'61HN252' by American Honda Motor Co. - Page 520 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 11:31 PM
[2005-2008] [TRX500 FA/FGA]
HONDAMATIC
REPLACEMENT
Remove the left engine side cover
(page 10-5).
ANGLE SENSOR
BOLTS
Clean around the sensor base with compressed air
before removing the angle sensor.
Disconnect the sensor 3P connector.
Remove the two bolts, washers and angle sensor
from the crankcase.
3P CONNECTOR
Install a new O-ring onto a new angle sensor.
SHAFT
O-RING
Clean the sensor shaft, sensor joint and crankcase
Never allow foreign
base cavity, and be sure that no foreign material is
materials (dust,
allowed.
water, oil etc.) to
get into the
Align the tabs of the sensor with the flat of the sen-
clearance between
sor joint and set the angle sensor onto the crank-
the sensor shaft
case in the position as shown.
and sensor joint.
JOINT
SENSOR PRELOAD
Turn the sensor clockwise to align the bolt holes in
ANGLE SENSOR
the sensor bracket with the bolt holes in crankcase.
Apply locking agent to the threads of the sensor
ANGLE SENSOR
BOLTS
bolts.
Install the washers and bolts, then tighten them.
TORQUE: 6 N·m (0.6 kgf·m, 4.3 lbf·ft)
Connect the sensor 3P (Black) connector.
Perform the initial setting procedure if the angle
sensor is replaced
(page 24-6).
Install the removed parts in the reverse order of
removal.
3P (BLACK) CONNECTOR
24-42