HNC Electric HV480 Series User Manual Download

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133

Name

Panel

display

Troubleshooting of cause of failure

Countermeasures for fault handling

Electric

frequency

inverter The

display is

normal and

“EnEr”is

displayed

after

operation.An

d stop the

machine

immediately

EnEr

The fan is damaged or jammed

There is a short circuit in the wiring

of the peripheral control terminal

● Replace the fan

● Eliminate external short circuit fault

Summary of Contents for HV480 Series

Page 1: ...HV610 Series Frequency Inverter User Manual HNC Electric Limited ...

Page 2: ...wo motors In addition to the standard RS485 interface it also supports two sets of PID parameter switching parameter one key recovery and user parameter backup HV610 series frequency inverters are divided into two types of G P according to their uses and support G P integration it can be used to drive various kinds of automatic production equipment such as fans water pumps textile paper drawing ma...

Page 3: ...efore carrying out these tasks Safety symbol description In this instruction manual safety matters are divided into the following two categories When it is used incorrectly it will cause danger and may lead to personal injury and death Danger When it is used incorrectly it will cause danger and may cause slight or moderate personal injury of equipment damage Caution ...

Page 4: ...rminal 71 F5 group input terminal 77 F6 group start stop control 89 F7 group torque control 94 F8 group auxiliary function 95 F9 group fault and protection 101 FA group PID function 106 FB group second group motor parameters 111 FC group multi segment instruction simple PLC 112 FD group communication parameters 117 FE group user customized function code 117 FF group performance optimization parame...

Page 5: ...ully inspect the products after purchase The items and methods that must be checked and confirmed are as follows Confirmation content Confirmation method Is it consistent with the goods ordered Please confirm the nameplate on the side of the machine Are there any parts broken or damaged Check the overall appearance and check for damage during transportation Are there any loose fastening parts such...

Page 6: ...hree phase220V R75 0 75kW 3 Three phase380V 7R5 7 5kW 4 Three phase460V 011 11kW 018 18 5kW No Inverter Type 110 110kW G General type 400 400kW P Fan pump type Note G1 input voltage range Single phase AC220V 15 G2 input voltage range Three phase AC220V 15 G3 input voltage range Three phase AC 380 440 15 10 G4 input voltage range Three phase AC 460 480 15 10 ...

Page 7: ...ard Lower panel Lower panel fixing screw Protective coil Control board terminal Main circuit connection terminal Nameplate position of frequency inverter Fan 1 3 Description of components of frequency inverter Take HV610 022G3 as an example Company logo label ...

Page 8: ...verter in the following application places and maintain the appropriate conditions 2 1 1 Installation Conditions 1 It is the best to have a well ventilated room 2 Ambient temperature 30 C 40 C bare machine with 30 C 50 C 3 The humidity is less than 90 RH and there is no water splashing or dripping 4 The installation foundation is firm and not easy to be vibrated and its vibration is not more than ...

Page 9: ...ention to the heat dissipation problem so please pay attention to the following points Please install the frequency inverter vertically so that heat can be dissipated upwards If there are more frequency inverters in the cabinet it is better to install them in parallel For occasions requiring mounting up and down please refer to the schematic diagram on the right side to install the heat insulation...

Page 10: ... supply is consistent with the rated input voltage of the frequency inverter Do not connect the electromagnetic switch and contactor to the frequency inverter input circuit Before peripheral equipment is connected to the frequency inverter it must be confirmed that its insulation to ground is in good condition Do not conduct insulation withstand voltage test on the frequency inverter so as not to ...

Page 11: ...should be used for parallel preparation and non inductive resistance should also be used for braking resistance Brake resistance connection terminals PB 22kW G type machines and the following specifications are models with built in brake function The wiring precautions for the brake resistance are the same as those for the output side U V and W the frequency inverter capacitors or surge absorbers ...

Page 12: ...8 2 2 3 Frequency inverter control loop terminal description ...

Page 13: ...9 ...

Page 14: ...485 communication terminal resistance need to be used in combination Jumper serial number Jumper position Functional Description Jumper position Functional Description J4 0 1 u F is connected between GND and PE J5 AO1 analog DC 0 10 v output AO1 analog DC 0 20 m a output J8 AI2 analog DC 4 m a 20 m a AI2 analog DC 0 10V J13 0 1 u f between COM and PE J14 AO2 analog 4 m A 20m A output AO2 analog DC...

Page 15: ...ical coupling isolation is compatible with bipolar input 2 Input impedance 2 4kΩ 3 Voltage range during level input 9V 30V X5 High speed pulse input terminal Besides the features of X1 X4 it can also be used as a high speed pulse input channel Highest input frequency 100kHz Voltage range 9V 30V Analog output AO1 GND Analog output 1 The AO1 jumper on the control board determines the voltage or curr...

Page 16: ...12 2 2 4 Standard wiring diagram of frequency inverter Precautions 1 Terminal means main circuit terminal and O means control circuit terminal ...

Page 17: ...Schematic diagram of processing and wiring for analog input terminals b Digital input terminal Shielded cables are generally required and the wiring distance should be as short as possible not exceeding 20m When active driving mode is selected necessary filtering measures should be taken for crosstalk of power supply It is recommended to use contact control square Leakage wiring Leakage connection...

Page 18: ...ect operation of the input terminals If it is needed that the input terminals of different frequency inverters are connected in parallel the diode is connected in series at the X terminal and the wiring is as shown above and the diode needs to meet IF 10mA UF 1V Source type wiring mode This wiring mode must remove the short connectors of 24v and OP and connect 24v to the common terminal of the ext...

Page 19: ...the relay coil Otherwise it is easy to cause damage to the DC 24V power supply and the driving capacity is not more than 50mA Note as shown in the figure the polarity of the absorption diode must be installed correctly Otherwise when the digital output terminal has output the DC 24V power supply will be burnt out immediately Relay Diode HV610 ...

Page 20: ...y inverter is in shutdown state LOCAL REMOT Keyboard operation terminal operation and remote operation communication control indicator light FWD REV Positive and negative rotation indicator light which indicates that it is in reverse rotation when the light is on TUNE TC Tuning torque control fault indicator light light on indicates torque control mode light slow flashing indicates tuning state an...

Page 21: ...ning operation When the fault alarm is on it can be used to reset the operation And the characteristics of the key are restricted by the function code F0 08 Increment key Increment of data or function code Descending key Decrements of data or function code 3 4 Methods of checking and modifying function codes The operation panel of this series of frequency inverters uses a three level menu structur...

Page 22: ...lues and the frequency inverters for quick selection by the user This provides three function code lookup methods the display code of each parameter display method is Parameter display mode Display Function parameter mode F User customized parameter method U The method for changing parameters by the users C The display modes of the three function codes are switched by the quick key on the panel F0...

Page 23: ...uning of motor parameters motor self learning steps are as follows The following explains the parameter identification method of the default motor 1 as an example The identification method of the motor 2 is the same as that of the default motor 1 except that the function code number needs to be changed in a targeted way If the motor can be completely disconnected from the load under the condition ...

Page 24: ...ce resistance F1 10 Asynchronous motor no load current If the motor cannot be completely disconnected from the load F1 29 motor 2 is FB 29 please select 1 asynchronous motor is still tuned and then press the run key on the panel to start the motor parameter identification operation ...

