Holder Tractor C992 Operating Manual Download

Page: 101 / 129

11. Maintenance Procedures

Applying corrosion protector

104

Checking bubble formation in air conditioner

104

Engaging emergency start-up for dual drive system

105

Releasing parking brake (from tension?)

105

Replacing a fuse

106

Disconnecting/connecting battery

108

Summary of Contents for C992

Page 1: ...C992 Holder Tractor Operating Manual...

Page 2: ...e differences between this operating manual and your C992 tractor No legal claims can be derived from any information illustrations and descriptions presented in this manual Mailing address 100 Bay St...

Page 3: ...ns 7 Risk of accident while driving 7 Risk of tractor tipping over 7 Risk of being entangled with moving parts 8 Risk of fire or explosion 8 Risk of electric shock 8 Risk of chemical burns from batter...

Page 4: ...oil 19 9 Checking level of brake fluid 20 10 Checking front lift arm assembly 21 11 Checking trailer coupling 21 12 Checking heating and air conditioning systems 22 13 Checking driver s seat and seat...

Page 5: ...Oriented Procedures 42 Taking proper actions when alarm sounds 43 Parking tractor 44 Fueling 44 Adjusting driver s seat mechanical seat 45 Wearing seat belt 47 Heating driver s seat 47 Heating rear vi...

Page 6: ...slide adjustable block 62 Coupling an attachment 63 Connecting disconnecting hydraulic lines 63 Detaching an attachment 65 To detach an attachment 65 Safety notes for operating hydraulic devices and...

Page 7: ...per 80 External control of front lift 81 Connection line between flow dividers 81 Operating flow divider I 82 Operating flow divider II 83 Operating power hydraulics 84 Operating adjustable accessorie...

Page 8: ...lying corrosion protector 104 Checking bubble formation in air conditioner 104 Engaging emergency start up for dual drive system 105 Releasing parking brake from tension 105 Replacing a fuse 106 Disco...

Page 9: ...Appendix 6 Fluids and lubricants 118 Appendix 7 12 V light bulbs 119 Appendix 8 Spare parts 120 vii...

Page 10: ...Overview This chapter describes the following Overview of C992 manual 2 Conventions used in C992 manual 2 Owner s kit 3 Brif overview of C992 tractor 3 Applications of C992 tractor 4 Registration and...

Page 11: ...r have received read and understood this manual For all inquiries regarding this manual contact Holder Tractors Inc at 1 844 332 3200 or visit our website at www holdertractors com Conventions used in...

Page 12: ...omplete set of the specifications of the C992 tractor is outlined in Tractor Technical Data chapter The following table presents the most frequently referred specifications of the C992 Specification M...

Page 13: ...resulting from impermissible use Using Holder tractors for the purposes other than described in this manual is prohibited Registration and warranty Every Holder tractor purchased from a Holder partner...

Page 14: ...ations 7 Risk of accident while driving 7 Risk of tractor tipping over 7 Risk of being entangled with moving parts 8 Risk of fire or explosion 8 Risk of electric shock 8 Risk of chemical burns from ba...

Page 15: ...can result in serious or fatal injuries In general to avoid any dangers damage to the tractor and voided warranty l Use the tractor and attachments only as intended and specified in their manuals l F...

Page 16: ...he tractor See Risk of tractor tipping over Warning Failure to comply with the following guidelines could result in serious or fatal injuries and damage to the tractor Despite the superb stability cha...

Page 17: ...hing or dangling jewelry l Wear proper headgear for long hair or braids Risk of fire or explosion Danger Failure to comply with the following guidelines could result in serious or fatal injuries and d...

Page 18: ...lize the leaking battery acid with baking soda solution 1 lb soda per 1 gal water l In case of direct contact with skin or eyes immediately rinse the contacted area thoroughly with a saline solution a...

Page 19: ...ive gas mixture To avoid a possible explosion while charging the battery l Do not smoke near a charging battery or light an open fire while charging the battery l Charge the battery only in a well ven...

Page 20: ...poisoned or intoxicated l Do not allow engine to run in enclosed spaces without no proper ventilation or exhaust extraction system Emissions of diesel exhaust contain harmful components Some of them...

