Engine Electrical System 80 Starting System
Replacement
1. Disconnect the starter motor cable(A) from the B
terminal of the solenoid and the connector
(B)from the S terminal.
2. Remove the starter by loosening the starter
mounting bolts(A).
3. Installation is in the reverse order of remove
Amature
1. Remove the starter.
2. Disassemble the starter as shown at the beginning of
this procedure.
3. Inspect the armature for wear or damage from
contact with the permanent magnet. If there is wear
or damage, replace the armature.
4. Check the commutator(A) surface. If the surface is
dirty or burnt, resurface with emery cloth or a lathe
within the following specifications, or recondition with
#500 or #600 sandpaper(B).
5. Check the commutator diameter. If the diameter is
below the service limit, replace the armature.
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Standard (New) : 30.0 mm (1.1811 in)
Service limit : 29.2 mm (1.1496 in)
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6. Measure the commutator(A) runout.
• If the commutator runout is within the service
limit, check the commutator for carbon dust or
brass chips between the segments.
Summary of Contents for S220P
Page 3: ...Engine Mechanical System 2 General Information General Information Specifications ...
Page 4: ...Engine Mechanical System 3 General Information Specifications ...
Page 5: ...Engine Mechanical System 4 General Information Specifications ...
Page 10: ...Engine Mechanical System 9 Cooling System Special Service Tools ...
Page 11: ...Engine Mechanical System 10 Cooling System Special Service Tools ...
Page 18: ...Engine Mechanical System 17 Cooling System ...
Page 19: ...Engine Mechanical System 18 Cooling System Thermostat ...
Page 55: ...Engine Mechanical System 54 Lubrication System ...
Page 73: ...Engine Electrical System 72 General Information Troubleshooting Charging system ...
Page 74: ...Engine Electrical System 73 General Information Starting system Special service tools ...
Page 75: ...Engine Electrical System 74 Charging System Charging system Alternator ...
Page 80: ...Engine Electrical System 79 Starting System Components ...
Page 91: ...Fuel System 90 General Information Special Service Tools ...
Page 112: ...Fuel System 111 Diesel Control System EOI Engine Operating Indicator System Circuit Diagram 1 ...
Page 117: ...Fuel System 116 Diesel Control System Specification Circuit Diagram ...