Page 25: ...election 0 Operation panel 1 Terminals 2 Communication 0 F002H F0 03 Main frequency source X selection 0 Number setting 1 1 Number setting 2 2 AI1 3 AI2 4 AI3 5 X5 pulse given 6 Multi segment instruction 7 Simple PLC 8 PID 9 Communication given 10 Potentiometer for keyboard given 1 F003H F0 04 Anti reverse selection 0 Allowed 1 Forbidden 0 frequency operation when reverse command is applied 0 F004...

Page 26: ...00Hz 0 00Hz F00FH F0 16 Maximum frequency 50 00Hz 500 00Hz F0 25 2 50 0Hz 3200 0Hz F0 25 1 50 00Hz F010H F0 17 Upper frequency source 0 F0 18 settings 1 AI1 2 AI2 3 AI3 4 X5 pulse setting 5 Communication given 0 F011H F0 18 Upper limiting frequency Lower frequency F0 20 maximum frequency F0 16 50 00Hz F012H F0 19 Upper frequency offset 0 00Hz maximum frequency F0 16 0 00Hz F013H F0 20 Lower limit ...

Page 27: ... the result of the main and auxiliary operations change 10 Bits frequency primary and secondary operation relation 0 Primary secondary 1 Primary and secondary 2 Maximum value of both 3 Minimum of both 00 F020H F0 33 Auxiliary frequency source offset frequency during superposition 0 00Hz maximum frequency F0 16 0 00Hz F021H F0 34 Command source bundling frequency source Bits operation panel command...

Page 28: ...s 2 2 decimal places 21 F029H DO output state AI1 voltage A12 voltage AI3 voltage Count value Length value Load speed PID setting Kilobit Hundreds Kilobit Hundreds PID feedback PLC stage PLUSE input pulse frequency Sync frequency Remaining run time AI1 pre calibration voltage AI2 pre calibration voltage AI3 pre calibration voltage Linear speed Current power on time Current operating time Input pul...

Page 29: ...ent of asynchronous motor 0 01A 655 35A inverter power 55kW 0 1A 6553 5A frequency inverter power 55 kW Model determin ation F103H F1 04 Rated frequency of asynchronous motor 0 01 Hz maximum frequency Model determin ation F104H F1 05 Rated speed of asynchronous motor 1rpm 65535rpm Model determin ation F105H F1 06 Stator resistance R1 0 001Ω 65 535Ω frequency inverter power 55kW 0 0001 6 5535 frequ...

Page 30: ...SR_P1 1 100 30 F200H F2 01 ASR_I1 0 01s 10 00s 0 50s F201H F2 02 Gain switching frequency of ASR 1 0 00 F2 05 5 00Hz F202H F2 03 ASR_P2 1 100 20 F203H F2 04 ASR_I2 0 01s 10 00s 1 00s F204H F2 05 Gain switching frequency of ASR 2 F2 02 maximum frequency 10 00Hz F205H F2 06 Vector controlled slip gain 50 200 100 F206H F2 07 Velocity loop filtering time 0 000 1 000s 0 050s F207H F2 09 Torque upper li...

Page 31: ...3 07 0 00Hz F305H F3 06 V F voltage point V1 0 0 100 0 0 0 F306H F3 07 V F frequency point F2 F3 05 rated frequency of motor F1 04 0 00Hz F307H F3 08 V F voltage point V2 0 0 100 0 0 0 F308H F3 09 V F slip compensation gain 0 0 200 0 0 0 F309H F3 10 V F over excitation gain 0 200 64 F30AH F3 11 V F oscillation suppression gain 0 100 Model determin ation F30BH F3 12 Oscillation suppression gain mod...

Page 32: ...aration voltage deceleration time 0 0s 1000 0s Note indicates the time when 0v changes to the rated voltage of the motor 0 0s F310H F3 17 V F separation shutdown option 0 frequency voltage independently reduced to 0 1 the frequency decreases again after the voltage decreases to 0 0 F311H ...

Page 33: ...2 positioning approach reserved 23 zero speed operation in 2 output when shutdown 24 cumulative power on time arrives 25 frequency level detection FD T2 output 26 frequency 1 reaches output 27 frequency 2 reaches output 28 current 1 reaches output 29 current 2 reaches output 30 arrive at output regularly 31 AI1 input overrun 32 falling load 33 reverse operation 34 zero current state 35 module temp...

Page 34: ...imum frequency 0 01kHz 100 00kHz 50 00kHz F409H F4 10 AO1 zero offset coefficient 100 0 100 0 0 0 F40AH F4 11 AO1 gain 10 00 10 00 1 00 F40BH F4 12 AO2 zero offset coefficient 100 0 100 0 0 0 F40CH F4 13 AO2 gain 10 00 10 00 1 00 F40DH F4 17 Delay time of FM switch output 0 0s 3600 0s 0 0s F411H F4 18 Relay 1 output delay time 0 0s 3600 0s 0 0s F412H F4 19 Relay 2 output delay time 0 0s 3600 0s 0 ...

Page 35: ... F4 36 The width of current 2 is arbitrarily reach 0 0 300 0 rated current of motor 0 0 F424H F4 37 AI1 input voltage protection value lower limit 0 00V F4 38 3 10V F425H F4 38 AI1 upper limit of input voltage protection value F4 37 10 00V C 6 80V F426H F4 39 Module temperature reached 0 C 100 C 75 C F427H F4 40 Zero current detection level 0 0 300 0 100 0 corresponding motor rated current 5 0 F42...

Page 36: ...ut 34 frequency modification enabled 35 the direction of PID action is reversed 36 external parking terminal 1 37 control command switching terminal 2 38 PID integral suspended 39 frequency source X switches to preset frequency 40 frequency source Y and preset frequency switch 41 motor selection terminal 1 42 reservations 43 PID parameter switching 44 user defined failure 1 45 user defined failure...

Page 37: ...0 000 bits X5 00000 F515H F5 22 X terminal valid logic2 0 active high 1 low level valid bits X6 10 bits X7 00000 F516H F5 24 AI curve 1 minimum input 0 00V F5 26 0 00V F518H F5 25 AI curve 1 minimum input corresponding settings 100 0 100 0 0 0 F519H F5 26 AI curve 1 maximum input F5 24 10 00V 10 00V F51AH F5 27 AI curve 1 maximum input corresponding setting 100 0 100 0 100 0 F51BH F5 28 AI1 filter...

Page 38: ...s AI3 is lower than the minimum input setting selection same as above 0 F528H F5 41 AI curve 4 minimum input 10 00V F5 43 0 00V F529H F5 42 AI curve 4 minimum input corresponding settings 100 0 100 0 0 0 F52AH F5 43 AI curve 4 inflection point 1 input F5 41 F5 45 3 00V F52BH F5 44 AI curve 4 inflection point 1 input corresponding settings 100 0 100 0 30 0 F52CH F5 45 AI curve 4 inflection point 2 ...