Page 21: ...as specified in the corresponding MSDS and dispose of the waste in compliance with the rules and regulations applicable in your area l Dispose machine parts fluids lubricants used filters and other co...

Page 22: ...15 3 Checking cab and rear view mirrors 16 4 Checking lights 16 5 Checking windscreen washer system 18 6 Checking horn and reverse alarm 18 7 Checking pedals and steering 19 8 Checking level of hydrau...

Page 23: ...ith the health and safety rules and regulations applicable in your area Danger Do not run engine in enclosed spaces without proper ventilation or exhaust extraction Failure to comply will result in se...

Page 24: ...res are the same size and type e g agricultural slope all season M S winter soft track terra tire etc 2 Verity that the type and size of the tires are appropriate for the operation Do not exceed the l...

Page 25: ...close properly 4 Ensure that the rear view mirrors allow you to clearly see the road to the rear of the tractor and the working area on both right and left sides of the tractor Adjust the mirrors if...

Page 26: ...ghts are flashing 6 Check the front and rear right signal lights a Return the multifunction lever into its default position then move it outward b Ensure that the signal indicator in the instrument pa...

Page 27: ...t side in the radio console 2 If needed add windscreen washer fluid into the reservoir The volume of the reservoir is approximately 1 3 L 1 3 qt Caution Use appropriate to your region washer fluid to...

Page 28: ...s not excessively loose The steering must feel tight 2 Press the brake pedal and feel its resistance 3 Release the brake pedal and ensure that it comes back automatically to its default position Note...

Page 29: ...ydraulic reservoir cap and place it beside the reservoir Do not lose the cap Caution Do not add too much oil The upper limit of hydraulic oil must be visible through the sight glass Picture correct in...

Page 30: ...the front lift assembly can cause an attachment to tip roll off or fall to the ground creating a hazardous situation which if not avoided will result in serious or fatal injuries and damage to the tra...

Page 31: ...ee sequential positions corresponding to the following position 1 off position 2 low speed position 3 high speed 1 Set the blower fan switch into position 1 to ensure that the blower fan works properl...

Page 32: ...t your position allows you to reach all the controls in the cab and operate the tractor 2 If not adjust your seat For instructions on how to adjust the driver s seat see Adjusting driver s seat proced...

Page 33: ...free of dust dirt mud salt and any other foreign objects If needed clean the bottom of the radiator Caution Any foreign objects such as trash leaves or dirt trapped in the radiator cause radiator over...

Page 34: ...oil 6 Add a small amount of SAE 5W 40 engine oil and check the engine oil level again If it is below the min mark add another small amount of engine oil and then again check the engine oil level If af...

Page 35: ...back Ensure that both caps are secured 6 If you detect any faults or non compliance refer to Troubleshooting chapter Otherwise continue the routine inspection and go to the next routine procedure 18...

Page 36: ...er housing and secure its cover with the three filter housing clamps 6 Reinstall the engine air filter housing and secure it with the strap and hose clamps 7 Verify that the engine air intake stack is...

Page 37: ...re 20 Greasing joints and shafts This routine procedure provides instructions on how to grease joints and shafts to prevent their premature wear Before greasing joints and shafts Danger Failure to com...

Page 38: ...above 1500 rpm l Do not engage diff lock above 1200 rpm l Air filter horn will sound if air filter requires maintenance Check filter and clean or replace l Idle unit down before shutting down Failure...

Page 39: ...Chapter 4 Tractor Description...

Page 40: ...Chapter 5 Tractor Technical Data...

Page 41: ...nt Prevention chapter can operate the tractor Before you start your shift you must complete the routine inspection of the tractor to ensure that the tractor is in proper operational condition To inspe...

Page 42: ...eavy loads o driving near ditches ravines excavations embankments o driving on rough soft or slick ground or when visibility is restricted l Use counterweights front or rear end to help keep the tract...

Page 43: ...driving programs and directions If you press the inch pedal all the way down the tractor will abruptly come to a complete stop Caution Use the inch pedal as prescribed to maintain control over the tra...

Page 44: ...5 Fine speed adjustment dial is set to 0 6 Parking brake is engaged To drive the hydrostatic tractor Warning Start the engine only from the driver s seat with cab doors closed Failure to comply could...

