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Warranty Coverage:

Daedong Industrial Co.,Ltd Tractor Division, herein referred to as Daedong, undertakes to replace or repair any part of a Daedong

loader where damage has been proven to be caused by defects in material or workmanship. 

This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms 
of this Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser. 

It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will 
generally perform Warranty repairs or replacements and the Purchaser shall deliver the Daedong Loader to the Dealer's place of 
business or repair. 

The obligation of Daedong to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an 
authorized Daedong dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of 
Daedong and the Selling Dealer in respect to Daedong Loaders. 

There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for
a particular purpose is specifically exclude here from.

Warranty Provisions:

Daedong's liability under this warranty is subject to the observance by the Purchaser of the following provisions: 

1. The purchaser shall at all times in the operation of any Daedong Product, use those brands and grades of lubricating oils, 

lubricants or fuel and spare parts officially approved by Daedong. 

2. The Daedong Loaders shall have been used in accordance with the procedures specified in the Operator's Manual. This Warranty 

does not extend to damage resulting from misapplication, abuse, misuse, failure to perform maintenance, negligence, fire, 
accidents or changes or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the 
Purchaser shall compensate Daedong for the time that the parts have been used if they have been exposed to extreme wear. 

3. Compensation is not paid for physical harm, deadlock, resulting damages or other losses. 

Warranty Conditions

Warranty Conditions

Summary of Contents for KL155

Page 1: ...ment of all liabilities of Daedong and the Selling Dealer in respect to Daedong Loaders There are no warranties beyond those which expressly appear herein Any implied warranty of merchantability or fi...

Page 2: ......

Page 3: ...ional costs due to the work being performed after normal working hours will not be compensated 7 The above warranty is in lieu of all other warranties on Daedong s behalf and neither party assumes any...

Page 4: ...PLEASE NOTE Make sure all potential operators of this equipment review this manual and all safety messages contained within PLEASE NOTE...

Page 5: ...Warranty Conditions...

Page 6: ...12 SAFETY PRECAUTIONS SAFETY DECALS LOADER OPERATION LOADER REMOVAL LOADER MOUNTING LUBRICATION AND MAINTENANCE TROUBLE SHOOTING HYDRAULIC SYSTEM SCHEMATIC TORQUE TIGHTENING CHART INTRODUCTION TRACTOR...

Page 7: ...Warranty Conditions...

Page 8: ...MOUNTING FRAME ASSEMBLY 13 10 GRILLE ASSEMBLY 13 12 BOOM ASSEMBLY 13 14 BOOM HYDRAULIC ASSEMBLY 13 18 BOOM HYDRAULIC ASSEMBLY 4IN1 STD 13 22 BOOM HYDRAULIC ASSEMBLY 4IN1 OPT 13 28 HARNESS ASS Y 13 32...

Page 9: ...Warranty Conditions...

Page 10: ...1 SAFETY PRECAUTIONS 1 SAFETY 1 2 SAFETY PRECAUTIONS 1 2...

Page 11: ...for your protection See your tractor operator s manual for correct Seat belt usage A frequent cause of personal injury or death is persons falling off and being run over Do not permit others to ride o...

Page 12: ...s enough clearance between raised equipment and overhead power lines Add recommended rear tire liquid weight or rear wheel weights for increased stability A loader attachment should be transported in...

Page 13: ...Warranty Conditions MEMO...

Page 14: ...2 SAFETY DECALS SAFETY DECALS 2 2 SAFETY DECAL LOCATIONS 2 2 2...

Page 15: ...s affixed is replaced with a new part make sure new safety decal s are attached in the same location s as the replaced components 5 Mount new safety decals by applying on a clean dry surface and press...

Page 16: ...00030 7 Part No 3102E 00013 Tractor Model Loader Model Serial Number Counter Weight kg Rated Operating Load kg WITH COUNTER WEIGHT KIOTI 400 1 Jikgyo ri Changnyeong eup Cganhnyeong gun Gyeongnam 653...

Page 17: ...Warranty Conditions MEMO...

Page 18: ...3 LOADER SPECIFICATIONS LOADER SPECIFICATIONS 3 2 3...

Page 19: ...3 2 KL155 LOADER SPECIFICATIONS NX5010C Tractor Model KL155 Loader Model...

Page 20: ...0 45 Bucket Capacity 16 5 419 mm Reach at Maximum Height 45 D 60 8 Maximum Dump Angle E 72 5 1 842 mm Reach with Attachment on Ground F 48 4 Attachment Rollback Angle G 4 7 119 mm Digging Depth Below...