Page 39: ...eed tracking mode 0 starting from shutdown frequency 1 starting from zero speed 2 starting from the maximum frequency 0 F601H F6 02 Speed tracking speed 1 100 20 F602H F6 03 Starting frequency 0 00Hz 10 00Hz 0 00Hz F603H F6 04 Start frequency hold time 0 0s 100 0s 0 0s F604H F6 05 Start DC brake current pre excitation current 0 100 0 F605H F6 06 Dc brake start time pre excitation time 0 0s 100 0s0...

Page 40: ... parameters F7 00 Speed torque control mode selection 0 Speed control 1 torque control 0 F700H F7 01 Torque setting and source selection under torque control mode 0 number setting 1 F7 03 1 AI1 2 AI2 3 AI3 4 PULSE pulse 5 communication given 6 MIN AI1 AI2 7 MAX AI1 AI2 full scale of option 1 7 corresponding to F7 03 digital setting 0 F701H F7 02 Small torque stop compensation 50 0 50 0 0 0 F702H F...

Page 41: ...00Hz F809H F8 10 Hopping frequency 3 0 00Hz maximum frequency 0 00Hz F80AH F8 11 Hopping frequency 4 0 00Hz maximum frequency 0 00Hz F80BH F8 12 Amplitude of hopping frequency 0 00Hz maximum frequency 0 01Hz F80CH F8 13 Whether the jump frequency valid during acceleration and deceleration 0 invalid 1 valid 0 F80DH F8 14 Wakeup frequency F8 16 the maximum frequency F0 16 0 00Hz F80EH F8 15 Wake up ...

Page 42: ...1 allowed 1 F900H F9 01 Motor overload protection gain 0 20 10 00 1 00 F901H F9 02 Motor overload early warning coefficient 50 100 80 F902H F9 03 over voltage stall gain 0 100 30 F903H F9 04 over voltage stall protection voltage 200 0V 2000 0V 760 0V F904H F9 05 Over loss rate gain 0 100 20 F905H F9 06 Over current protection current 100 200 150 F906H F9 07 Selection of short circuit protection be...

Page 43: ... the shutdown party 2 continue to run 1000 bits OFF load LIF 0 free parking 1 slow down and stop 2 Jump to 7 of the rated frequency of the motor to continue running directly and automatically return when the load is not OFF loaded 10 000 bits when running PID feedback loss PIDF 0 free parking 1 shut down according to shutdown method 2 continue running 00000 F910H F9 17 Fault protection action opti...

Page 44: ...ven 7 FA 01 setting up down can be changed 0 FA00H FA 01 PID value given 0 0 100 0 50 0 FA01H FA 02 PID feedback source 0 AI1 1 AI2 2 AI3 3 AI1 AI2 4 PULSE pulse setting X5 5 communication given 6 AI1 AI2 7 MAX AI1 AI2 8 MIN AI1 AI2 0 FA02H FA 03 PID direction of action 0 positive effect 1 reaction 0 FA03H FA 04 PID given feedback range 10 65535 1000 FA04H FA 05 Proportional gain Kp 0 0 100 0 20 0...

Page 45: ...00 1 00 FA18H FA 25 PID integral attribute Bits integral separation 0 invalid 1 valid 10 bits stop integrating after output to limit value 0 continue integrating 1 stop points 00 FA19H FA 26 PID feedback missing test value 0 0 loss of feedback without judgment 0 1 100 0 0 0 FA1AH FA 27 PID feedback loss detection time 0 0s 20 0s 0 0s FA1BH FA 28 PID shutdown operation 0 stop without calculation 1 ...

Page 46: ...W 0 001 mH 65 535 mH frequency inverter power 55kW Model determin ation FB08H FB 09 Mutual inductance reactance of asynchronous motor 0 1 mH 6553 5 mH frequency inverter power 55kW 0 01 mH 655 35 mH frequency inverter power 55kW Model determin ation FB09H FB 10 Asynchronous motor no load current 0 01A FB 03 frequency inverter power 55kW 0 1A FB 03 frequency inverter power 55kW Model determin ation...

Page 47: ...or control 1 PG closed loop vector control 2 V F control 0 FB3DH FB 62 Selection between acceleration and deceleration of 2nd motor 0 same as 1st motor 1 acceleration and deceleration time 1 2 acceleration and deceleration time 2 3 acceleration and deceleration time 3 4 acceleration and deceleration time 4 0 FB3EH FB 63 Second motor torque boost 0 0 automatic torque increase 0 1 30 0 Model determi...

Page 48: ...on 0 for shutdown memory 1 stop memory 00 FC11H FC 18 Simple PLC section 0 shipping time 0 0s h 6500 0s h 0 0s h FC12H FC 19 Selection of acceleration and deceleration time for simple PLC section 0 0 3 0 FC13H FC 20 Simple PLC section 1 shipping time 0 0s h 6500 0s h 0 0s h FC14H FC 21 Selection of acceleration and deceleration time for simple PLC section 1 0 3 0 FC15H FC 22 Simple PLC section 2 s...

Page 49: ... 0s h FC26H FC 39 Selection of acceleration and deceleration time for simple PLC section 10 0 3 0 FC27H FC 40 Simple PLC section 11 shipping time 0 0s h 6500 0s h 0 0s h FC28H FC 41 Selection of acceleration and deceleration time for simple PLC section 11 0 3 0 FC29H FC 42 Simple PLC section 12 shipping time 0 0s h 6500 0s h 0 0s h FC2AH FC 43 Selection of acceleration and deceleration time for si...

Page 50: ...cal address 0 broadcast address 1 247 1 FD03H FD 04 MODBUS response delay 0 20ms 2 FD04H FD 05 Communication timeout 0 0 invalid 0 1 60 0s 0 0 FD05H FD 06 MODBUS communication data format Bits MODBUS 0 non standard MODBUS protocol 1 standard MODBUS protocol Ten bits reserved 31 FD06H FD 07 Discrimination rate of communication read current 0 0 01A 1 0 1A 0 FD07H FD 08 Communication setting frequenc...

Page 51: ...F0 00 FE11H FE 18 User function code 18 F0 00 FE12H FE 19 User function code 19 F0 00 FE13H FE 20 User function code 20 F0 00 FE14H FE 21 User function code 21 F0 00 FE15H FE 22 User function code 22 F0 00 FE16H FE 23 User function code 23 F0 00 FE17H FE 24 User function code 24 F0 00 FE18H FE 25 User function code 25 F0 00 FE19H FE 26 User function code 26 F0 00 FE1AH FE 27 User function code 27 ...

Page 52: ...ximum generating torque current 10 100 20 FF16H FF 23 Automatic frequency increase KP 0 100 50 FF17H FF 24 Automatic frequency increase KI 0 100 50 FF18H FF 26 Rotational speed tracking proportional gain KP 0 1000 500 FF1AH FF 27 Rotational speed tracking integral gain KI 0 1000 800 FF1BH FF 28 Rotational speed tracking target current 30 200 100 FF1CH FF 29 Lower limit of rotational speed tracking...

Page 53: ...0 encoder PG card exception 21 abnormal reading and writing of parameters 22 abnormal frequency inverter hardware 23 motor short circuit to ground 24 reservations 25 reservations 26 the running time has arrived 27 User defined fault 1 28 User defined fault 2 29 Time to power on 30 OFF load 31 loss of PID feedback at runtime 40 fast current limit timeout 41 switch the motor during operation 42 Spee...

