'61HN252' by American Honda Motor Co. - Page 241 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 10:58 PM
[2005-2008] [TRX500 FA/FGA]
SUB-TRANSMISSION/GEARSHIFT LINKAGE
INSTALLATION
Apply locking agent to the stopper arm pivot bolt
RETURN SPRING
threads.
PIVOT BOLT
Install the return spring as shown.
Install the washer, stopper arm and pivot bolt, and
tighten the bolt.
TORQUE: 12 N·m (1.2 kgf·m, 9 lbf·ft)
WASHER
STOPPER ARM
Insert the gearshift spindle into the crankcase.
GEARSHIFT SPINDLE
Install the setting plate and tighten the bolt.
SETTING PLATE
BOLT
Apply oil to the shift drum guide grooves.
SHIFT DRUM
INDEX LUG
Lower the stopper arm and installing the shift drum
by aligning the index lug of the shift drum with the
index line on the gearshift spindle.
INDEX LINE
Turn the shift drum clockwise and set it in neutral
MARK
SHIFT FORKS
position so that its groove position is lengthwise as
shown.
Install the shift forks into the gear shifter grooves
and shift drum guide grooves with the marks facing
out.
Coat the shift fork shaft with oil and insert it into the
GROOVE
shift forks and crankcase.
SHIFT FORK SHAFT
12-11