Zetor COMPAX CL Series Operator'S Manual Download

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OPERATOR´S MANUAL

COMPAX CL

1/2020

Tractor is Zetor. Since 1946.

Summary of Contents for COMPAX CL Series

Page 1: ...OPERATOR S MANUAL COMPAX CL 1 2020 35 Tractor is Zetor Since 1946 40...

Page 2: ...erfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new tractor will be...

Page 3: ...2...

Page 4: ...explosions 20 Prevent acid burns 21 Battery disconnect 21 Service tractor safely 21 Work in ventilated area 22 Tractor runaway 22 Safety starter switch 22 Emergency exits 22 Safety precautions when u...

Page 5: ...djustment 60 Stabilizer Bars 61 Lower Links 61 Towing Equipment 62 Connection and disconnection of implements 62 Maximum permissible hitch load 62 Technically permissible towing weight 62 Lower Hitch...

Page 6: ...and Maintenance 78 Wheel Tread Setting 79 Greasing the Tractor 79 Electric System Check 80 Battery Check and Charging 80 Battery Charging 80 Start with the Other Vehicle 80 Battery Disconnector 81 Re...

Page 7: ...Air Conditioning System Charge 94 Fault Diagnostics 95 Troubleshooting 95 Check of the air conditioning with a pressure gauge 96 Gauge pressure conversion 96 Troubleshooting 97 Engine Troubleshooting...

Page 8: ...out in a separate document After Sales Service The objective of ZETOR TRACTORS a s company is complete customer satisfaction with the purchased product Any problems with your machine will be solved by...

Page 9: ...NOTES 8...

Page 10: ...s manual Read this Manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your Tractor do not hesitate to contact your Authorized ZETOR de...

Page 11: ...NOTES 10...

Page 12: ...ey have original spare parts in stock and have full service support from the machine manufacturer In this manual the use of the terms LEFT RIGHT FRONT and REAR must be unified to avoid any confusion w...

Page 13: ...hydraulic clutch assembly The transmission has twelve synchronized forward and twelve synchronized reverse gears with the Fast Slow selector lever Brakes Zetor tractors are equipped with disc brakes...

Page 14: ...e top part of the ROPS and be very careful when driving with the ROPS lowered Do not use the seat belt with the ROPS lowered and remember that the folding mechanism is intended for special use only an...

Page 15: ...arning Never attach chains or ropes to the ROPS for towing it will cause the tractor to roll over Always use the points specified on the tractor for towing Be careful when driving through open doors o...

Page 16: ...ed in its position NOTE Do not use solvents to clean the seat Use warm water with detergent Warning Do not place your hand between the seat and the guide rail when adjusting the seat You may be injure...

Page 17: ...nd the seat is firmly fixed after adjustment Seat Suspension Adjustment The seat cushion can be adjusted according to the driver s weight Turning the cushion adjustment knob counterclockwise towards 5...

Page 18: ...ions Introduction to safety instructions Protection children Carefully read all safety instructions given in this manual for your safety Tempering with any of the safety devices can cause serious inju...

Page 19: ...r The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS Failure to do so will reduce or eliminate protection for the operator in the event of a roll ov...

Page 20: ...nglement in rotating shaft can cause serious injury or death Keep PTO shield in place at all times Wear close fitting clothing Stop the engine and be sure PTO drive is stopped before making adjustment...

Page 21: ...nstalled Replace worn or damaged parts Replace damaged missing plates Remove any accumulated excess grease or oil from the tractor Disconnect the battery ground cable before making adjustments to elec...

Page 22: ...released vapors after the electrolyte has been added 4 Do not add water to the electrolyte as it may cause expansion and subsequent severe burns If you get stained with acid 1 Rinse skin with water 2...

Page 23: ...some models safety starter switch is provided on transmission high low shifter lever and in PTO shifter lever The tractor can be started only if High low shifter lever is in neutral position Caution S...

Page 24: ...y under the lifted loader or do not approach it Lower the loader boom to the ground before leaving the tractor Failure to do so may result in serious injuries or even death U18N005_3 When mounting or...

Page 25: ...s etc U18N005_5 Do not allow the boom or attached adapter or equipment to come into contact with electrical lines or other electrical equipment Electric current causes serious injuries or death U18N00...