Page 54: ...11H E0 18 Frequency inverter status at second failure AF12H E0 19 Power on time for second failure AF13H E0 20 Run time at second failure AF14H E0 21 Radiator temperature at the second failure AF15H E0 23 Frequency at first failure AF17H E0 24 Current at first failure AF18H E0 25 Bus voltage at first failure AF19H E0 26 Enter the terminal status when the fault occurs for the first time AF1AH E0 27...

Page 55: ...5 AI2 displayed voltage 1 10 000V 10 000V Factory correction A205H P2 06 AI2 measured voltage 2 10 000V 10 000V Factory correction A206H P2 07 AI2 displayed voltage 2 10 000V 10 000V Factory correction A207H P2 08 AI3 measured voltage 1 10 000V 10 000V Factory correction A208H P2 09 AI3 displayed voltage 1 10 000V 10 000V Factory correction A209H P2 10 AI3 measured voltage 2 10 000V 10 000V Factor...

Page 56: ...A 0 01V 0 01mA 700AH U0 11 AI3 voltage V 0 01V 700BH U0 12 count value 1 700CH U0 13 Length value 1 700DH U0 14 Load speed display 1 700EH U0 15 PID setting 1 700FH U0 16 PID feedback 1 7010H U0 17 PLC stage 1 7011H U0 18 PULSE input pulse frequency Hz 0 01kHz 7012H U0 19 Feedback speed Hz 0 01Hz 7013H U0 20 Remaining operating time 0 1Min 7014H U0 21 AI1 pre correction voltage 0 001V 7015H U0 22 ...

Page 57: ...0 45 Fault message 1 702DH U0 59 Set frequency 0 01 703BH U0 60 Operating frequency 0 01 703CH U0 61 frequency inverter status 1 703DH U0 62 Current fault code 1 703EH U0 65 Upper torque limit 0 1 7041H U0 69 frequency inverter module radiator temperature 0 C 120 C 7045H U0 70 Accumulated operating time 0h 65535h 7046H U0 71 Cumulative power on time 0 65535 hours 7047H U0 72 Cumulative power consu...

Page 58: ...frequency inverter drives multiple motors such as negative load of fans and pumps For occasions where one frequency inverter drags multiple motors Tips The motor parameter identification process must be carried out when selecting the vector control mode Only accurate motor parameters can give rise to the advantages of vector control Better performance can be obtained by adjusting the speed regulat...

Page 59: ...on codes are set AI is given as frequency and the voltage current input corresponds to 100 0 set which is the percentage ratio of F0 16 relative to the maximum frequency 5 Pulse given X5 Frequency is given through terminal X5 high speed pulse Pulse given signal specification voltage range 9V 30V frequency range 0kHz 100kHz Pulse given can only be input from the multifunctionality input terminal X5...

Page 60: ...n fact negative frequency is prohibited When reverse operation is prohibited and reverse operation is prohibited the frequency inverter keeps running at 0 Hz F0 04 1 should be set when the motor is not allowed to rotate reversely F0 05 phase sequence direction 0 1 0 0 standard phase sequence 1 carry out phase sequence exchange The direction of rotation of the motor changes F0 06 start protection s...

Page 61: ...to accelerate from zero frequency to the acceleration and deceleration reference frequency F0 13 is determined as shown in figure 5 1 t1 Deceleration time refers to the time required for the frequency inverter to decelerate to zero frequency from the acceleration and deceleration reference frequency F0 13 as shown in figure 5 1 t2 Figure 5 1 schematic diagram of acceleration and deceleration time ...

Page 62: ... droop rate need to be adjusted For each transmission process the appropriate droop rate needs to be gradually found in practice It is recommended not to set F0 15 too large otherwise the steady state speed will drop significantly when the load is large Both the master and slave must set the droop rate Droop speed synchronous frequency output torque droop rate 10 For example F0 15 1 00 50 Hz synch...

Page 63: ...y will affect the following performance Carrier frequency Low high Motor noise Big small Output current waveform Poor good Motor temperature rise High low Temperature rise of frequency inverter Low high Leakage current Small big External radiation interference Small big The factory setting of carrier frequency is different for frequency inverters with different power Although users can modify it a...

Page 64: ...ely set motor nameplate parameters independent parameter tuning select different control modes and independently set parameters related to operation performance etc The user selects the current motor parameter group through the F0 28 function code and who can also switch the motor parameters through the digital quantity input terminal X When the function code selection conflicts with the terminal ...

Page 65: ...d the auxiliary frequency Y are switched through the No 18 function of the X terminal Function terminal No 18 is closed for auxiliary y and the terminal is broken on for the main frequency Y 3 main frequency X and main and auxiliary operation results switch Terminal switching function is No 18 4 secondary frequency Y and primary and secondary operation results switch Terminal switching function co...

Page 66: ... inverter operates the fan in the running state the fan rotates when the radiator temperature is higher than 40 degrees in the shutdown state and the fan does not operate when the radiator temperature is lower than 40 degrees in the shutdown state 1 the fan has been running all the time The fan has been running since it was powered on F0 36 forward and reverse dead time 0 0s 3000 0s 0 0s Set the t...

Page 67: ...type display 1 2 model determination This parameter is only for users to view the factory model and cannot be changed Model 1 G constant torque load model suitable for constant torque load with specified rated parameters Type 2 P Fan pump type load model suitable for variable torque load with specified rated parameters Fan pump load Note F0 42 is only for display and cannot be modified The selecti...

Page 68: ...assword protection function will be invalid F0 47 initialization 0 65535 0 0 no operation 1001 restore factory settings excluding motor parameters After setting F0 47 as 1001 most of the frequency inverter function parameters are restored to factory parameters but motor parameters frequency command decimal point fault record information accumulated running time accumulated power on time and accumu...

Page 69: ...ies motor parameters If it is impossible to tune the asynchronous motor on site you can enter the above mentioned corresponding function code according to the parameters provided by the motor manufacturer F0 29 motor parameters self tuning 0 3 0 0 no operation 1 simple static self tuning It is suitable for asynchronous motors where large inertia loads are not easy to disengage and cannot be rotate...

Page 70: ...requency 1 and switching frequency 2 are linearly switched by two sets of pi parameters as shown in figure 5 03 Figure 5 03 pi parameter diagram By setting the proportional coefficient and the integration time of the speed regulator the speed dynamic response characteristics of the vector control can be adjusted Increasing the proportional gain and decreasing the integration time can accelerate th...

Page 71: ...corresponds to F2 10 while 100 of F2 10 is the rated torque of the frequency inverter For AI1 AI2 AI3 X5 settings please refer to the introduction of F4 AI curve When the selection is communication setting The host computer writes 100 00 100 00 of the data through the communication address 0x1000 of which 100 00 corresponds to F2 10 F3 group V F control parameters This group of function codes is o...

Page 72: ... lift at low frequency However the setting of torque increase is too large the motor is easy to overheat and the frequency inverter is easy to over current This parameter is recommended to be increased when the load is heavy and the starting torque of the motor is insufficient The torque lift can be reduced when the load is light When the torque increase is set to 0 0 the frequency inverter will a...

