CAUTION
•
Do not support the engine using the oil filter.
NOTE
•
Su pport the motorcycle using safety stand or a hoist.
Engine Removal/Installation
•
A floor jack or other adjustable support is required to support and maneuver the engine. The jack height must be
continually adjusted to relieve stress for ease of bolt remova l.
•
Turn the ignition switch OFF and disconnect the battery ground (-) terminal.
•
Note the direction of the engine mounting bolts.
•
Route the wi re ha rnesses and tubes properly ( page 1 -20).
Requisite Service
•
Fuel tan k remova l/installation (page 2-2)
•
Carbu retor removal/insta l lation ( page 5-4)
•
Exhaust system remova l/i nsta l lation ( page 2-4)
Procedure
Removal Order
( 1 ) Alternator 3P connector
(2) Ignition pu lse generator 3P connector
(3) Starter motor cable
(4)
G round cable eyelet
(5) Spark plug cap
(6) Auto fuel valve mounting bolt
(7) Auto fuel va lve
(8) Front air suction pipe joint bolt
(9) Front air suction pipe
( 1 0) Gasket
( 1 1 ) Rea r air suction pipe joint bolt
( 1 2) Rear air suction pi pe
( 1 3) Gasket
( 1 4) No. 4 vacu u m tube
( 1 5) Drive sprocket bolt
( 1 6) Washer
( 1 7 ) Drive sprocket
( 1 8) Brake pedal l i n kage joint pinch bolt/joint
( 1 9) Right foot peg bracket bolt
(20) Right foot peg bracket assem bly
( 2 1 ) Gearshift l i n k joint bolt/joint
(22) Left foot peg bracket bolt
(23) Left foot peg bracket assembly
(24) Front cylinder head mounting bolt/nut/Washer
(25) Collar (f624 x 30 m m )
(26) Front engine mounting bolt/nut
(27) Front engine mounti ng bracket bolt
(28) Front engine mounting bracket
(29) Rea r engine mounti ng bolt/nut
(30) Collar (f62 1 x 29.8 m m)
(31 ) Rear engine mounting bracket bolt/nut
(32) Rea r engine mounting bracket
(33) Engine assem bly
Q'ty
1
1
1
1
4
2
1
1
1
1
1
1/1
2
1
1/1
2
1
2/2/2
2
2
1
2
1
•
Drive sprocket cover removal/instal lation ( page 1 0-2)
•
Radiator removal/i nsta l lation ( page 6-5)
•
Right middle cover stay removal/installation
Remarks
Instal lation is in the reverse order of remova l .
California type on ly.
Align the punch marks.
Align the punch marks.
Tightening procedu re (page 7-4)
Apply clean g rease to the n ut threads and flange surface.
Move the engine assembly out of the frame to right.
CAUTION
•
Carefully align mounting points with the jack to pre-
vent damage to mounting bolt threads, wire harnesses
and cable.
7-3
Summary of Contents for Magna VF750C
Page 1: ...1994 2003 MAGNA VF750C CD HONDA MOTOR CO LTD 1994 ...
Page 2: ......
Page 7: ...MEMO ...
Page 47: ...MEMO ...
Page 65: ...Fuel System Carburetor Removal Installation 5 4 ...
Page 67: ...Fuel System Carburetor Separation 1 5 26 5 6 ...
Page 69: ...Fuel System Carburetor DisassemblyIAssembly 23 1 2 1 5 1 4 0 ring gasket 5 8 ...
Page 71: ...Fuel System Carburetor Combination 27 D D No 1 CARBURETOR 25 0 RING COTIER PIN 5 5 1 0 ...
Page 81: ...Cooling System System Flow Pattern 1 SIPHON TUBE 5 THERMOSTAT 2 RESERVE TANK 3 WATE PUMP 6 2 ...
Page 87: ...MEMO ...
Page 109: ...MEMO ...
Page 113: ...Clutch System Clutch Removal 9 4 3 1 3 1 2 1 0 l a TooL I page 9 9 8 7 ...
Page 115: ...Clutch System Clutch Installation 1 0 0 9 6 ...
Page 121: ...Gearshift Linkage Gearshift Linkage Removal Installation 8 SHIFTER PLATE ASSEMBLY 1 1 0 4 ...
Page 123: ...MEMO ...
Page 125: ...Crankshaft Piston Transmission Crankcase Separation 6 5 1 1 2 ...
Page 131: ...Crankshaft Piston Transmission Transmission Removal Installation 1 1 1 8 ...
Page 143: ...MEMO ...
Page 145: ...Front Wheel Suspension Steering Handlebar Removal Installation 1 c2 3 2 3 1 7 1 1 0 1 5 1 2 2 ...
Page 189: ...MEMO ...
Page 223: ...MEMO ...
Page 227: ...MEMO ...
Page 243: ...Appendix A Part Numbers 23 10 Carburetor Assembly ...
Page 283: ...Appendix A Part Numbers 23 50 Speedometer Tachometer ...
Page 297: ...MEMO ...
Page 305: ... 1 ...