Page 26: ...e controls in neutral apply the handbrake switch off the engine engage first gear if the tractor has a mechanical transmission and remove the key from the starter switch If the tractor is not parked o...

Page 27: ...is check all oil levels Water level in the radiator and electrolyte level in the battery and perform services according to the service schedule 2 Ensure tire pressure are even and the correct pressure...

Page 28: ...nvironment with significantly reduced visibility 9 Never start the tractor unless the transmission is in the neutral position the operator is in the driver s seat and there is no other danger when the...

Page 29: ...than the operator to ride on the tractor There is no safe seat or approved passenger seat on the tractor 7 Replace any missing illegible or damaged safety signs 8 Keep safety signs clean free of dirt...

Page 30: ...lift when heavy working implement is attached to the three point hitch install the front ballast weights or front wheel weights Do not operate the tractor with a light front axle 12 Always use the hyd...

Page 31: ...e explosive than pure gasoline In a closed container such as a fuel tank DO NOT USE THESE BLENDS 3 Never remove the fuel cap or refuel the tractor with the engine running 4 Do not smoke while refuelin...

Page 32: ...heck immediately for any abnormality YES Make sure the radiator is always filled with clean water and use antifreeze in cold weather Drain the system only in case of emergency and refill before starti...

Page 33: ...period of time DON T Run the engine when the fuel is not combusted in all cylinders DON T Do not drive with the brake or clutch pedal depressed This will result in excessive wear of the brake linings...

Page 34: ...Exterior view Type without cab CCLHTN004 1 Rear Light Right 2 Fender Extension 3 Rear Tire 4 Front Tires 5 Muffler 6 Headlights 7 Hood 8 Steering Wheel 9 Rear Light Left GENERAL INFORMATIONS 33...

Page 35: ...view Type with cab CCLHTN005 1 Door handle 2 Rear Tire 3 Outside Rearview Mirror 4 Headlights 5 Work Light Front 6 Front Wiper 7 Hood 8 Muffler 9 Front Turn Signal Light Position Light GENERAL INFORMA...

Page 36: ...ation Keep safety labels clean and undamaged Do not wash the labels with a direct stream of high pressure water as the label may peel off If a safety label is damaged or lost order a new one immediate...

Page 37: ...in neutral whenever the implement is not in use 4 Operator s manual 5 Warning Never use the differential lock at high speed or on the road as this may cause the machine to roll over and cause injury...

Page 38: ...d maintenance manual Starting with the gear engaged will cause the machine to jump and can result in serious injury 3 Notice Do not touch when the system is hot It will cause severe burns 4 Labels sho...

Page 39: ...with the joystick lever in neutral whenever the implement is not in use 3 Warning Do not stay under the raised boom 4 Warning Always use the seat belt 5 Differential lock shift scheme 6 Warning Never...

Page 40: ...nal air circulation is active Use internal air circulation when heating air conditioning the cab When the rear grilles are closed fresh air flows into the cab external circulation 4 Danger Do not use...

Page 41: ...nsure even braking and maximum stopping capacity Sharp turns can only be made at low speeds 3 Warning Do not adjust the steering wheel position while driving 4 Warning Always apply the parking brake w...

Page 42: ...imum setting Engine coolant temperature Warning Hare fast or maximum setting Fuel level Hazard warning Transmission oil pressure Engine stop control Neutral Turn signal Lights Fan Transmission oil tem...

Page 43: ...NOTES 42...

Page 44: ...on Lever 6 Turn Signal Light Switch 7 Horn 8 Light Switch 9 PTO Switch ON OFF 10 Key Switch 11 Steering Wheel Angle Lever Key Switch OFF The key can be inserted or removed ON The electrical circuit is...

Page 45: ...eam lights Beacon Horn Press the red button 5 Warning Lights Switch Tachometer 1 Turn Signal Light Switch Lever 2 Headlight Switch 3 High Beam Lights Beacon Light 4 Low Beam Lights Beacon Light 5 Horn...

Page 46: ...of fuel in the tank when the ignition switch is the ON position Notice Poor fuel quality can damage the engine To make it easier to start the engine use fuel intended for winter period in winter HODP0...