Page 73: ...tation control can suppress the rise of bus voltage and avoid over voltage fault The greater the over excitation gain the stronger the suppression effect When the frequency inverter is prone to over voltage alarm during deceleration it is necessary to increase the over excitation gain However the over excitation gain is too large which easily leads to an increase in the output current and needs to...

Page 74: ...need to be set to determine the given output voltage 7 PID The output voltage is generated according to the PID closed loop Please refer to FA group PID for details 8 Communication given The voltage is given by the upper computer through communication VF separation voltage source selection is similar to frequency source selection see F0 03 main frequency source selection introductions Of which 100...

Page 75: ...02 relay output function selection T A T B T C 0 42 2 F4 04 DO1 open collector output terminal 0 42 0 The function of the multi function output terminal is explained as follows Setting value Functionalities Description 0 No output The output terminal has no function 1 The frequency inverter is in operation Indicates that the frequency inverter is running and has an output frequency which can be ze...

Page 76: ...the simple PLC runs through a cycle a pulse signal with a width of 250ms is output 12 Accumulated operating time arrives When the accumulated running time of the frequency inverter exceeds the time set by F8 01 an ON signal is output 13 Frequency limit When the set frequency exceeds the upper limit frequency or the lower limit frequency and the output frequency of the frequency changer also reache...

Page 77: ...the frequency inverter is in the off load state an ON signal is output 33 In reverse operation When the frequency inverter is in reverse operation an ON signal is output 34 Zero current state Please refer to the descriptions of function codes F4 33 and F4 34 35 Module temperature reached When the frequency inverter module radiator temperature U0 69 reaches the set module temperature reaching value...

Page 78: ... 0 2 times rated torque of motor 4 Output power 0 2 times rated power 5 Output voltage 0 1 2 times rated voltage of frequency inverter 6 PULSE pulse input 0 01kHz 100 00kHz 7 AI1 0V 10V 8 AI2 0V 10V or 0 20mA 9 AI3 0V 10V 10 Length 0 maximum set length 11 count value 0 maximum count value 12 Communication settings 0 0 100 0 13 Motor rotational speed Rotational speed corresponding to 0 maximum outp...

Page 79: ...ve logic definition BIT1 relay 1 positive and negative logic definition BIT3 DO1 positive and negative logic definition Figure 5 08 Defines the output logic of the output terminals FMR relay 1 DO1 0 positive logic the digital quantity output terminal and the corresponding common terminal are connected in a valid state and disconnected in an invalid state 1 reverse logic the connection between the ...

Page 80: ...rival frequency detection value 1 0 00 Hz maximum frequency 50 00 Hz F4 30 random arrival frequency detection width 1 0 0 100 0 0 0 F4 31 random arrival frequency detection value 2 0 00 Hz maximum frequency 50 00 Hz F4 32 random arrival frequency detection width 2 0 0 100 0 0 0 When the output frequency of the frequency inverter is within the positive and negative detection range of any frequency ...

Page 81: ... F4 39 module temperatures reached 0 100 75 C When the frequency inverter radiator temperature reaches the temperature the multi function DO of the frequency inverter outputs the module temperature reaches ON message F4 40 zero current detection level 0 0 300 0 rated current of motor 5 0 F4 41 zero current detection delay time 0 00s 600 00s 0 10s When the output current of the frequency inverter i...

Page 82: ...als to reset faults Same function as reset key on keyboard This function can be used to reset the remote fault barrier 10 Suspension of operation The frequency inverter decelerates and stops but all operating parameters are memorized Such as PLC parameters swing frequency parameters and PID parameters After this terminal signal disappears the frequency inverter returns to the operating state befor...

Page 83: ...a pulse input terminal 31 Reserve Reserve 32 Immediate DC braking When this terminal is active the frequency inverter switches directly to the DC braking state 33 External fault normally closed input When the normally closed signal of an external fault is sent to the frequency inverter the frequency inverter reports the fault ETF and stops the operation 34 Frequency modification prohibition If thi...

Page 84: ...king terminal 2 Under any control mode panel control terminal control and communication control this terminal can be used to slow down and stop the frequency inverter The deceleration time at this time is fixed at deceleration time 4 49 Deceleration DC brake When this terminal is active the frequency inverter will first slow down to the stop DC brake starting frequency and then switch to the DC br...

Page 85: ...nstructions can also be used as a given source of PID or as a voltage source for VF separation control etc to meet the need of switching between different given values Table 2 description of terminal function for acceleration and deceleration time selection Terminal 2 Terminal 1 Selection of acceleration or deceleration time Corresponding parameter OFF OFF Acceleration time 1 F0 10 F0 11 OFF ON Ac...

Page 86: ...description F5 11 Terminal command mode 0 Two wire type 1 F5 00 X1 terminal function selection 1 Forward run FWD F5 01 X2 terminal function selection 2 Reverse run REV K1 K2 Operating instructions 1 0 Forward 0 1 Reversal 1 1 Stop 0 0 Stop Figure 5 12 two wire modes 1 As shown in the above figure in this control mode k1 is closed and the frequency inverter is running forward K2 closes and reverses...

Page 87: ...nction selection 2 Reverse run REV F5 02 X3 terminal function selection 3 Three wire operation control Figure 5 14 three wire control modes 1 As shown in the above figure the control mode is in the closed state of SB1 button press SB2 button to rotate the frequency inverter forward press SB3 button to rotate the frequency inverter reversely and the sb1 button opens and the frequency inverter stops...

Page 88: ...sary to keep the SB1 button closed and the SB2 button command will take effect at the edge of the closing action F5 12 terminal UP DOWN change rate 0 01Hz s 65 535Hz s 1 00Hz s When setting terminal UP DOWN to adjust the set frequency the speed of frequency changes that is the amount of frequency change per second F5 13 PULSE minimum input 0 00kHz F5 15 0 00HZ F5 14 PULSE minimum input correspondi...

Page 89: ... 1 min input 0 00V F5 26 0 00V F5 25 AI curve 1 minimum input corresponding settings 100 0 100 0 0 0 F5 26 AI curve 1 maximum input F5 24 10 00V 10 00V F5 27 AI curve 1 maximum input corresponding settings 100 0 100 0 100 0 F5 28 AI1 filtering time 0 00s 10 00s 0 10s The above function code is used to set the relationship between the analog input voltage and the set value it represents When the vo...

Page 90: ... usage of curve 3 please refer to the description of curve 1 F5 39 AI curve selection 111 555 321 Bit curve selection corresponding to AI1 1 Curve 1 2 point curve see F5 24 F5 27 2 Curve 2 2 point curve see F5 29 F5 32 3 Curve 3 2 point curve see F5 34 F5 37 4 Curve 4 4 point curve see F5 41 F5 48 5 Curve 5 4 point curve see F5 49 F5 56 10 bits the curve corresponding to AI2 are selected to be 1 5...

Page 91: ... analog quantity is the function code Determined curve minimum input corresponding settings F5 25 F5 30 F5 35 If 1 is selected when the AI input is lower than the minimum input the corresponding setting of the analog quantity is 0 0 F5 41 AI curve 4 minimum input 0 00V F5 43 0 00V F5 42 AI curve 4 minimum input corresponding settings 100 0 100 0 0 0 F5 43 AI curve 4 inflection point 1 input F5 41 ...

