'61HN252' by American Honda Motor Co. - Page 221 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 10:55 PM
[2005-2008] [TRX500 FA/FGA]
ALTERNATOR/STARTER CLUTCH
Apply grease to the drive pulley shaft.
Set the starter rope into the pulley cutout and install
DRIVE PULLEY
CUTOUT
the pulley while hooking the spring inner end onto
the pulley hook.
Hook
Preload the starter spring by turning the pulley 2-1/2
turns counterclockwise.
Route the starter rope end through the starter hous-
SQUARE KNOT
ing and grip holes while the pulley remains held in
place.
Tie the starter rope end in a square knot.
GRIP
Install the ratchet return spring onto the drive pul-
RATCHET
ley, inserting the end into the hole in the pulley.
GROOVE
Apply grease to the starter ratchet pivot pin on the
drive pulley.
Install the starter ratchet onto the pivot pin while
hooking the spring end onto the ratchet groove.
SPRING ENDS
11-7