Page 21: ...Warranty Conditions Warranty Conditions MEMO...

Page 22: ...4 INTRODUCTION INTRODUCTION 4 2 WARRANTY REGISTRATION 4 2 SERIAL NUMBER ANDLOCATIONS 4 2 4...

Page 23: ...es your machine may vary slightly in detail The manufacturer reserves the right to redesign the machine as may be necessary without notification Warranty Registration The Delivery and Warranty Registr...

Page 24: ...TRACTOR PREPARATION TRACTOR PREPARATION 5 2 REAR COUNTERWEIGHT 5 2 ROPS SYSTEM 5 2 TRACTOR HYDRAULIC SYSTEM 5 2 TRACTOR TIRES 5 3 TIRE INFLATION 5 3 WHEEL TREAD SETTINGS 5 3 FRONT COUNTERWEIGHT 5 3 5...

Page 25: ...r to Operator s Manual or ROPS serial plate provided with tractor CAUTION The use of adequate counterweight to counter balance for maximum loader capacity is required for safe loader operation Weight...

Page 26: ...be maintained at equal pressure within the recommended tire inflation range Unequal rear tire inflation can prevent loader attachment from contacting the ground across its full width Wheel Tread Sett...

Page 27: ...Warranty Conditions Warranty Conditions MEMO...

Page 28: ...NOTES 6 2 INITIAL LOADER OPERATION 6 3 COLD WEAT HER OPERATION 6 3 LOADING BUCKET 6 3 DUMPING BUCKET 6 4 TRANSPORTIN G A LOADED BUCKET 6 4 SCRAPING 6 5 BACKFILLING BACKGRADING 6 5 CONTROLLED RATE OF...

Page 29: ...ght to your attention in this manual the tractor manual and on the machinery itself 3 Use good common sense in the everyday operation of this unit Safety recommendations can never be all inclusive and...

Page 30: ...inst rust and contamination which may cause damage to the cylinder rods or hydraulic system Loading Bucket For the most efficient loading slowly drive the tractor straight into the material to be load...

Page 31: ...st be kept level to the ground during scraping operations Backfilling Backgrading When Backfilling or Backgrading position the bucket so it is level on the ground Do not dump material from bucket foll...

Page 32: ...ifting the control lever forward into detent until the operator pulls the control lever out of the Detent position Refer to Scraping operation for recommended use of float position The control valve h...

Page 33: ...Warranty Conditions MEMO...

Page 34: ...7 LOADER REMOVAL LOADER REMOVAL 7 2 7...

Page 35: ...he parking legs with pivot pin and Keeper STEP 4 Lower the boom until the Parking legs make contact on the ground Tip the bucket until the bucket cutting edge touch the ground Never park loader withou...

Page 36: ...touch the ground STEP 7 Move the tractor backword slowly and stop to avoid the hydraulic hoses being tighten STEP 8 Stop the engine and move the control lever back and forth left and right several ti...

Page 37: ...Warranty Conditions STEP 9 Disconnect the quick couplers on the hydraulic hoses 7 2 KL155...

Page 38: ...8 LOADER MOUNTING LOADER MOUNTING 8 2 8...

Page 39: ...ted to the control valve block STEP 2 Stop the engine and move the control lever back and forth left and right several times to reduce the pressure in the hydraulic hoses Connect the hydraulic coupler...

Page 40: ...g the boom and bucket until it hooked securely each other STEP 5 Align the latch pin holes with moving the bucket and boom Insert the latch pins Rubber hammer can be used to put the pin in if needed S...

Page 41: ...8 2 KL155 STEP 6 Remove pin and keeper holding the parking legs and return to storage position Make secure by using pin and keeper...

Page 42: ...9 LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE 9 2 9...

Page 43: ...KL155 LUBRICATION AND MAINTENANCE Check the tractor hydraulic system as outlined in the Tractor Operator s Manual Refer to Lubrication and Maintenance Chart for quick reference to Maintenance Operati...

Page 44: ...LUBRICATION AND MAINTENANCE 9 3 9...

Page 45: ...Warranty Conditions Warranty Conditions MEMO...

Page 46: ...10 TROUBLE SHOOTING TROUBLE SHOOTING 10 2 10...

Page 47: ...would block flow of oil between cylinders and control valve Hydraulic hose or tubeline blockage Check coupler connections Replace coupler s if necessary Quick disconnect coupler s are not fully connec...

Page 48: ...erial weight exceeds maximum specified loader capacity Increase engine speed to obtain satisfactory loader operation Engine R P M too slow hydraulic pump R P M too slow Allow hydraulic system to warm...

