
Engine Mechanical System
47
Cylinder block
4. Inspect the piston ring side clearance. Using a
feeler gauge, measure the clearance between new
piston ring and the wall of ring groove.
Piston ring side clearance
No.1: 0.102 ~ 0.146mm (0.0040 ~ 0.0057in.)
No.2: 0.08 ~ 0.12mm (0.0031 ~ 0.0047in.)
Oil ring: 0.03 ~ 0.07mm (0.0012 ~ 0.0028in.)
If the clearance is out of the specification above
replace the piston.
5. Inspect the piston ring end gap. To measure the
piston ring end gap, insert a piston ring into the
cylinder bore. Position the ring at right angles to the
cylinder wall by gently pressing it down with a piston.
Measure the gap with a feeler gauge. If the gap
exceeds the service limit, replace the piston rings. If
the gap is too large, recheck the Cylinder bore inner
diameter. If the bore is over the service limit, the
cylinder block must be re boring
Piston ring end gap
No.1: 0.20 ~ 0.35mm (0.0079 ~ 0.0138in.)
No.2: 0.40 ~ 0.60mm (0.0157 ~ 0.0236in.)
Oil ring: 0.25 ~ 0.50mm (0.0098 ~ 0.0197in.)
Piston Pins
Measure the outer diameter of piston pin.
Piston pin diameter:
30.994 ~ 31.000mm (1.2202 ~ 1.2205in)
Measure the piston pin-to-piston clearance.
Piston pin-to-piston clearance:
0.014 ~ 0.027mm (0.0006 ~ 0.0011in)
Summary of Contents for S220P
Page 3: ...Engine Mechanical System 2 General Information General Information Specifications ...
Page 4: ...Engine Mechanical System 3 General Information Specifications ...
Page 5: ...Engine Mechanical System 4 General Information Specifications ...
Page 10: ...Engine Mechanical System 9 Cooling System Special Service Tools ...
Page 11: ...Engine Mechanical System 10 Cooling System Special Service Tools ...
Page 18: ...Engine Mechanical System 17 Cooling System ...
Page 19: ...Engine Mechanical System 18 Cooling System Thermostat ...
Page 55: ...Engine Mechanical System 54 Lubrication System ...
Page 73: ...Engine Electrical System 72 General Information Troubleshooting Charging system ...
Page 74: ...Engine Electrical System 73 General Information Starting system Special service tools ...
Page 75: ...Engine Electrical System 74 Charging System Charging system Alternator ...
Page 80: ...Engine Electrical System 79 Starting System Components ...
Page 91: ...Fuel System 90 General Information Special Service Tools ...
Page 112: ...Fuel System 111 Diesel Control System EOI Engine Operating Indicator System Circuit Diagram 1 ...
Page 117: ...Fuel System 116 Diesel Control System Specification Circuit Diagram ...