Page 47: ...e preheating function is activated Charge Indicator Light is on when the ignition switch is turned to the ON position and goes out when the engine is started If the charge warning light comes on while...

Page 48: ...flashes start DPF regeneration using the relevant button DPF Regeneration Switch During tractor operation the particulate filter becomes clogged with solid particles generated during engine operation...

Page 49: ...ency Stop Button 2 Regeneration Activation Button ACK CCLHTN015 OFF The PTO shaft is stopped Auto Automatic When the implement is raised to the preset height the PTO shaft stops automatically Manual T...

Page 50: ...Adjustment Lever 4 Clutch Pedal 5 PTO Shift Lever 6 Steering Wheel Adjustment Lever 7 Brake Pedals 8 Parking Brake Lever 9 Throttle Lever 10 Joystick Lever 11 Throttle Pedal 12 Gear Shift Lever 13 Red...

Page 51: ...the field This can lead to increased speed and an accident Brake Pedals The brake is used to force the vehicle to stop This vehicle is equipped with separate brakes for its left and right side The ri...

Page 52: ...Failure to do so may result in damage to the machine or serious injury Warning Only use the reverse shift lever when sitting in the tractor Do not use the reverse lever to start the tractor when towin...

Page 53: ...CCL3540019 Reduced and Road Gears Shift Lever provides three speed ranges Use it when the tractor is at a complete standstill with the clutch pedal depressed in conjunction with the gear shift lever t...

Page 54: ...ever 4WD Stop the tractor before shifting the front axle drive If it is not possible to engage the front axle drive do not use excessive force Instead drive the tractor forward or backward slightly an...

Page 55: ...movement lever located on the front of the seat After adjustment make sure that the seat is firmly secured CCL25004 Steering Wheel Adjustment Lever Before starting the tractor make sure that the steer...

Page 56: ...ent and serious injuries to bystanders Read the operating and maintenance manual of the implement carefully before operating it The measures must be taken to ensure that there are not bystanders aroun...

Page 57: ...ve and joystick lever When connecting the loader hydraulics follow the instructions on the label attached to the joystick lever or loader assembly instructions Incorrect loader operation can lead to a...

Page 58: ...unexpectedly in case the joystick lever is moved accidentally A Lifting of the Loader Boom B Lowering of the Loader Boom C Rolling the Loader Adapter Back D Tilting the Loader Adapter Back CCL3540028...

Page 59: ...ormation Three point Hitch Position Control Lever The implement can be lifted and lowered using the position control lever Pull the lever back to lift the implement Push the lever forward to lower the...

Page 60: ...B lever Hydraulic pressure is supplied to B port of the quick coupler of the external hydraulic valve It is used to set the lowering speed of the implement attached in the three point hitch It is loca...

Page 61: ...tor by repeatedly moving the control lever to the end positions 3 Remove any dirt around the quick couplers 4 Lower the implement on the ground If the hose is disconnected when the implement is loaded...

Page 62: ...els The stabilizer bars are designed to limit or prevent lateral movement of the implement The length of the stabilizer bars is adjusted by removing the pin and rotating the turnbuckle nut by which th...

Page 63: ...t axle is not lifted Incorrect 3 point hitch height adjustment or incorrect mounting can cause machine damage serious injury or death The front towing equipment should be used for emergency towing of...

Page 64: ...1 Remove the lower hitch by pulling it backwards in the direction of the arrow Follow the reverse procedure to reassemble the lower hitch UCL18NN009 1 Multi Level Hitch Console 2 Rear PTO Cover 3 Mul...

Page 65: ...ctor as an option It may be compulsory to fit them with regard to the relevant country s regulatory requirements It is used for attachment of front mounted implements and tools with hitch points of ca...

Page 66: ...deactivated as the tractor may jump and cause an accident or injury Note The engine will not start unless the clutch pedal is depressed The engine cannot be started unless the operator is sitting in t...

Page 67: ...gine at maximum speed 5 Check all components and replace the prescribed operating fillings after 50 hours of operation see section Maintenance Driving the Tractor Off 1 Make sure the left and right br...

Page 68: ...idual pedals To make a tight turn use both the steering wheel and the brake pedal at the same time For a left turns use the left pedal and a right turn the right pedal U18N050 Let the engine come back...