Page 49: ...ty Inadequate Inadequate hydraulic pump capacity Slow or erratic lift Refer to Hydraulic Pump Capacity Inadequate Hydraulic pump defective Replace control valve and recheck operation Control valve lea...

Page 50: ...k and reset valve setting as needed Relief valve setting below specifications Reduce load Excessive load in bucket Weight exceeds specified loader capacity A low hydraulic fluid to warm up to operatin...

Page 51: ...ntrol valve spool or body damaged or worn Replace defective o rings Control valve o rings defective Check for origin of oil leak and replace defective part Defective hydraulic hose tubeline adapter fi...

Page 52: ...res Utilize float position Incorrect operational practices Excessive down pressure placed on bucket when being used on hard abrasive surfaces Bucket cutting edge wear rate is excessive W e a r r a t e...

Page 53: ...Warranty Conditions Warranty Conditions MEMO...

Page 54: ...11 11 HYDRAULIC SYSTEM SCHEMATIC HYDRAULIC SYSTEM SCHEMATIC 11 2 AUXILIARY HYDRAULIC VALVE PACKAGE 11 2...

Page 55: ...11 2 KL155 HYDRAULIC SYSTEM SCHEMATIC AUXILIARY HYDRAULIC VALVE PACKAGE...

Page 56: ...12 TORQUE TIGHTENING CHART TORQUE TIGHTENING CHART 1 12 2 TORQUE TIGHTENING CHART 2 12 3 12...

Page 57: ...142 95 105 5 8 217 260 160 192 149 179 110 132 88 102 65 75 9 16 149 179 110 132 109 130 80 96 61 70 45 52 1 2 95 114 70 84 73 87 54 64 41 47 30 35 7 16 61 73 45 54 48 57 35 42 27 31 20 23 3 8 33 39...

Page 58: ...lity of these fasteners the torque range is to be determined individually for each application As a general rule the torque ranges specified for grade 10 9fasteners can be used satisfactorily on 12 9...

Page 59: ...Warranty Conditions Warranty Conditions MEMO...

Page 60: ...E ASSEMBLY 13 10 GRILLE ASSEMBLY 13 12 BOOM ASSEMBLY 13 14 BOOM HYDRAULIC ASSEMBLY 13 18 BOOM HYDRAULIC ASSEMBLY 4IN1 STD 13 22 BOOM HYDRAULIC ASSEMBLY 4IN1 OPT 13 28 HARNESS ASS Y 13 32 IN OUT HOSE F...

Page 61: ...etermined by standing at the rear of the unit and facing in the direction of forward travel Part Order Orders must give the complete description correct part number the total amount required the produ...

Page 62: ...TRATIONS 13 3 Indicates the interchangeability of parts due to design change Interchangeability Due to our policy of continuously improving product The information herein is subject to change without...

Page 63: ...13 4 KL155 13 1 BUCKE QUICK ATTACHMENT...

Page 64: ...02 PART No 2 Pin W A Quick 5 1 Spring 6 1 Spring 7 1 Grip Rubber 8 1 Hex Bolt M16 2 0P 90L 9 1 Washer Plain M16 10 1 Hex Nut HT M16 2 0P 11 1 Nut SelfLock M16 2 0P 12 4 Hex Bolt HT M10 1 5P 30L 13 4...

Page 65: ...13 6 KL155 13 2 4IN1 BUCKET ASSEMBLY...

Page 66: ...T180 21 2 Pin 25 138L 4 2 Pin W A 25 122L 5 6 Nut SelfLock M24 1 5P 6 2 Clamp 7 2 Bolt Sem s M8 1 25P 35L 8 2 Nipple T Type 3 4 16UNF Hose 9 2 Nipple 3 4 16UNF Hose 3 4 16UNF Hose 10 4 Nipple PF3 8 O...

Page 67: ...13 8 KL155 13 2 4IN1 BUCKET ASSEMBLY...

Page 68: ...PART ILLUSTRATIONS 13 9 ZTBU5 HP500 PART No I C 2 Pipe Ass y 23 REMARK Q ty DESCRIPTION REF NO 13...

Page 69: ...13 10 KL155 13 3 MOUNTING FRAME ASSEMBLY...

Page 70: ...200 FT122 11100 PART No 1 Rear Frame RH 4 1 Cross bar 5 2013 12 24 1 Cross bar 8 Hex Bolt HT M14 1 5P 40L 6 5 Hex Bolt HT M14 1 5P 60L 7 5 Hex Bolt HT M14 1 5P 75L 8 6 Hex Bolt HT M14 2 0P 55L 9 4 Hex...