Page 92: ...le Figure 5 17 schematic diagram of 4 point curve Notes When setting curve 4 and curve 5 you should pay attention to the following conditions minimum input voltage of curve inflection point 1 voltage Inflection point 2 voltage maximum voltage F5 65 AI1 sets jumping point 100 0 100 0 0 0 F5 66 AI1 sets jump amplitude 0 0 100 0 0 5 F5 67 AI2 sets jumping point 100 0 100 0 0 0 F5 68 AI2 sets jump amp...

Page 93: ...tracking and restarting The frequency inverter first judges the speed and direction of the motor then starts at the tracked frequency of the motor and during rotation the motor starts smoothly and without impact It is suitable for the restart of large inertia load with instantaneous power failure In order to ensure the performance of speed tracking and restart it is necessary to accurately set the...

Page 94: ...s not work The startup frequency holding time is not included in the acceleration time but is included in the operation time of the simple PLC F6 05 start DC brake current pre excitation current 0 100 0 F6 06 start DC brake time pre excitation time 0 0s 100 0s 0 0s Start the direct current brake which is usually used to stop the running motor before starting The pre excitation is used to set up a ...

Page 95: ... used to prevent over current and other faults that may be caused by starting DC braking at higher speeds Figure 5 19 schematic diagram of DC braking F6 11 brake usage rate 0 100 100 Valid only for frequency inverter with built in brake unit It is used to adjust the duty ratio of the moving unit and if the brake usage rate is high the duty ratio of the brake unit is high and the brake effect is st...

Page 96: ...time 3 0 0s 6500 0 S model determination F6 20 deceleration time 3 0 0s 6500 0 S model determination F6 21 acceleration time 4 0 0s 6500 0 S model determination F6 22 deceleration time 4 0 0s 6500 0 S model determination HV610 has 4 groups of acceleration and deceleration times which are F0 10 F0 11 and the above 3 groups of acceleration and deceleration times respectively The definitions of the f...

Page 97: ... the S curve acceleration and deceleration respectively Figure 5 21 S curve acceleration and deceleration F6 24 S curve start period time proportion 0 0 0 100 0 F6 25 30 F6 25 S curve end period time proportion 0 0 0 100 0 F6 26 30 The function codes F6 24 and F6 25 respectively define the time ratio between the start and end periods of the S curve acceleration and deceleration A and the two funct...

Page 98: ...ethods Torque setting uses relative value 100 0 corresponding to the rated torque of the motor Setting range 200 0 200 0 table the maximum torque of the Ming frequency inverter is twice the rated torque of the frequency inverter When the torque is given to be positive the frequency inverter is running in forward rotation When the torque is given to be negative the frequency inverter is running in ...

Page 99: ...is controlled if the load torque is less than the motor output torque the motor speed will continuously increase In order to prevent accidents such as speeding in mechanical systems it is necessary to limit the maximum rotational speed of the motor during torque control If it is necessary to dynamically and continuously change the maximum frequency of torque control the upper limit frequency can b...

Page 100: ...r reaching the set timing running time the frequency inverter stops automatically and the multi function DO outputs an on signal at the same time Each time the frequency inverter starts it starts counting from 0 The remaining running time of timing can be checked through u0 20 The timing run time is set by F8 05 F8 06 and the time unit is min F8 06 timing run time 0 0Min 6500 0Min 0 0Min F8 07 arr...

Page 101: ... 4 Hopping frequency and hopping frequency amplitude is illustrated herein with please refer to figure 5 22 Figure 5 22 Hopping frequency diagram F8 13 is the Hopping frequency valid during acceleration and deceleration 0 1 0 This function code is used to set whether the skip frequency is valid during acceleration and deceleration F8 13 1 when the operating frequency is in the hopping frequency ra...

Page 102: ... operation command is valid when the set frequency is greater than or equal to F8 14 wake up Frequency after a delay of time F8 15 the frequency inverter starts to start In general please set the wakeup frequency to be greater than or equal to the sleep frequency Set the wake up frequency and sleep frequency to both 0 00 Hz sleep and wake up functions are invalid When the sleep function is enabled...

Page 103: ...ter slows down until it stops F8 20 momentary stop action pauses judgment voltage 80 0 100 0 90 0 F8 21 judging time of instantaneous power failure voltage rebound 0 00s 100 00s 0 50s F8 22 instantaneous power failure action judgment voltage 60 0 100 0 standard bus voltage 80 0 F8 23 F8 32 are specially designed for the textile industry They are used in textile chemical fiber and other industries ...

Page 104: ...xed value The frequency of swing frequency operation is limited by the upper limit frequency and the lower limit frequency F8 26 frequency swing period 0 0s 3000 0s 10 0s F8 27 triangular wave rise time coefficient 0 0 100 0 50 0 Frequency swing period the time value of a complete frequency swing period The triangular wave rise time coefficient F8 27 is the percentage of the triangular wave rise t...

Page 105: ...alue F8 32 should not be greater than the set count value F8 31 The count value can be viewed in u0 12 F9 group failure and protection F9 00 motor overload protection selection 0 1 1 F9 01 motor overload protection gain 0 20 10 00 1 00 F9 00 0 motor overload protection is invalid F9 00 1 at this time the frequency inverter judges whether the motor is overloaded according to the inverse time limit ...

Page 106: ...age stall gain 0 100 30 F9 04 stall over voltage point 200 0V 2000 0V 760 0 F9 03 0 over voltage stall protection function is invalid F9 03 non 0 over voltage stall protection function is valid During the speed reduction of the frequency inverter due to the influence of the load inertia the actual decrease of the motor speed may be lower than the decrease rate of the output frequency At this time ...

Page 107: ...urrent suppression gain to less than 20 The over run speed gain is set to 0 the over run speed function will be cancelled F9 07 selection of short circuit protection from power on to ground 0 1 1 0 power on short circuit test to ground is invalid 1 power on short circuit detection to ground is valid This function is valid and then the uvw end of the frequency inverter will have a voltage output fo...

Page 108: ...st fault PIDF 0 free parking 1 stop the machine according to the set stop method 2 continue running F9 17 fault protection action selection 4 00000 22222 00000 Bit failure DEU due to excessive speed deviation 10 digits motor over speed OSF 100 bits initial position error POF 1000 bits load shedding fault LLF 10 000 bits reserved 0 free parking 1 stop the machine according to the set stop method 2 ...

Page 109: ...rotection if the load recovers the frequency inverter will automatically resume operating at the set frequency F9 30 over speed detection value 0 0 50 0 maximum frequency 20 0 F9 31 over speed detection time 0 0s 60 0s 1 0s When the frequency inverter detects that the actual rotational speed of the motor exceeds the maximum frequency the exceeding value is greater than the over speed detection val...

Page 110: ...gram FA 00 PID given channel selection 0 6 0 0 FA 01 setting 1 AI1 2 AI2 3 AI3 4 X5 pulse setting 5 communication settings 6 multi speed setting 7 FA 01 setting up down can be changed FA 01 PID digital setting 0 0 100 0 50 0 The setting target amount of the process PID is a relative value and the setting range is 0 0 100 0 Similarly the feedback quantity of PID is also a relative quantity and the ...

