Engine Mechanical System
40
Cylinder block
Inspection
Connecting Rod
1. Check the connecting rod bearing oil clearance.
1) Check the marks on the connecting rod and rod cap
for accurate reassembling.
2) Loosen the two connecting rod cap bolts.
3) Remove the connecting rod cap and the lower
bearing.
4) Clean up the crankshaft pin journal and its
5) Put on the plastic gauge along the axis direction of
the crankshaft.
6) Reassemble the lower bearings and the connecting
rod caps and tighten the bolts with the specified torque
below.
Tightening Torque:
27.5 ~ 31.4Nm (2.8 ~ 3.2kgf.m, 20.3 ~ 23.1lb-ft) +
88
˚~92˚
✍
NOTICE
• Do not rotate the crankshaft.
• Do not reuse the connecting rod cap bolts.
7) Remove the connecting rod cap again.
8) Measure the plastic gauge at its widest point.
9) If the measurement from the plastic gauge is out of
the specification, change the bearings with new ones of
the same identification color. Recheck the oil clearance.
◉
CAUTION
Do not file, shim, or scrape the bearings or the caps to
adjust the clearance.
Standard oil clearance:
Summary of Contents for S220P
Page 3: ...Engine Mechanical System 2 General Information General Information Specifications ...
Page 4: ...Engine Mechanical System 3 General Information Specifications ...
Page 5: ...Engine Mechanical System 4 General Information Specifications ...
Page 10: ...Engine Mechanical System 9 Cooling System Special Service Tools ...
Page 11: ...Engine Mechanical System 10 Cooling System Special Service Tools ...
Page 18: ...Engine Mechanical System 17 Cooling System ...
Page 19: ...Engine Mechanical System 18 Cooling System Thermostat ...
Page 55: ...Engine Mechanical System 54 Lubrication System ...
Page 73: ...Engine Electrical System 72 General Information Troubleshooting Charging system ...
Page 74: ...Engine Electrical System 73 General Information Starting system Special service tools ...
Page 75: ...Engine Electrical System 74 Charging System Charging system Alternator ...
Page 80: ...Engine Electrical System 79 Starting System Components ...
Page 91: ...Fuel System 90 General Information Special Service Tools ...
Page 112: ...Fuel System 111 Diesel Control System EOI Engine Operating Indicator System Circuit Diagram 1 ...
Page 117: ...Fuel System 116 Diesel Control System Specification Circuit Diagram ...