Page 45: ...to do See the table below for the details Drive program Symbol Designated function Recommended application 0 STOP setting ground speed to 0 stationary use 1 driving with the maximum ground speed in h...

Page 46: ...riate ground speed 6 If drive program 3 or 4 is selected a If needed engage the PTO Follow Engaging PTO procedure b Turn the hand throttle counter clockwise to increase engine speed to at least 1500 r...

Page 47: ...start the engine Caution Traveling with the parking brake engaged will overheat brake components causing premature wear of what and may lead to overheating seals causing gear oil leaks If you attempt...

Page 48: ...differential lock must not be held on for a prolonged period of time l Do not attempt to use the differential lock when you have wheel spin l For cornering you must switch off the differential lock To...

Page 49: ...with two axle overrun brake l Tractor with two axle trailer braked followed by trailer with two axle overrun brake l The total length of the combination may not exceed 18 m Warning Risk of accident du...

Page 50: ...witching between high and low gear to avoid damage to the tractor To drive with a trailer 1 Set the high low cable to position L for low gear Note The maximum traction is available in low gear 2 Drive...

Page 51: ...e tractor to ensure that the tractor is in proper operational condition To inspect the tractor see Routine Inspection before Every Shift chapter This chapter contains the following task oriented proce...

Page 52: ...ter See Checking engine air intake procedure If a new engine air filter is not available clean the clogged engine air filter reinstall it and replace it as soon as possible To take proper actions if t...

Page 53: ...rm will sound Parking tractor This procedure provides instructions on how to park the tractor To park the tractor 1 Stop the tractor on level ground with no inclination Caution The tractor may roll aw...

Page 54: ...section In case of temperatures below 0 C 32 F use diesel additives 5 Through the fuel tank fill tube add enough diesel fuel to replenish the fuel tank without overflowing it 6 Reinstall the cap on th...

Page 55: ...l suspension 1 Unlock the horizontal suspension lever To adjust the horizontal position of the driver s seat 1 Pull up the horizontal position adjustment bar and move the seat to the preferred horizon...

Page 56: ...ust the seat belt 3 Insert the seat belt latch into the buckle and push it down to fasten When the seat belt latch locks into the buckle you will hear an audible click sound 4 Ensure that the belt fit...

Page 57: ...t the engine is running 2 Turn on the windscreen heater switch The windscreen heater switch illuminates 3 Once the windscreen is clear turn off the windscreen heater switch Heating ventilating air con...

Page 58: ...erature with the AC dial Note If you have not used the air conditioner for more than 30 days run it for at least two minutes to ensure that the AC system is working Preheating engine oil This procedur...

Page 59: ...uld result in serious or fatal injuries and damage to the tractor and environment Caution l Do not tow the tractor for long distances It may damage hydrostatic drive system l Do not tow the tractor wi...

Page 60: ...nstructions on how to transport the C992 tractor onto a flatbed trailer or tractor trailer when it is unsafe to tow the C992 tractor Danger Risk of tractor falling down or tipping over Transporting an...

Page 61: ...ectric device to the tractor accessory socket To connect a device to the 12 V accessory socket 1 Remove the cap from the 12 V accessory socket 2 Ensure that the device to be connected is 15 A at most...

Page 62: ...the operators who are aware of the safety guidelines defined in Safety and Accident Prevention chapter can operate the tractor Before you start your shift you must complete the routine inspection of t...

Page 63: ...e is engaged 3 Engine is off 4 For enhanced protection secure the tractor with wedges if wedges are available To install a PTO shaft 1 Hold the PTO shaft in your hands with its collar end facing the P...

Page 64: ...50 rpm how Warning Engaging PTO at engine speed higher than 950 rpm creates a tremendous shock load on a PTO shaft This improper use of PTO will cause massive damage to the tractor and void your warra...

Page 65: ...the top of the hand throttle to quickly release it and bring the engine rpm below 950 set the engine into the idle state Note You can also bring the engine rpm down by turning the hand throttle clockw...

Page 66: ...available 4 Ensure that the PTO is disengaged and the engine is off To remove a PTO shaft 1 Remove the ignition key from the ignition Danger Do not leave the cab until a PTO shaft stops rotating comp...