Page 111: ...on between the feed quantity and the given quantity is 100 0 the regulating amplitude of the PID regulator to the output frequency command is the maximum frequency Integration time Ti1 Determines the strength of integral adjustment of PID regulator The shorter the integration time the greater the adjustment intensity the integration time refers to when the deviation between the PID feedback quanti...

Page 112: ...0 100 0 20 0 FA 16 Integration time Ti2 0 01s 10 00s 2 00S FA 17 Differential time Td2 0 00 10 000 0 000s In some applications a group of PID parameters cannot meet the requirements of the whole operation process and different PID parameters need to be adopted in different situations The above function code is used for switching the two groups of PID parameters The setting mode of regulator parame...

Page 113: ...re 5 29 Figure 5 29 schematic diagram of PID switching according to operating frequency FA 19 PID parameter switching deviation 1 0 0 FA 20 20 0 FA 20 PID parameter switching deviation 2 FA 19 100 0 80 0 FA 21 PID initial value 0 0 100 0 0 0 FA 22 PID initial value holding time 0 00s 650 00s 0 00s When the frequency inverter is started the PID output is fixed to the PID initial value FA 21 and aft...

Page 114: ...t this time the PID only has proportional and differential effects Ten digits whether to stop integrating after outputting to the limit value 0 continue to score When the PID outputs to the upper limit frequency or the lower limit frequency the integral calculation will continue 1 stop points When the PID is output to the upper limit frequency or the lower limit frequency the calculation of the PI...

Page 115: ...icator on the control panel flashes for 1s cycle FB group 2 motor parameters HV610 can switch operation between two motors The two motors can respectively set motor nameplate parameters and can respectively enter Line motor parameter tuning VF control or vector control can be selected separately encoder related parameters can be set separately and parameters related to VF control or vector control...

Page 116: ...ess PID For this reason the dimension of the multi segment instruction is a relative value The simple PLC function is a multi section speed generator The frequency inverter automatically numbers the running frequency and direction according to the running time to meet the technological requirements The function was previously completed by the PLC programmable controller and now depends on the freq...

Page 117: ...eed as frequency source simple PLC voltage source as VF separation and setting source of process PID In the three applications the dimension of the multi segment instruction is the relative value ranging from 100 0 to 100 0 Which is the percentage of the relative maximum frequency when used as the frequency source When VF is used as a separate voltage source it is a percentage of the rated voltage...

Page 118: ...no memory when power fails When power is lost the PLC operation state will not be memorized When power is turned on the PLC will start to run again from the first stage 1 power failure memory When power is lost the PLC operation status including operation phase and frequency and the time that has already been run will be memorized Continue to run from the memory stage after power up Ten digits sto...

Page 119: ...n time 0 0s h 6500 0s h 0 0s h FC 27 Simple PLC section 4 acceleration and deceleration time 0 3 0 FC 28 Simple PLC section 5 operation time 0 0s h 6500 0s h 0 0s h FC 29 Simple PLC 5 acceleration and deceleration time 0 3 0 FC 30 Simple PLC section 6 operation time 0 0s h 6500 0s h 0 0s h FC 31 Simple PLC section 6 acceleration and deceleration time 0 3 0 FC 32 Simple PLC section 7 operation time...

Page 120: ...ion 13 operating time 0 0s h 6500 0s h 0 0s h FC 45 Simple PLC section 13 acceleration and deceleration time 0 3 0 FC 46 Simple PLC section 14 operating time 0 0s h 6500 0s h 0 0s h FC 47 Simple PLC section 14 acceleration and deceleration time 0 3 0 FC 48 Simple PLC section 15 operating time 0 0s h 6500 0s h 0 0s h FC 49 Simple PLC section 15 acceleration and deceleration time 0 3 0 FC 50 Simple ...

Page 121: ...FF Group control optimization parameters FF 04 cbc current limiting enable 0 1 0 0 not enabled 1 enabling wave by wave current limiting By enabling the wave by wave current limiting function the over current fault of the frequency inverter can be minimized and the frequency inverter can be guaranteed to run uninterruptedly FF 06 Uder voltage point setting 60 140 100 0 Voltage value of frequency in...

Page 122: ... failure 0 00 500 00 0 00A E0 15 Bus voltage at second failure 0 0 2000 0 0 0V E0 18 Frequency inverter status at second failure 0 65535 0 E0 19 Power on time for second failure 0 65535 0 E0 20 Run time at second failure 0 65535 0 E0 23 Frequency at first failure 0 00 500 00 0 00HZ E0 24 Current at first failure 0 00 500 00 0 00A E0 25 Bus voltage at first failure 0 0 2000 0 0 0V E0 28 Frequency i...

Page 123: ... functional parameters has been corrected at the factory When the factory value is restored it will be restored to the factory corrected value Generally no correction is required at the application site Measured voltage refers to the actual voltage measured by measuring instruments such as multimeter Display voltage refers to the voltage display value sampled by the frequency converter See u0 grou...

Page 124: ... AI1 voltage signal 8v or so Given AI2 voltage signal 8v or so Given AI3 voltage signal 8v or so Measured actual measured AI1 voltage value is recorded as v2 Measured actual measured AI2 voltage value is recorded as v2 Measured actual measured AI3 voltage value is recorded as v2 View U0 21 display value record as U2 View U0 22 display value record as U2 View U0 23 display value record as U2 V1 inp...

Page 125: ...Display the output voltage value of the frequency inverter during operation U0 04 Output current Indication range 0 00A 655 35A frequency inverter power 55kw 0 0A 6553 5A frequency inverter power 55kw Display the output current value of the frequency inverter during operation U0 05 Output power Indication range 0 32767 Display the output power value of the frequency inverter during operation U0 06...

Page 126: ...D feedback PID feedback percentage FA 04 U0 18 PULSE input pulse frequency Indication range 0 00kHz 100 00KHz Display X5 high speed pulse sampling frequency minimum unit is 0 01 KHz U0 19 Feedback speed Indication range 320 00Hz 320 00Hz U0 20 Remaining operating time Indication range 0 0 6500 0 minutes U0 21 AI1 pre correction voltage Indication range 0 000V 10 570V U0 22 AI2 voltage current befo...

Page 127: ...display Indication range 0 00Hz 500 00Hz Display the auxiliary frequency Y frequency setting U0 35 Target torque Indication range 200 0 200 0 Display the current torque upper limit setting U0 37 Power factor angle Indication range Display the current operating power factor angle U0 39 VF separates target voltage Indication range 0v rated voltage of motor U0 40 VF separates output voltage Indicatio...

Page 128: ...formation The data definition format is as follows U0 61 Bit0 0 shutdown 1 forward rotation 2 reversal Bit1 Bit2 0 constant speed 1 accelerating 2 slow down Bit3 Bit4 0 bus voltage is normal 1 under voltage U0 62 Current fault code Indication range 0 99 Display the current fault code U0 65 Upper torque limit Indication range 200 00 200 00 Display the current upper limit of the given torque U0 69 F...

Page 129: ...72 Cumulative power consumption Indication range 0 65535 degrees U0 73 Product Number Indication range U0 74 Software version number Indication range U0 76 Rated power of frequency converter Indication range U0 77 Frequency inverter G P type machine Indication range U0 78 Rated voltage of frequency inverter Indication range ...

