Engine Mechanical System
51
Cylinder block
1) Remove the connecting rod caps, and slip short
sections of rubber hose over the threaded ends of the
connecting rod bolts.
2) Install a ring compressor, check that the rings are
securely in place, position the piston in the cylinder,
and tap it in using the wooden handle (A) of a
hammer.
3) Stop pushing after the rings go into the cylinder,
and check the connecting rod-to-crank journal
alignment before pushing the piston into place again.
Be careful for the oil jets not to be damaged by the
connecting rods in this step.
4) Apply engine oil to the bolt threads. Install the rod
caps with bearings, and tighten the bolts
Tightening Torque:
27.5 ~ 31.4Nm (2.8 ~ 3.2kgf.m, 20.3 ~ 23.1lb-ft) +
88°~92°
✍
NOTICE
• Maintain downward force on the ring compressor to
prevent the rings from expending before entering the
cylinder bore.
• Installing order: No.1 and No.4 cylinders
→
No.3
and No.6 cylinders
→ No.2 and No.5
cylinders
• When installing the pistons in the order above and
having a difficulty in pushing some pistons, rotating
the crankshaft may make the installation easier.
Summary of Contents for S220P
Page 3: ...Engine Mechanical System 2 General Information General Information Specifications ...
Page 4: ...Engine Mechanical System 3 General Information Specifications ...
Page 5: ...Engine Mechanical System 4 General Information Specifications ...
Page 10: ...Engine Mechanical System 9 Cooling System Special Service Tools ...
Page 11: ...Engine Mechanical System 10 Cooling System Special Service Tools ...
Page 18: ...Engine Mechanical System 17 Cooling System ...
Page 19: ...Engine Mechanical System 18 Cooling System Thermostat ...
Page 55: ...Engine Mechanical System 54 Lubrication System ...
Page 73: ...Engine Electrical System 72 General Information Troubleshooting Charging system ...
Page 74: ...Engine Electrical System 73 General Information Starting system Special service tools ...
Page 75: ...Engine Electrical System 74 Charging System Charging system Alternator ...
Page 80: ...Engine Electrical System 79 Starting System Components ...
Page 91: ...Fuel System 90 General Information Special Service Tools ...
Page 112: ...Fuel System 111 Diesel Control System EOI Engine Operating Indicator System Circuit Diagram 1 ...
Page 117: ...Fuel System 116 Diesel Control System Specification Circuit Diagram ...