Honda NSS250A Reflex 2001-2007, Manual

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CYLINDER/PISTON
10-6
Measure the piston pin hole I.D.
Measure the piston pin O.D. at three points.
Calculate the piston-to-piston pin clearance.
CONNECTING ROD
Measure the connecting rod small end I.D.
Calculate the connecting rod-to-piston pin clear-
ance.
CYLINDER
Check the cylinder for warpage with a straight edge
and feeler gauge in the directions shown.
Inspect the cylinder bore for wear or damage.
Measure the cylinder I.D. in the X and Y axes at
three levels.
Take the maximum reading to determine the cylin-
der wear.
Calculate the taper and out-of-round at three levels
in the X and Y axes.
Take the maximum reading to determine both mea-
surements.
SERVICE LIMIT: 17.04 mm (0.671 in)
SERVICE LIMIT: 16.96 mm (0.668 in)
SERVICE LIMIT: 0.02 mm (0.001 in)
PISTON
PISTON PIN
SERVICE LIMIT: 17.05 mm (0.671 in)
SERVICE LIMIT: 0.05 mm (0.002 in)
SERVICE LIMIT: 0.05 mm (0.002 in)
SERVICE LIMIT: 68.10 mm (2.681 in)
SERVICE LIMITS:
Taper: 0.05 mm (0.002 in)
Out of round: 0.05 mm (0.002 in)
TOP
MIDDLE
BOTTOM
X
Y
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