Page 67: ...y injuries and damage to the tractor and equipment while operating the tractor with attachments l Do not allow anyone near the tractor while coupling the tractor with an attachment l Couple an attachm...

Page 68: ...intentional operation If you disregard these guidelines there is a possibility of severe or fatal injuries or damage to the tractor For securing adjust the valve to position B Position A Tipping Posit...

Page 69: ...ravity of a front attachment front weight and the center of the front axle b wheelbase of the tractor c distance between the center of the rear axle and the center of the lower link ball d distance be...

Page 70: ...ont axel load Rear axel load Table 9 1 Front rear weight comparison The minimum weight must be applied to the tractor as an attachment or counterweight The calculated values must be less than or equal...

Page 71: ...adjust the length of the spigots 1 Loosen the lock nuts and pinch bolt at the inside and at the bottom of the lift arm 2 Loosen the screw on the pin and pull it out Remove lynch pin and pull out the b...

Page 72: ...to couple an attachment To couple an attachment 1 Drive the tractor to an attachment 2 Steer the catch hooks under the support pins of the attachment 3 Raise the front or rear lift but only until the...

Page 73: ...c lines Failure to comply with the following could result in serious or fatal injuries and damage to the tractor l Hydraulic plugs fit every hydraulic coupling and can therefore be mixed up When conne...

Page 74: ...e hydraulic couplings 1 and pull off the hoses 2 Protect removed plug coupling from contamination 7 Fold the protective caps of the hydraulic couplings as at position 4 closed 8 Remove the cardan shaf...

Page 75: ...run Because of the variety of attachments and connection possibilities check the functions for proper operation by a test run before use If you disregard these guidelines there is a possibility of se...

Page 76: ...r left plug type coupling X2 no floating position provided 3 button 3 pressed inclination adjustment of front lift Y3 contained in front lift forward tilt to right backward tilt to left side adjustmen...

Page 77: ...ward and hold The lift is proportionally lowered Guide joystick 10 back into the center position lowering stops Lifting Do not press any button pull joystick 10 backward and hold The lift is proportio...

Page 78: ...th attachments or tipping systems When the floating position is switched on a lifted implement falls quickly or slowly to the ground depending on the weight If you disregard these guidelines there is...

Page 79: ...he front lift via the joystick 10 LED in button 12 goes out Note The float position can also be activated via the joystick see page 227 Danger Risk of tractor tipping over The tractor can tip if the i...

Page 80: ...adjustment to the left 1 Push and hold button 22 The front lift swivels to the right 2 Release button 22 The movement stops Floating position of the side adjustment DANGER Risk of accident from impro...

Page 81: ...Push the button 17 on the keypad The LED in the button 17 lights up To float the position with double acting Danger Never stand underneath attachments or tipping systems When the floating position is...

Page 82: ...them accordingly Procedure for deletion 1 Push joystick 10 without any button or select a joystick function 1 4 with which the working speed is to be changed 2 Move the joystick 10 in the correspondi...

Page 83: ...nt falls quickly or slowly to the ground depending on the weight If you disregard these guidelines there is a possibility of severe or fatal injuries 1 Lamp in the switch 27 and LED display singly act...

Page 84: ...lit i e the attachment can swerve due to outer effects 2 Deactivate the float position push button 25 again LED display in button 25 goes out Optional equipment Operating blue hydraulic connections wi...

Page 85: ...raulic connections with joystick 1 Press button 2 and press joystick 10 to the left or right and hold The hydraulic function yellow is proportionally controlled 2 Move joystick 10 back to middle posit...

Page 86: ...rrent pressure of the implement relief The value S P 1 always has to be less than the pressure of the lifted attachment without implement relief 1 Push button 24 on the foil keyboard LED in button 24...

Page 87: ...ted only with additional support put into place When working with attachments always ensure that they are secured to the tipping framework The tipping framework can unintentionally fall down If you di...

Page 88: ...ivate push button 28 on the foil keyboard LED display in button 28 lights up i e the tipping device will lower if lifted 2 Deactivate the floating position by again pressing button 28 the red LED butt...

