'61HN252' by American Honda Motor Co. - Page 434 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 11:22 PM
[2005-2008] [TRX500 FA/FGA]
ELECTRIC STARTER
Install the brushes into the brush holder.
BRUSHES
Install the insulator onto the terminal bolt.
TERMINAL BOLT
BRUSH HOLDER
Install the brush holder assembly into the rear cover
O-RING
by aligning the tab of the holder with the groove in
INSULATOR WASHERS
the rear cover.
Install the following:
new O-ring
insulator washers
washer
Align
nut
NUT
WASHER
Install the armature into the motor case while hold-
The coil may be
ing the armature tightly to keep the magnet of the
Align
damaged if the
REAR COVER
case from pulling the armature against it.
magnet pulls the
SEAL RING
armature against
Install a new seal ring onto the motor case.
the case.
Install the same number of shims in the same loca-
tions as noted during disassembly.
Install the rear cover while pushing the brushes into
the brush holder and aligning the brush holder tab
with the motor case groove (aligning the index
lines).
ARMATURE
SHIMS
Install a new seal ring onto the motor case.
SEAL RING
INSULATED
Install the shims and insulated washer onto the
WASHER
armature shaft.
Apply grease to the dust seal lip and needle bearing
in the front cover.
Install the lock washer onto the front cover and the
front cover onto the motor case.
SHIMS
FRONT COVER
LOCK WASHER
21-10