Running frequency 3000H Compatible with CHF100A CHV100 communication address R The set frequency 3001H R Bus voltage 3002H R Output voltage 3003H R Output c...

Page 181: ...t execute it 02H Illegal data address Some of the operation addresses are invalid or not allowed to access Especially the combination of the register and the transmitting bytes are invalid 03H Illegal...

Page 182: ...e it is a normal response or some error occurs named as objection response For normal responses the slave shows corresponding function codes digital address or sub function codes as the response For o...

Page 183: ...er current meter etc the value displayed by these meters after VFD starts is inaccurate The system adopts proximity switch The indicator of proximity switch flickers after VFD starts overturn occurred...

Page 184: ...etween grounding bar and PE terminal is less than 1 5 The VFD and motor cannot be common grounded along with the communication upper PC PLC HMI touch screen etc It is recommended to connect the VFD an...

Page 185: ...t be grounded with proper technics As for the setting time of RCD the time limit of preceding action should be longer than the secondary action and time gap between them should be set to a value large...

Page 186: ...ge current generated by 4kHz carrier frequency against distributed capacitance between motor rotor and stator during charging discharging is quite obvious which may cause mal operation of RCD If such...

Page 187: ...6 6 0 0 1 0 0 7 6 1...

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INVT GD300-01A, Operation Manual

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