Page 89: ...oved due to outer influence 2 Deactivate the floating position by again pressing button 28 the red LED button indicator goes out Optional equipment External control of rear lift and tipper External co...

Page 90: ...ng the toggle switch 3 In order to lower the rear lift push the toggle switch 1 down The rear lift is lowered as long as you keep pressing the toggle switch optional equipment External control of fron...

Page 91: ...of the tractor and the attachment This can cause hydraulic lines to burst and injure bystanders If you disregard these guidelines there the left Flow dividers I and II are now again disconnected Optio...

Page 92: ...speed required for the attachment Turn clockwise speed is increased Turn anti clockwise speed is reduced The hydraulic motor in the attachment is supplied by an oil flow of 0 25 l min 6 Briefly press...

Page 93: ...o the desired rotational speed 5 Use the rotary knob 3 to set the working speed required for the attachment Turn clockwise speed is increased Turn anti clockwise speed is reduced 6 The hydraulic motor...

Page 94: ...regard these guidelines there is a possibility of severe or fatal injuries and damage to the attachment or the tractor ADVICE If a new or unknown attachment is operated with the adjustable accessories...

Page 95: ...light in the switch lights up The attachment is supplied with oil 5 To set the oil flow turn the dial switch 5 to the desired output of the attachment at 0 120 l min The number 11 on the ring corresp...

Page 96: ...s 280 bar Attachments must be matched to this ADVICE Avoid unnecessary oil heating by matching the available quantity of oil to the load attachment ADVICE Do not leave the flow divider or the implemen...

Page 97: ...contains procedures corresponding to additional enhanced functions of the tractor which are available as special options if requested by a customer This chapter contains the following procedures Engag...

Page 98: ...o engage the dual drive system when the tractor has been parked for an extended period several hours and the outside temperature is below 0 C 32 F The purpose of the dual drive system is to remove the...

Page 99: ...ble is set to high gear 2 Set the drive program switch to 2 3 Drive the tractor for approximately 10 12 minutes in program 2 4 Bring the tractor to a complete stop 5 Set the drive program switch to 1...

Page 100: ...Prevention chapter can perform maintenance and repair work on the tractor Maintenance staff shall be trained by qualified employees of the manufacturer or its agents Persons with implanted devices suc...

Page 101: ...lying corrosion protector 104 Checking bubble formation in air conditioner 104 Engaging emergency start up for dual drive system 105 Releasing parking brake from tension 105 Replacing a fuse 106 Disco...

Page 102: ...pplicable in your area l Do not perform welding sawing and grinding work on safety critical parts such as the tractor frame axles or trailer coupling l Allow only trained specialists to perform weldin...

Page 103: ...refer to Registration and warranty section and your warranty certificate Jacking up tractor This procedure provides instructions on how to jack up the tractor Danger Risk of tractor falling down or ti...

Page 104: ...over Replacing a wheel is a hazardous procedure and must be executed as outlined Failure to comply can result in serious or fatal injuries and damage to the tractor Before replacing a wheel 1 Ensure...

Page 105: ...to comply can result in serious or fatal injuries and damage to the tractor Before adjusting the track gauge 1 Ensure that the tractor is parked only on level ground 2 Ensure that the parking brake i...

Page 106: ...itch located on the rear side of the instrument panel 4 Using any tool that allows you to reach the toggle switches e g a pencil move the first six toggle switches numbered from 1 to 6 into the positi...

Page 107: ...see an ophthalmologist In case of intensive skin contact with the substances wash them off with soap and water If you disregard these guidelines there is a possibility of severe or fatal injuries Dan...

Page 108: ...ded fill level l Immediately remove leaked lubricants and dispose of them in accordance with local laws and regulations ADVICE Use only Holder approved oils Do not mix with other hydraulic oils Mixing...

Page 109: ...tery for condition and state of charge Follow Checking battery and battery disconnect switch Recharge if necessary 4 Reverse engine preservation a Remove the plugs from the intake and exhaust opening...

Page 110: ...ious or fatal injuries l Avoid spilling diesel fuel l Avoid mixing fluids and lubricants with water l Before exchanging the fuel pre filter ensure that the fuel tank is not empty l When changing the f...

