'61HN252' by American Honda Motor Co. - Page 248 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 10:59 PM
[2005-2008] [TRX500 FA/FGA]
SUB-TRANSMISSION/GEARSHIFT LINKAGE
Install the tie-rods into the gearshift arm, linkage
arm and lever assembly.
Adjust the tie-rod length to the specified value.
58.5 ± 0.5 mm
(2.30 ± 0.02 in)
TIE-ROD LENGTH:
Tie-rod A: 58.5
±
0.5 mm (2.30
±
0.02 in)
Tie-rod B: 329.0
±
0.5 mm (12.95
±
0.02 in)
329 ± 0.5 mm
(12.95 ± 0.02 in)
TIE-ROD A
Temporarily tighten the lock nuts.
TIE-ROD B
Install the gearshift lever assembly onto the frame
SCREW
REVERSE SWITCH
and tighten the two bolts.
Install the shift lever boot.
Install the reverse switch onto the base bracket and
tighten the screw.
BOOT
GEARSHIFT
LEVER
ASSEMBLY
BOLTS
Put the gearshift lever in the neutral position.
Install the gearshift arm onto the gearshift spindle
GEARSHIFT ARM
by aligning the groove in the arm with the wide
tooth on the spindle.
Install and tighten the pinch bolt.
GEARSHIFT
SPINDLE
Align
BOLT
Coat a new O-rings with grease and install them
WASHER
onto the pivot bolt.
Apply grease to the pivot bolt groove and install the
O-RINGS
washer, linkage arm and pivot bolt.
Tighten the pivot bolt.
TORQUE: 27 N·m (2.8 kgf·m, 20 lbf·ft)
PIVOT BOLT
LINKAGE ARM
12-18