InoTec inoCOMB Maxi Power Original Operating Manual Download Page 1

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riginal Operating Manual

inoCOMB Maxi Power mixing pump

Read this entire original operating manual before starting work.

Summary of Contents for inoCOMB Maxi Power

Page 1: ...EN Original Operating Manual inoCOMB Maxi Power mixing pump Read this entire original operating manual before starting work...

Page 2: ...to you or in urgent cases contact us directly We work constantly to further develop our products and reserve the right to make changes for technical reasons relating to building legislation Yours fai...

Page 3: ...eeder motor 10 3 7 Rotor stator 10 3 8 Noise emissions 10 3 9 Operating conditions 10 4 Assembly and function 10 4 1 Scope of delivery of inoCOMB Maxi Power set 10 4 2 Functionality 10 4 3 Components...

Page 4: ...n 36 6 12 1 Adjusting the material consistency 37 6 13 Preparing the machine 37 6 14 Starting the machine 37 7 Commissioning 38 7 1 Adding material to the material hopper 38 7 2 Opening and emptying b...

Page 5: ...al 1 3 1 Purpose of this operating manual The operating manual is used to provide information to the operating manager assembly fitters and machine operators on the construction site It contains impor...

Page 6: ...e can be fed with powdery material from bags one way containers with the dry conveying unit inoFLEX Mono big bags with the Big Bag Box Mono or silos with a conveyor system The material is pumped in mo...

Page 7: ...pressure gauge The pressure in dicator must display 0 bar Before opening the hose coupling let the inoCOMB Maxi Power run in reverse to reduce any pres sure To do this turn the phase change switch 1...

Page 8: ...he safety and hazard notices in a clearly legible condition 1 3 4 5 5 6 2 2 2 3 Conversions and changes DANGER Conversions or changes can put the safe ty of operating staff at risk and impair the func...

Page 9: ...uipment PPE CAUTION PPE particularly gloves safety boots a safety helmet and safety goggles and respira tory protection must be used Even though the inoCOMB Maxi Power mixing pump does not cause any i...

Page 10: ...version 4 running wheels Material hopper galvanised Geared motor with reinforced axial bearing Rotor stator D 6 3 Switching cabinet Mortar pressure gauge Compressor Mixing coil Water fitting Water pu...

Page 11: ...into the mixing zone Then move the motor back again and close the eccentric lock Ensure that the mixing coil is connected to the motor and rotor of the pump unit via the motor bracket 3 Connect the i...

Page 12: ...net 4 3 1 4 Switching cabinet All the necessary connections and controls for operating the machine are located on the switching cabinet It is firmly screwed to the frame of the machine The switching c...

Page 13: ...here are two settings 0 OFF This setting switches off the star feeder motor and interrupts the material supply to the mixing zone 1 AUTOMATIC This setting couples the star feeder to the working cycle...

Page 14: ...he planned application The mortar pressure gauge is used to monitor and display the pressure in the conveyor hose This image illustrates the connection from the motor to the mixing coil and from the m...

Page 15: ...l water hose to the GEKA coupling on the mixing zone NOTE To ensure sufficient water pressure regard less of the pressure of the supply line the machine is equipped with a pressure booster pump WARNIN...

Page 16: ...2 Water fitting connections 1 2 Connection for an external cleaning hose or con nection of the conveyor hose via a coupling piece for cleaning the hose by means of a sponge ball 1 connection of the ex...

Page 17: ...th mortar hose M piece couplings and rotating V piece only at 25 mm With cam levers on the M piece Technical data Operating pressure 40 bar Bursting pressure 120 bar 25 mm 25 mm 25 mm 35 mm 35 mm Leng...

Page 18: ...spray pipe with 2 m whip hose 19 mm with mortar coupling 25 mm and 2 m air hose with GEKA coupling without nozzles Item no 10039887 Nozzles for Spray attachment for inoCOLL PRO one handed gun 10039322...