Page 111: ...ed only with additional support Use support rod 3 for bracing and secure it with split securing pin 4 If you disregard these guidelines there is a possibility of minor injuries or damage to the tracto...

Page 112: ...to comply could result in serious or fatal injuries and damage to the tractor 3 Cut off the battery power supply with the battery disconnect switch To replace a low beam or high beam light bulb Dange...

Page 113: ...protector The tractor requires corrosion protection before winter service of every 500 operating hours Holder recommends to use permanent protective wax as corrosion protector This procedure provides...

Page 114: ...ts 1 Press the inch pedal completely down 2 Briefly actuate the starter 3 Pull down the handle for emergency circuit To engage the emergency circuit 4 Start the engine Follow Starting engine procedure...

Page 115: ...ing Risk of electric shock Cut off battery power supply before working on electrical system Failure to comply could result in serious or fatal injuries and damage to the tractor 1 Ensure that the batt...

Page 116: ...irror F15 15 A brake light F16 15 A l flashing headlights l 0 position windscreen wiper l windscreen washer F17 15 A l cigarette lighter l rear cabin work spotlight F18 20 A Deutz shutdown solenoid F1...

Page 117: ...cket A l drive program switch l inductive sensor l reserve movement switch Caution Replace a defective fuse only with the fuse of the same load capacity Failure to comply may damage the tractor 5 Repl...

Page 118: ...3 Install the protective caps on the battery terminals 4 Install the fender cover 5 Set the battery disconnect switch to position on 1 Remove rubber lock on the front of the left fender Position A on...

Page 119: ...Chapter 12 Troubleshooting High coolant temperature 111 Low engine pressure oil 111...

Page 120: ...12 Troubleshooting 111 High coolant temperature Delete this text and replace it with your own content Low engine pressure oil Delete this text and replace it with your own content...

Page 121: ...1 Engine drive unit and fuel system data 113 Appendix 2 Tightening torque 115 Appendix 3 Fill volumes 116 Appendix 4 Tires 116 Appendix 5 Weights loads 117 Appendix 6 Fluids and lubricants 118 Append...

Page 122: ...intake valve 0 3 mm exhaust valve 0 5 mm specific fuel consumption 232 g kWh air filter Mann Hammel dry air filter with acoustic warning system lubrication system pressurized lubrication lubrication...

Page 123: ...10 bar 2610 psi 145 psi start of pumping 2 0 5 according to OT drive pump hydrostat axial piston pump type 11 VG50 EP nominal pressure 300 bar 4350 psi highest pressure 350 bar 5075 psi A4 VG40 EP no...

Page 124: ...indle to transmission case 86 63 axle spindle cover M 10 planetary gear 69 50 slotted nut M 45x1 5 on wheel flange 180 20 15 spherical bearing M 12 86 63 lock bar M 16 210 155 coupling jaw attachment...

Page 125: ...fill 50 55 approximately front hydrostatic transmission gearbox oil what including axles regular 10 9 front hydrostatic transmission gearbox oil including axles first fill 12 7 rear transmission gearb...

Page 126: ...2 32 2 2 32 132028 31x15 50 15 115B 1360 3 2 1 1 16 3 2 46 132029 33x15 50 15 6PR 1375 1 5 1 0 15 1 5 22 153751 440 50 R17 135D 2180 1 8 1 0 15 1 8 26 158482 305 70 R16 124 121R 1600 2 5 2 0 29 4 5 65...

Page 127: ...0 5 DIN EN 590 all year hydrostatic transmission front UTTO special oil Kendall Hyken 052 farm tractor fluid API GL4 SAE 10W 30 all year gearbox rear brake system brake fluid DOT 4 all year air condi...

Page 128: ...tail light 10 W 012028 license plate light 5 W working spotlight 55 W brake light 21 W 012032 reverse movement spotlight 21 W upper front working spotlight H7 55 W rear working spotlight H3 55 W indic...

Page 129: ...64 x 3 014696 2 x hydraulic pressure filter working and driving hydraulics 132897 2 x o ring 63 17 x 2 62 for hydraulic pressure filter 028109 2 x replacement cartridge for power hydraulics return fil...

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Holder Tractor C992, Operating Manual

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Summary of Contents for C992

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