'61HN252' by American Honda Motor Co. - Page 239 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 10:58 PM
[2005-2008] [TRX500 FA/FGA]
SUB-TRANSMISSION/GEARSHIFT LINKAGE
Align the index lug of the shift drum with the index
INDEX LUG
line on the gearshift spindle.
SHIFT DRUM
INDEX LINE
GEARSHIFT SPINDLE
Remove the following:
SHIFT DRUM
shift drum while lowering the stopper arm with a
screwdriver
STOPPER ARM
bolt and setting plate
GEARSHIFT
STOPPER ARM
BOLT/
gearshift spindle
SPINDLE
WASHER
pivot bolt, stopper arm, washer and spring
SPRING
SETTING PLATE
INSPECTION
Check the shift fork guide pins for abnormal wear or
damage.
Measure the shift fork I.D.
SERVICE LIMIT: 11.04 mm (0.435 in)
Measure the shift fork claw thickness.
SERVICE LIMIT: 4.5 mm (0.18 in)
12-9