'61HN252' by American Honda Motor Co. - Page 377 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 11:15 PM
[2005-2008] [TRX500 FA/FGA]
FRONT DRIVING MECHANISM
Install the final clutch assembly onto the differential.
BOLTS
Install and tighten the new three bolts.
TORQUE: 25 N·m (2.5 kgf·m, 18 lbf·ft)
FINAL CLUTCH ASSEMBLY
DIFFERENTIAL ASSEMBLY
Install the face cam into the differential housing.
Keep dust and dirt
CAM FOLLOWERS
out of the
Install the six cam followers A (rib) and six cam fol-
differential housing.
lowers B (flat) into the specified grooves in the
housing by two and two as shown.
HOUSING
Install the face cam onto the cam followers.
FACE CAM
Measure the depth of the ring gear
(page 17-22)
and
the height of the housing-to-cam
(page 17-23),
and
record them.
Calculate the shim thickness using the equation
below. The correct shim is nearly this dimension.
A = B C 1.6 mm
A: New shim thickness
B: Recorded ring gear depth
C: Recorded face cam height
Select the shim and install it onto the face cam.
SIDE CONE SPRING
Differential shims:
A: 1.3 mm (0.051 in)
E: 1.7 mm (0.067 in)
B: 1.4 mm (0.055 in)
F: 1.8 mm (0.071 in)
C: 1.5 mm (0.059 in)
G: 1.9 mm (0.075 in)
D: 1.6 mm (0.063 in)
Install the cone spring with the concaved side facing
up (ring gear side).
Install the ring gear.
RING GEAR
SHIM
17-29