Page 19: ...corative plaster spraying device Made from stainless steel 8 mm 10 mm 12 mm Item no 10024071 10024065 10024066 Finishing coat device long version With offset tip Including a 12 mm nozzle Item no 10040...

Page 20: ...Output 2 2 kW Dimensions L x W x H 870 x 560 x 590 mm Weight 86 kg Item no 10039227 as auxiliary compressor Injection hood inoCOMB M4G Maxi Power G4 consisting of Injection hood Rotor sensor 50 m cont...

Page 21: ...ped on site A level probe in the mixing pump tank monitors the level and ensures automatic replenishment Areas of application Suitable for long delivery ranges up to 120 m and materials that are diffi...

Page 22: ...cleaner KV 3500 EL LP Technical data Operating voltage 3 x 1 2 kW 230 V 50 Hz 16 A Filter surface area 3 m2 Filter class H Dimensions 760 x 600 x 1 570 mm D x W x H Weight approx 83 kg Dust container...

Page 23: ...cription of the table columns Item Corresponds to the number in the drawing designating a spare part Item no INOTEC item number Installation quantity number of parts of this item when installed in the...

Page 24: ...Units Insertion grid 4 10023279 1 Units Cleaning shaft 5 10043833 1 Units Mixer cleaner 6 1 Units Gear motor 0 55 kW black without cable 7 10023620 1 Units Star feeder fastening plate 8 10023619 1 Uni...

Page 25: ...5 5 kW AL black cable plug 6 pol 6 1 Units Fan wheel for geared motor 7 1 Units Fan hood for geared motor 8 10022370 1 Units Geka coupling IG 1 9 10022363 1 Units Dummy coupling Geka 10 10044176 1 Uni...

Page 26: ...its Screw connection 1 2 7 10006494 1 Units T piece 1 2 8 10022412 1 Units Ball valve 1 2 9 10022372 1 Units GEKA coupling 1 2 IT 10 10021166 1 Units Double nipple 1 2 11 10006479 1 Units T manifold 1...

Page 27: ...10006470 1 Units Hose nozzle 14 1 2 23 10021968 0 36 Meter Spiral hose 1 2 360 mm 23 1 10022454 2 Units Hose clamp 1 2 24 10022374 1 Units GEKA coupling 1 2 PT 25 1 Units Ball valve 1 4 26 10023377 1...

Page 28: ...binet inoCOMB Maxi Power cpl 1 10038262 1 Units Water pump motor protection switch PKZM 0 1 6A 2 10016000 1 Units Motor protection switch for star feeder motor PKZM 0 2 5A 3 2 Units Auxiliary contact...

Page 29: ...Units Schuko 230V mounted socket 16 1 Units Mounted plug 5x32A 400V 17 10015616 1 Units Housing mounting angle 90 4 5 pole 17 1 10015398 1 Units Coupling insert 4 pole 18 10016247 1 Units Plug insert...

Page 30: ...ing and damaging the spine at least 4 people must move the machine 5 2 Transport inspection NOTE Check the machine to ensure that all components are present and for transport damage immediately upon...

Page 31: ...wer or other assets DANGER Rotating mixing shafts Danger of death due to being pulled into the ma chine and crushed When the motor is running the mixing shaft rotates in the mixing zone Do not reach i...

Page 32: ...ter carrying parts from freezing For storage dry out all water carrying parts 6 1 Delivery condition of the machine The inoCOMB Maxi Power is delivered from the factory on a pallet as a complete machi...

Page 33: ...ng the pump unit rotor stator pressure gauge 1 To do this fold the mixing zone upwards and lock it in place by engaging the fastening lever 1 2 Mount the pump unit and tighten the two nuts with a span...

Page 34: ...7 Connect the internal water hose to the GEKA coupling on the mixing zone 8 Open the water tap to the external water supply 9 Open the ball valve above the GEKA coupling for the cleaning hose 2 until...