Page 69: ...the work lights Dim the tractor lights when meeting another vehicle at night Make sure that the lights are adjusted to avoid dazzling the eyes of the oncoming vehicle driver No one but the driver may...

Page 70: ...nections and make sure the alternator V belt is not damaged If all connections and V belt are OK consult your dealer or an authorized service center to find out how to fix the problem HODP087 When thi...

Page 71: ...NOTES 70...

Page 72: ...to a suitably equipped workshop Before performing any work on the tractor carry out the following work Engage front axle drive first gear parking brake and install wedges under the wheels touching th...

Page 73: ...months from the commissioning of the tractor The second change of the engine oil after another 200 hours of operation with a maximum of 250 hours of operation but no later than 12 months after the fi...

Page 74: ...hours of operation year Front axle oil xx x Every two years Convergence o o Clearance 2 6 mm Lubrication of all components o Every 50 hours of operation Brake pedals play o Play 30 40 mm Tightening th...

Page 75: ...adiators for Clogging After working in a dusty environment check the radiator fins for clogging If they are clogged clean the radiator fins with compressed air or water Remove the radiator cap and che...

Page 76: ...ce life dispose of the oil in accordance with applicable regulations Remove the dipstick wipe it and immerse in the oil pan Make sure the oil level is between the upper and lower mark near the upper m...

Page 77: ...ibed amount of oil At the end of its service life dispose of the oil in accordance with applicable regulations Oil Specifications API GL 4 below 20 C ISO VG 32 above 20 C ISO VG 46 Transmission Filter...

Page 78: ...ve the dipstick wipe its end and insert it back Then pull it out and check that the oil level is between the upper and lower mark In case of lack of oil top up with the prescribed oil 1 Maximum 2 Mini...

Page 79: ...Valve Remove the valve and remove dust and other dirt from inside it using a dry cloth Replace the element after cleaning five times or if it is damaged Never clean the filter element by hitting it ag...

Page 80: ...d turning radius of the vehicle change Greasing the Tractor Grease the tractor according to the service schedule Ensure that grease nipples are cleaned well before any attempt is made to grease them L...

Page 81: ...wed drink plenty of water and seek medical advice immediately Start with the Other Vehicle 1 Turn the ignition switch to the OFF position and remove the battery from the tractor 2 Recharge the battery...

Page 82: ...l system by interrupting the connection to the battery The main benefits of this solution are 1 Short circuit protection of the electrical system 2 Reduction of the battery spontaneous discharge espec...

Page 83: ...e Fuses Check and Replacement If an electrical system does not function correctly while driving check for a blown fuse 1 Remove the fuse box cover 2 Remove the blown fuse 3 Insert a new fuse of the sa...

Page 84: ...same rating CCL3540051 Check the fuse through the transparent window CCL3540052 Bulb Specifications Headlights H4 12V 50W 40W Front turn signal lights 12V 21W Rear turn signal lights 12V 21W Front po...

Page 85: ...e lock nut is tight 4 Reinstall the side cover CCL3540053 The operation changes the brake pedal play as well as the alignment between the right and left pedals The correct play of the brake pedal is 3...

Page 86: ...s damage the engine Tire Pressure Tire pressure has a direct impact on tire life and its off road characteristics Check the tire pressure visually before using the tractor see the enclosed picture IMP...

Page 87: ...perform the cleaning as for the short term storage Drain and change the oil Start the engine for approx 5 minutes to refill the engine with new oil Drain the coolant from the radiator and remove the i...

Page 88: ...mplements and protect your hearing by using appropriate protective equipment Caution When transporting heavy loads Exceeding the weight of the tractor reduce the speed under 15 Km h 9 32 m h ATTENTION...

Page 89: ...o avoid interference with external obstacles The mirror have a telescopic arm to allow positioning for maximum convenience by the user Remember that mirrors must always be positioned in compliance wit...

Page 90: ...nded to keep the floor clean for the operator to enter and exit the tractor safely 1 Recirculation Inlet 2 Interior Lights 3 Heating and Air Conditioning Controls 4 Work Lights Switches 5 Heating Vent...

Page 91: ...antifreeze or methyl alcohol to the windscreen washer fluid Interior Lamp Heating Air Conditioning Temperature Control Push the button to light on and push it again to light off 1 Interior Lamp CCL354...

