Engine Mechanical System
48
Cylinder block
3. Check the difference between the piston pin outer
diameter and the connecting rod small end inner
diameter.
Piston pin-to-connecting rod interference:
0.020 ~ 0.037mm (0.0008 ~ 0.014in)
Installation
✍
NOTICE
• Thoroughly clean all parts to assemble.
• Before installing the parts, apply fresh engine oil to
all sliding and rotating surfaces.
• Replace all gaskets, O-rings and oil seals with new
parts.
Install the oil jet(A).
Tightening Torque:
29.4 ~ 34.3Nm (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)
Install the crankshaft main bearings(A).
✍
NOTICE
The upper bearings have the oil grooves of the oil
holes; The lower ones do not.
1) Aligning the bearing claw with the groove of the
cylinder block, push in the four upper bearings (A).
Apply oil on the bearings at this moment.
3. Place the crankshaft(A) on the cylinder block.
4. Aligning the bearing claw with the groove of the
bedplate, push in the four lower bearings (A). Apply
oil on the bearings at this moment.
5. Place the bed plate on the cylinder block.
✍
NOTICE
• Standard liquid gasket: LOCTITE 5902
• Check that the mating surfaces are clean and dry
before applying liquid gasket.
• Apply liquid gasket in a 3mm wide bead without
stopping.
• Assemble the bedplate in fifteen minutes after
applying liquid gasket.
• After assembly, wipe out flowed-off sealant to front
face and rear crankshaft oil seal housing.
Summary of Contents for S220P
Page 3: ...Engine Mechanical System 2 General Information General Information Specifications ...
Page 4: ...Engine Mechanical System 3 General Information Specifications ...
Page 5: ...Engine Mechanical System 4 General Information Specifications ...
Page 10: ...Engine Mechanical System 9 Cooling System Special Service Tools ...
Page 11: ...Engine Mechanical System 10 Cooling System Special Service Tools ...
Page 18: ...Engine Mechanical System 17 Cooling System ...
Page 19: ...Engine Mechanical System 18 Cooling System Thermostat ...
Page 55: ...Engine Mechanical System 54 Lubrication System ...
Page 73: ...Engine Electrical System 72 General Information Troubleshooting Charging system ...
Page 74: ...Engine Electrical System 73 General Information Starting system Special service tools ...
Page 75: ...Engine Electrical System 74 Charging System Charging system Alternator ...
Page 80: ...Engine Electrical System 79 Starting System Components ...
Page 91: ...Fuel System 90 General Information Special Service Tools ...
Page 112: ...Fuel System 111 Diesel Control System EOI Engine Operating Indicator System Circuit Diagram 1 ...
Page 117: ...Fuel System 116 Diesel Control System Specification Circuit Diagram ...