C.6
Part. N. 8000 A4640 (04-2005)
INCONVENIENTI E RIMEDI
TROUBLES AND REMEDIES
INCONVENIENTES ET REMEDES
STOERUNGEN UND BEHEBUNGEN
INCONVENIENTES Y REMEDIOS
BOZZA-DRAFT
ENGINE
Trouble
Cause
Remedy
Engine don’t start or starts
Inadequate compression
with difficulty
1. Piston seizure
Replace
2. Con-rod small or big end seized
Replace
3. Piston rings worn
Replace
4. Cylinder worn
Replace
5. Low torque cylinder head nuts
Tighten
6. Head gasket blowing
Replace
7. Spark plug loose
Tighten
8. Incorrect valve play
Adjust
9. Valve springs weak or seized
Replace
10. Valves seized
Replace
11. Incorrect decompressor adjustment
Adjust
No or weak spark
1. Spark plug faulty
Replace
2. Spark plug dirty or wet
Clean or dry
3. Spark plug gap too large
Adjust
4. Ignition coil faulty
Replace
5. H.T. leads damaged or short circuiting
Check
6. Electronic device faulty
Replace
7. R.H. switch faulty
Replace
Fuel not reaching carburettor
1. Fuel tank cap breather blocked
Clean
2. Fuel cock blocked
Clean
3. Fuel feed hose blocked
Clean
4. Carburettor fuel filter dirty
Clean
5. Worn out float valve or worn out floats
Replace
6. Rocker blocking float valve
Free
Carburettor flooding
1. High fuel level in float bowls
Adjust
2. Worn out float valve or worn out floats in open position
Replace or free
Worn out clutch switch on the handlebar
Clutch switch cable connected incorrectly
Connect correctly or replace
or short circuit
Engine cuts out easily
1. Spark plug dirty
Clean
2. Electronic control unit faulty
Replace
3. Carburettor jets blocked
Clean
4. Idling low
Adjust
Engine noisy
Piston noise
1. Excessive play between cylinder liner and piston
Replace
2. Piston rings or piston rings seats worn
Replace
3. Excessive carbon layers inside the combustion chamber,
or on the piston top
Clean
4. Worn rocker arm
Replace
5. Excessive valve play
Adjust
6. Valve springs weak or seized
Replace
7. Cam chain worn
Replace
Crankshaft noise
1. Main bearings worn
Replace
2. High radial and axial play at con-rod big end
Replace
3. Crankshaft gear damaged
Replace
4. Crankshaft nut loose
Tighten