Page 92: ...s Ventilation The ventilation unit is housed in the cab ceiling To switch it on and adjust it turn the electrical fan switch to the desired speed The cab becomes slightly pressurized when the ventilat...

Page 93: ...t run at 1 000 rpm WARNING Before starting the engine make sure that the system is off by turning the fan off to avoid overloading the battery After long operation of the system at full power never sw...

Page 94: ...Warning Cab air filters remove dust in the air but are not capable of removing chemicals used in spraying crops or in weed control Many chemicals used for these purposes are toxic when improperly used...

Page 95: ...ling efficiency 2 Check belt tension when finger pressure is applied to the mid point between both pulleys 3 Condenser fins must always be duly clean using water or an air set Checking the Air Conditi...

Page 96: ...kage Refrigerant or oil leakage Sealing washer damaged Replace Loose head screws Tighten the screws O Ring damaged Replace Excessive pressure Low high pressure Clogged radiator Clean Compressor Replac...

Page 97: ...ith approximate indicated needle data 3 Gauge pressure conversion lb in2 PSI 1 kgf cm2 14 22 lb in2 Ex 200 PSI 14 kgf cm2 PROBLEM CONDITION CAUSE CORRECTIVE MEASSURE 3 Clutch Noise Regular sound Irreg...

Page 98: ...Have it repaired by an authorized service Low starter speed Low battery Poor grounding Incorrect engine oil viscosity Charge the battery Clean and tighten the contacts Replace with engine oil of the c...

Page 99: ...speed Set to standard Defective nozzle Have it repaired by an authorized service Engine overruns Limited regulator operation Have it repaired by an authorized service Rising oil level Have it repaire...

Page 100: ...clearance Have it repaired by workshop Incorrect injection timing Have it repaired by workshop Low fuel level Add fuel Clogged air cleaner Clean the element The oil warning lamp comes on during drivi...

Page 101: ...dal does not return Defective return spring lack of lubricant in the bearings Replace the spring Remove rust and lubricate Hydraulic System Hydraulics does not lift Engine speed is too low Lack of tra...

Page 102: ...nect or tighten as needed Contact dealer for repair Contact dealer for repair Replace or adjust Before anything else check the electrolyte level of the battery and the connections Top up it required a...

Page 103: ...way code relative to national legislation regarding towing manoeuvres CAUTION We recommend transporting the tractor on a low loader in the case of longer transport distances Comply with the maximum wi...

Page 104: ...h suitable notice sign that the tractor is being towed Check and comply with the applicable national legislation Comply with the local safety regulations When driving on the road observe the following...

Page 105: ...NOTES 104...

Page 106: ...Model Compax CL 35 Compax CL 40 Transmission type Mechanical synchronized Number of gears Forward 12 Backward 12 Max travel speed km h 22 6 24 2 Brakes Wet disc Steering Hydrostatic Hydraulic system...

Page 107: ...200 3250 Total width 1360 1475 Wheelbase 1640 1700 Height to the top of the ROPS 2400 2350 Min clearance 325 Min turning radius with brakes 2400 Min turning radius without brakes 2950 Tire dimensions...

Page 108: ...the test method described in the European Directive 2009 76EC The maximum noise level measured with the tractor in motion and the tractor stationary measured in accordance with the method described in...

Page 109: ...ter s prescribed The following best practices should be observe to minimize whole body vibration Always use the most appropriate implement for the relevant type of work Adjust the seat to match your w...

Page 110: ...ns 75 Engine Running in Time 66 Engine Troubleshooting 97 Engine Warm up 65 Engine Warm up in Cold Weather 66 Exterior view Type with cab 34 Exterior view Type without cab 33 External Circulation 91 E...

Page 111: ...g shafts 19 Steering Wheel Adjustment Lever 54 Steering Wheel and Electric Instruments Troubleshooting 101 Stopping and Parking 67 Stopping the Engine 65 T Table of operating fluids specifications 73...

Page 112: ...111...

Page 113: ...Operator s manual Compax CL 35 Compax CL 40 Edition 1 100 2020 Publication No 222 213 568 08 2020 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 628 00 Brno 112...

Page 114: ...www zetor com zetor zetor com Made in EU...

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