Page 71: ...13 12 KL155 13 4 GRILLE ASSEMBLY...

Page 72: ...PART ILLUSTRATIONS 13 13 10316 M1400 10191 M1404 40 FT122 G1100 PART No I C 4 Washer Spring M14 3 4 Hex Bolt HT M14 1 5P 40L 2 1 Grille W A 1 REMARK Q ty DESCRIPTION REF NO 13...

Page 73: ...13 14 KL155 13 5 BOOM ASSEMBLY...

Page 74: ...02 FTF40 11100 03 PART No 18 Nut SelfLock M24 1 5P 20 2 Bolt Ass y M8 1 25P 25L 21 2 Hex Bolt HT M12 1 75P 45L 22 1 Link L H 5 2 Link Level 6 2 Safety bar 7 1 Link W A Bucket 8 1 Link W A Bucket 9 1 L...

Page 75: ...13 16 KL155 13 5 BOOM ASSEMBLY...

Page 76: ...14011 03000 10321 M2400 10321 M1600 1021N M1606 1021N M1205 PART No 2 R Pin 3 28 2 Ring Pin 10 29 I C 4 Washer Plain M24 27 4 Washer Plain M16 26 2 Nut SelfLock M16 2 0P 25 2 Nut SelfLock M12 1 75P 2...

Page 77: ...13 18 KL155 13 6 BOOM HYDRAULIC ASSEMBLY...

Page 78: ...900L 3 8 22 1 Bar Gauge Long 5 1 Valve Relife 6 4 Nipple PF3 8 O Ring 3 4 16UNF 7 4 Nipple H Type 3 4 16UNF Hose 8 8 Nipple PF3 8 O Ring 3 4 16UNF Hose 90 9 12 O Ring 1BP14 10 1 Hyd Hose 4 3 4 16UNF...

Page 79: ...13 20 KL155 13 6 BOOM HYDRAULIC ASSEMBLY...

Page 80: ...L 30 2 Hex Bolt HT M10 1 5P 30L 31 2 Hex Nut M10 1 5P 32 4 Quick Coupler PT3 8 Male 33 1 Dust Cap 3 8 Red Female 34 1 Dust Cap 3 8 Blue Female 35 1 Dust Cap 3 8 Yellow Female 36 1 Dust Cap 3 8 White F...

Page 81: ...13 22 KL155 13 7 BOOM HYDRAULIC ASSEMBLY 4IN1 STD...

Page 82: ...UNF 4 3 4 16UNF 900L 3 8 21 1 Hyd Hose 4 3 4 16UNF 2 3 4 16UNF 450L 3 8 22 1 Bar Gauge Long 5 1 Valve Relife 6 4 Nipple PF3 8 O Ring 3 4 16UNF 7 8 Nipple PF3 8 O Ring 3 4 16UNF Hose 90 8 4 Nipple H Ty...

Page 83: ...13 24 KL155 13 7 BOOM HYDRAULIC ASSEMBLY 4IN1 STD...

Page 84: ...P 30L 30 2 Hex Nut M10 1 5P 31 1 Cover Pipe 32 1 Cover Ass y Valve 33 4 Bolt Sem s M8 1 25P 20L 34 2 Hex Bolt M6 1 0P 50L 35 2 Hex Nut M6 1 0P 36 2 Washer Spring M10 37 4 Washer Plain M6 38 1 Hyd Hose...

Page 85: ...13 26 KL155 13 7 BOOM HYDRAULIC ASSEMBLY 4IN1 STD...

Page 86: ...Male 52 1 Haness Ass y 53 10 Cable Tie 160mm Black 54 1 Electric Lever WALVOIL 55 1 CO2 Connector 56 4 Hyd Hose 1 PT3 8 2 3 4 16UNF 1900L 3 8 57 4 Quick Coupler PT3 8 Male 58 1 Dust Cap 3 8 Red Female...

Page 87: ...13 28 KL155 13 8 BOOM HYDRAULIC ASSEMBLY 4IN1 OPT...

Page 88: ...Female 22 1 Cover Ass y Valve 5 4 Bolt Sem s M8 1 25P 20L 6 2 Hex Bolt M6 1 0P 50L 7 2 Hex Nut M6 1 0P 8 4 Washer Plain M6 9 1 Hyd Hose 2 3 4 16UNF 45Benzo PF3 8 750L 3 8 10 1 Hyd Hose 2 3 4 16UNF Be...

