'61HN252' by American Honda Motor Co. - Page 331 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 11:10 PM
[2005-2008] [TRX500 FA/FGA]
BRAKE SYSTEM
Install the brake hose between the stoppers with the
SEALING WASHERS
new sealing washers.
Install and tighten the brake hose oil bolt to the
specified torque.
TORQUE: 34 N·m (3.5 kgf·m, 25 lbf·ft)
Connect the brake switch connectors.
Fill the fluid reservoir with DOT 4 brake fluid to the
upper level and bleed the brake system
(page 16-6).
SWITCH CONNECTORS
OIL BOLT
BRAKE PAD/DISC
BRAKE PAD REPLACEMENT
· A contaminated brake disc or pad reduces stop-
ping power. Discard contaminated pads and
clean a contaminated disc with a high quality
brake degreasing agent.
· Be careful that the master cylinder does not over-
flow when the caliper pistons are compressed.
· Brake fluid can cause damage to painted, plastic
or rubber parts.
Always replace the brake pads in pairs to assure
CALIPER
even disc pressure.
Raise the front wheel off the ground by placing a
block or safety stand under the engine.
Remove the front wheel
(page 14-12).
Remove the brake caliper bolt and lift the caliper.
Do not bend the
brake hose
severely.
BOLT
Remove the brake pads.
Install the new pads in the caliper.
BRAKE PADS
16-13