Hyundai Seasall S220P, Workshop Manual, Page: 119 / 150

Fuel System 118 Diesel Control System
✍
NOTICE
[DISCONNECTION-INJECTOR RETURN LINE]
1. Pull the plug bush upward with the plug grip pressed.
2. Seize the return line on both sides of the plug, and
then disconnect the plug upward from the injector
nipple
[CONNECTION-INJECTOR RETURN LINE]
1. With the plug bush fully raised, vertically install the
plug to the injector nipple until "Click" sound generates.
2. Press the plug bush downward until "Click" sound
generates .
4. Disconnect the high pressure fuel pipe (A).
5. Remove the injector pad (B).
6. Unscrew the injector clamp bolt (A), and then remove
the injector.
✍
NOTICE
If the injector adheres to the cylinder head, use the
Special Service Tool (SST No.: 00200-0T014).
Installation
1. Installation is reverse of removal.
✍
NOTICE
1. When installing the high pressure fuel pipe, apply the
specified tightening torques with the special service tool
[SST No.: 00200-0T015].
2. When installing the high pressure fuel pipe
connecting the common rail and injector, follow the
below procedure.
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- Injector clamp installation bolt: 24.5 ~ 26.5 N·m (2.5 ~
2.7 kgf·m, 18.1 ~ 19.5 lbf·ft)
- High pressure fuel pipe installation nut: 24.5 ~ 28.4
N·m (2.5 ~ 2.9 kgf·m, 18.1 ~ 21.0 lbf·ft)
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◉
CAUTION
1. Remove the injector (Refer to "REMOVAL"
procedure).
2. Install the injector (Refer to "INSTALLATION"
procedure).
3. Perform "Injector Specific Data Input" procedure
(Refer to "INJECTOR SPECIFIC DATA INPUT"
procedure).