'61HN252' by American Honda Motor Co. - Page 23 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 10:26 PM
[2005-2008] [TRX500 FA/FGA]
GENERAL INFORMATION
FRONT WHEEL/SUSPENSION/STEERING
THREAD
TORQUE
ITEM
Q'TY
DIA. (mm)
N·m (kgf·m, lbf·ft)
REMARKS
Handlebar lower holder nut
2
10
39 (4.0, 29)
NOTE 5
Front wheel nut
8
10
64 (6.5, 47)
Front wheel hub nut
2
16
78 (8.0, 58)
NOTE 6
Shock absorber mounting nut
4
10
44 (4.5, 33)
NOTE 5
Upper arm pivot nut
2
10
44 (4.5, 33)
NOTE 5
Lower arm pivot nut
4
10
44 (4.5, 33)
NOTE 5
Upper and lower arm ball joint nut
4
12
54 (5.5, 40)
NOTE 6
Brake hose clamp bolt
4
6
12 (1.2, 9)
Tie-rod ball joint nut
4
12
54 (5.5, 40)
NOTE 5
Assist headlight case mounting nut
2
8
25 (2.6, 19)
Steering shaft end nut
1
14
108 (11.0, 80)
NOTE 5
Steering shaft holder bolt
2
8
32 (3.3, 24)
REAR WHEEL/SUSPENSION
ITEM
THREAD
TORQUE
Q'TY
DIA. (mm)
N·m (kgf·m, lbf·ft)
REMARKS
Rear wheel nut
8
10
64 (6.5, 47)
Shock absorber mounting flange nut
2
10
34 (3.5, 25)
(Upper)
Shock absorber mounting flange bolt
2
10
44 (4.5, 33)
(Lower)
Swingarm pivot bolt (left)
1
30
112 (11.4, 82)
Swingarm pivot bolt (right)
`05'06
1
30
10 (1.0, 7)
After `06
1
30
3.9 (0.4, 0.9)
Swingarm right pivot lock nut
1
30
112 (11.4, 82)
BRAKE SYSTEM
THREAD
TORQUE
ITEM
Q'TY
DIA. (mm)
N·m (kgf·m, lbf·ft)
REMARKS
Brake hose oil bolt
3
10
34 (3.5, 25)
Wheel cylinder bleed valve
2
8
5.4 (0.6, 4.0)
Front master cylinder reservoir cap screw
2
4
2 (0.2, 1.4)
Front brake lever pivot bolt
1
6
1.0 (0.1, 0.7)
Front brake lever pivot nut
1
6
5.9 (0.6, 4.4)
Front brake switch screw
1
4
1.2 (0.1, 0.9)
NOTE 1
Front master cylinder holder bolt
2
6
12 (1.2, 9)
Front brake caliper mounting bolt
4
10
44 (4.5, 33)
NOTE 4
Front brake disc mounting bolt
8
8
42 (4.3, 31)
NOTE 4
Front brake caliper slide pin bolt
4
8
23 (2.3, 17)
Splash guard
4
6
11 (1.1, 8)
Rear brake arm pinch bolt
1
8
20 (2.0, 14)
Rear wheel hub nut
2
20
137 (14.0, 101)
NOTE 6
Rear brake panel drain bolt
1
8
12 (1.2, 9)
FRONT DRIVING MECHANISM
THREAD
TORQUE
ITEM
Q'TY
DIA. (mm)
N·m (kgf·m, lbf·ft)
REMARKS
Differential ring gear bolt
8
49 (5.0, 36)
NOTE 7
Differential case cover bolt
2
10
49 (5.0, 36)
NOTE 1
6
8
25 (2.6, 19)
Differential case mounting bolt (10 mm)
1
10
44 (4.5, 33)
Differential case mounting bracket bolt (8 mm)
2
8
22 (2.2, 16)
Differential case mounting nut (10 mm)
1
10
44 (4.5, 33)
NOTE 5
Differential case mounting nut (8 mm)
1
8
22 (2.2, 16)
Final drive clutch assembly mounting bolt
3
8
25 (2.6, 18)
NOTE 4
Front vehicle speed sensor cover bolt
2
6
10 (1.0, 7)
Clutch cover stay bolt
3
6
10 (1.0, 7)
Clutch cover bolt
2
6
7 (0.7, 5.1)
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