Honda NSS250A Reflex 2001-2007, Manual

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FRAME/BODY PANELS/EXHAUST SYSTEM
3-4
SERVICE INFORMATION
GENERAL
• This section covers removal and installation of the body panels and exhaust system.
• Serious burns may result if the exhaust system is not allowed to cool before components are removed or serviced.
• Always replace the exhaust pipe gasket after removing the exhaust pipe from the engine and always replace the muffler
gasket after removing the muffler from the exhaust pipe.
• When installing the exhaust system, loosely install all of the exhaust pipe fasteners. Always tighten the exhaust joint
first, then tighten the mounting fasteners. If you tighten the mounting fasteners first, the exhaust pipe may not seat
properly.
• Always inspect the exhaust system for leaks after installation.
• Be careful not to damage the tabs, hooks, holes and grooves.
• Route all hoses, cables, harness as shown in the Cable and Harness Routing (page 1-21).
TORQUE VALUES
TROUBLESHOOTING
Excessive exhaust noise
• Broken exhaust system
• Exhaust gas leak
Poor performance
• Deformed exhaust system
• Exhaust gas leak
• Clogged muffler
Exhaust pipe stud bolt 9 N·m (0.9 kgf·m, 6.6 lbf·ft) See page 3-35
Exhaust pipe joint nut 29 N·m (3.0 kgf·m, 21 lbf·ft) See page 3-33
Left inner box lid screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
Left inner rail screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
Left outer box screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
Left outer rail screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
Seat hinge cover screw 1.6 N·m (0.2 kgf·m, 1.2 lbf·ft)
Seat hinge nut 10 N·m (1.0 kgf·m, 7 lbf·ft)
Damper stay bolt 10 N·m (1.0 kgf·m, 7 lbf·ft)
Tail cap cover stay bolt/washer 10 N·m (1.0 kgf·m, 7 lbf·ft)
Tail cap cover socket bolt 9.3 N·m (0.9 kgf·m, 6.9 lbf·ft)
Parking brake lever nut 30 N·m (3.1 kgf·m, 22 lbf·ft) U-nut
Front fender socket bolt 12 N·m (1.2 kgf·m, 9 lbf·ft)
Muffler band bolt 22 N·m (2.2 kgf·m, 16 lbf·ft) See page 3-33
Muffler protector bolt 5.2 N·m (0.5 kgf·m, 3.8 lbf·ft)
Muffler mounting bolt 49 N·m (5.0 kgf·m, 36 lbf·ft) See page 3-33
Luggage upper box screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
Reflector nut 1.5 N·m (0.2 kgf·m, 1.1 lbf·ft) U-nut
Right inner box lid screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
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