Page 89: ...13 30 KL155 13 8 BOOM HYDRAULIC ASSEMBLY 4IN1 OPT...

Page 90: ...LUSTRATIONS 13 31 801W1 080J31 801W1 80J60 50120 M160K FT121 71000 PART No I C 1 CO2 Connector 27 1 Electric Lever WALVOIL 26 10 Cable Tie 160mm Black 25 1 Harness Ass y 24 REMARK Q ty DESCRIPTION REF...

Page 91: ...13 32 KL155 13 9 HARNESS ASS Y...

Page 92: ...60FN 35000 Harness Ass y Front 1 2 860RN 37000 Harness Ass y Rear 1 3 86000 00004 Fuse 1 4 801W1 80J60 Electric Lever WALVOIL 1 4 1 801W1 80J11 Electric Controler 1 4 2 801W1 80J61 Valve Lever 1 4 3 8...

Page 93: ...13 34 KL155 13 10 IN OUT HOSE FITTING ASSEMBLY...

Page 94: ...6F9 4M Nipple PF3 8 Copper 3 4 16UNF 69L 2 4 802L2 T46F9 4S Nipple PT3 8 3 4 16NUF Swivel 90 4 5 80420 T3360 Quick Coupler PT3 8 Female 4 6 8043R 03300 Dust Plug 3 8 Red Male 1 7 8043B 03300 Dust Plug...

Page 95: ...13 36 KL155 13 11 BOOM CYLINDER ASSEMBLY...

Page 96: ...6 5 5 1 Packing U SKY 35 45 6 6 1 Packing U ISI 35 45 6 7 2 O Ring 1BG55 8 1 Bushing DU 35 39 30 9 1 Piston 60 27 46L 10 2 O Ring 1BG27 11 2 Packing U OSI 60 50 6 12 2 Ring Backup 60 50 3 13 1 Wearin...

Page 97: ...13 38 KL155 13 12 BUCKET CYLINDER ASSEMBLY LH...

Page 98: ...5 5 1 Packing U SKY 35 45 6 6 1 Packing U ISI 35 45 6 7 1 Bushing DU 35 39 30 8 2 O Ring 1BG55 9 1 Piston 60 27 46L 10 2 O Ring 1BG27 11 2 Packing U OSI 60 50 6 12 2 Ring Backup 60 50 3 13 1 Wearing...

Page 99: ...13 40 KL155 13 13 BUCKET CYLINDER ASSEMBLY RH...

Page 100: ...5 5 1 Packing U SKY 35 45 6 6 1 Packing U ISI 35 45 6 7 1 Bushing DU 35 39 30 8 2 O Ring 1BG55 9 1 Piston 60 27 46L 10 2 O Ring 1BG27 11 2 Packing U OSI 60 50 6 12 2 Ring Backup 60 50 3 13 1 Wearing...

Page 101: ...13 42 KL155 Read and refer to the Tractor Operation Manual or Decals on the Tractor and Loader Decals on as shown CAUTION DECALS 1 3104E 00030 2 3102E 00001 3 3101E 00015...

Page 102: ...PART ILLUSTRATIONS 13 43 1 3102E 00002 2 3102E 00003 3 3101E 00163 Refer to category Safety decals 13...

Page 103: ...Warranty Conditions Warranty Conditions Warranty Conditions MEMO...

Page 104: ...14 LOADER INSTALLATION INSTALLATION INSTRUCTIONS 14 2 14...

Page 105: ...ng Frame LH and Mounting Frame RH 1 Mounting Frame LH 1EA 2 Mounting Frame RH 1EA 6 Hex Bolt HT M14 1 5P 40L 8EA Washer Spring M14 4EA 7 Hex Bolt HT M14 1 5P 60L 5EA Washer Spring M14 5EA 8 Hex Bolt H...

Page 106: ...Install Front Grille Optional 1 Grille W A 1EA 2 Hex Bolt HT M14 1 5P 40L 4EA Washer Spring M14 4EA STEP 7 Install Boom Ass y Hang the groove on the pin located on mounting frame STEP 8 Hose S shaped...

Page 107: ...14 4 KL155 STEP 9 Fit hydraulic hoses as shown diagram above 1 Bucket Ass y 2 Pivot Pin 3 Latch Pin STEP 10 Install Latch pin 3 Latch Pin 2Sets STEP 11 Install the Bucket Ass y...

Page 108: ...oom on the ground and retract the bucket cylinder Add the hydraulic oil up to the Full mark on the oil gauge Specification of oil Refer to the tractor manual STEP 14 In order to check the leakage of h...

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