Page 35: ...he cool ing fan wheel on the front of the motor The direction of rotation is marked with an arrow on the motor 6 If the direction of rotation does not match switch off the machine with the main switch...

Page 36: ...ure The control cap on the pres sure reducer allows you to readjust the water pressure if necessary 6 12 Material preparation Fill the material hopper with dry material CAUTION Make sure that no bag p...

Page 37: ...d or bursting con veyor hoses Before disconnecting the conveyor hoses make sure that the hoses are depressurised To do so check the pressure indicator on the mortar pressure gauge The pressure in dica...

Page 38: ...short forward and backward movements 3 Move the bag sideways and upwards and then empty the contents into the material hopper 4 Observe the applicable occupational safety regulations e g respiratory...

Page 39: ...luctuations 1 Check the water inlet screen and clean it if it is dirty 2 Check the water pressure at the supply line and regulate it accordingly if necessary 3 Check the pressure reducer and regulate...

Page 40: ...from the mixing zone and clean it 16 Place the mixing tube cleaner 3 in the mixing zone and turn it until it clicks into place Make sure that the coupling 4 of the mixing tube cleaner corresponds to...

Page 41: ...conveyor hoses Risk of injury and risk of property damage due to es caping and or flying material and or bursting con veyor hoses Before disconnecting the conveyor hoses make sure that the hoses are d...

Page 42: ...into for safety and functional reasons 5 After cleaning remove all the covers which were at tached to protect against the water 11 1 Maintenance plan Have the machine inspected at a specialist worksho...

Page 43: ...of operating staff at risk and impair the functionality of the machine Proceed as follows where a fault occurs 1 Cut off the power supply in the event of any faults which pose a direct risk to people...

Page 44: ...ally blocked Check whether any hardened material or foreign bodies are around the mixing coil or in the rotor stator if necessary re move the hardened material or foreign bodies Machine operator Servi...

Page 45: ...sary have the air pressure switch checked and adjust ed correctly If necessary have the defective air pressure switch replaced Service technician qualified electrician Air hose or seal de fective Repl...

Page 46: ...6805 777 DANGER Electrical voltage Danger of death due to electric shock When switched on electrical components can cause uncontrolled movements and lead to serious injury 1 Switch the machine off To...

Page 47: ...s of the EC Directive 2006 42 EC This declaration will become void in the event of any modification made to the machine without our approval Name of the device inoCOMB Maxi Power Machine model Mixing...

Page 48: ...t to deduct the working hours spent at current billing rates and or a percentage of the value of the goods from the credit note and with respect to machine returns we reserve the right to carry out a...

Page 49: ...X1 7 5kW K2 A1 A2 XPE Ein Marcia Start S3 2 S3 13 14 Aus Arresto Stop S3 1 S3 21 22 F2 1 53 1 54 F3 1 53 1 54 KT1 B1 A2 Wasserpumpe Pompa d acqua Water Pump 0 37KW 1 1A I I I 3 5 2 4 6 K3 1 2 3 4 5 6...

Page 50: ...ustomer Consultant Date Number Item no Item name Our General Terms of Business Delivery and Payment apply The customer has been made aware of these terms and agrees to the application of the same All...

Page 51: ...46 E EC declaration of conformity 47 F Faults causes and solutions 43 Functionality 10 G General Terms of Business 48 I Installation 31 Installing the mixing coil 33 Installing the star feeder 33 Ins...

Page 52: ...sales partner English language 52 INOTEC GmbH Headquarter Daimlerstra e 9 11 79761 Waldshut Tiengen Germany Phone 49 7741 6805 675 Fax 49 7741 6805 665 E Mail j tetling inotec gmbh com Wherever you ar...

Page 53: ...ct range Delivery pumps Mixing pumps Mixers Delivery systems OWC technology Silo technology Airless devices Cutters Grinders One handed guns Accessories spare parts Waste water systems Tillage Power t...

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InoTec inoCOMB Maxi Power, Original Operating Manual

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