Page 130: ...is small 1 Eliminate peripheral faults 2 Identify motor parameters 3 Increase the acceleration time 4 Adjust the manual lifting torque or V F curve 5 Adjust the voltage to the normal range 6 Choose speed tracking start or wait for the electric machine to stop before starting 7 Cancel the sudden load 8 Choose the frequency inverter with higher power level 03 Deceleration over current 1 Frequency in...

Page 131: ...ectifier bridge and buffer resistance is not normal 5 Abnormal drive plate 6 Abnormal control panel 1 Reset fault 2 Adjust the voltage to the normal range 3 Seek technical support 4 Seek technical support 5 Seek technical support 6 Seek technical support 10 frequency inverter overload 1 Whether the load is too large or electricity occurs locked rotation of machine 2 The selection of frequency inve...

Page 132: ...tor parameters are not set according to nameplate 2 Parameter identification process timed out 1 Set motor parameters correctly according to nameplate 2 Check the frequency inverter to motor lead 21 EEPROM Read write fault 1 EEPROM chip is damaged 1 Replace the main control board 22 Hardware failure of frequency inverter 1 over voltage exists 2 There is over current 1 According to the over voltage...

Page 133: ...eleration time Solutions There is no additional braking resistor or feedback unit Please increase F3 10 V F over excitation gain setting by 20 each time After increasing F3 10 V F over excitation gain setting if the motor oscillation over voltage fault is caused please reduce FF 17 over voltage suppression voltage gain setting The inverter is equipped with a braking resistor or an energy feedback ...

Page 134: ...he carrier frequency value F0 22 in units of 1 0 kHz note increasing the carrier frequency motor leakage current will increase Sudden unloading of heavy load to report over voltage deceleration to report over voltage Confirm that the over voltage suppression enable ff 15 is set to the enable state Increase the over voltage suppression gain ff 16 ff 17 factory 30 by 10 units maximum adjustment to 1...

Page 135: ...ncrease deceleration time Setting of over loss rate suppression is not appropriate Confirm that the over current suppression function FF 11 has been enabled The setting value of over current suppression action current FF 10 is too large and is recommended to be adjusted within 120 to 150 The setting of over current suppression gain FF 12 is too small and it is recommended to adjust within 20 to 40...

Page 136: ... resistance Acceleration time is too short Increase the acceleration time Deceleration over voltage OU2 There is an external force to drag the motor during deceleration Cancel additional power or add braking resistance over voltage suppression setting is not appropriate Confirm that the over voltage suppression function FF 15 has enabled over voltage suppression action voltage FF 14 set value is t...

Page 137: ...dling Electric frequency inverter The display is normal and EnEr is displayed after operation An d stop the machine immediately EnEr The fan is damaged or jammed There is a short circuit in the wiring of the peripheral control terminal Replace the fan Eliminate external short circuit fault ...

Page 138: ...vent the damage of devices on the circuit board Non professional technical personnel shall carry out electrical detection or measurement during power up or operation of the frequency inverter 7 1 Maintenance and repair 7 1 1 Routine maintenance Due to the influence of ambient temperature humidity dust and vibration the devices inside the frequency inverter will age causing potential failure of the...

Page 139: ...er the bolts and screws are loose and whether there are any spark marks Processing is normal Fan cooling Whether there is dust accumulation whether the fan blade movement is blocked or whether there is abnormal sound and vibration and whether the wind turbine housing is overheated and deformed Replace defective products Printed circuit board Whether there is overheating or burning Dust accumulatio...

Page 140: ...ation burning marks on board surface poor contact of plug ins 7 2 Storage and storage After the user purchases the frequency inverter the following points must be paid attention to for temporary storage and long term storage When storing try to pack it into the packing box of our Company according to the original packing It should be placed in a room with a temperature of 25 65 without moisture du...

Page 141: ...een the idle switch and the input side of the frequency inverter Cut OFF the main power supply when the frequency inverter fails Ac input reactor Input side of frequency inverter Increasing the power factor at the input side validly eliminate the higher harmonic on the input side Brake unit or brake resistor Main circuit of frequency inverter Mainly used for fast braking Three phase power supply F...

Page 142: ...frequency inverter and its circuits from causing power failure and to prevent the expansion of local accidents In general power distribution systems each should be equipped with its rated current varying according to the capacity of the frequency inverter Refer to the table below for the recommended selection 2 The contactor cuts OFF its main power supply when the frequency inverter fails and is u...

Page 143: ...rence to other devices Therefore adding output reactors can reduce these impacts As for the distributed capacitance between the output wiring of the frequency inverter if the high harmonic current content in the wiring is high it may cause resonance and generate leakage current Leakage currents exceeding 100 m in length of motor cables may also be large The solution is to reduce carrier frequency ...

Page 144: ...ation of the system will be affected In order to stabilize the braking voltage of the system it is generally chosen to be about 1 8 times of the rated AC input voltage For 380 v standard motor control system the working point of energy consumption braking is generally selected to be about 700 v If this voltage is too low braking may occur within the maximum operating range of the power supply If t...

Page 145: ...nd cranes 20 40 Uncoilers and winders 30 50 Centrifuges 40 60 Since the regenerative braking energy varies according to the inertia deceleration time load type braking frequency and other factors of the driving system the selection of braking resistance should be based on the actual usage of the user Generally speaking the larger the inertia of the system the faster the deceleration and the more f...

Page 146: ...380V 3Φ 500 380V 3Φ 560 3 Regarding the brake unit No regenerative braking function is built in the 30kw G series type of frequency inverter and above specifications When braking energy is needed an energy consumption braking unit should be added It should be noted when ordering The brake unit shall be connected to the Θ and terminals of the frequency inverter and the brake resistor shall be conne...

Page 147: ...s causing misoperation of the device According to different interference situations adopt different methods to solve the problem a The instruments receivers and sensors used for measurement are generally weak in signal If they are relatively close to the frequency inverter or in the same control cabinet they are prone to interference and misoperation Therefore they should be kept away from the int...

Page 148: ...tributed capacitors in the frequency inverter the motor and its wiring with the earth the larger the distributed capacitor is the larger the leakage current is However this series frequency inverter is designed with low noise so the carrier frequency is higher the higher the carrier frequency is the greater the leakage current is The leakage current will increase as the return current increases so...

Page 149: ...environments that do not meet the requirements of this specification The frequency inverter is damaged due to incorrect connection wires Failures caused by earthquakes fires geomantic disasters lightning strikes abnormal voltages or other natural disasters and disasters The Company has the right to entrust others to take care of the warranty of the faulty products The quality assurance content tha...

Page 150: ...bility for the product and provides all services related to the use of the product Although the product is designed and manufactured under strict quality control please ask our Company in advance if it is used for the following purposes that may endanger human body or its life due to its failure or operational error Used for the transportation equipment Medical device Nuclear and electrical equipm...

Page 151: ...sion rate between the frequency inverter and the upper computer FD 01 communication baud rate 0 0005 0005 Protocol baud rate of MODBUS bits 0 300 bps 1 600BPS 2 1200BPS 3 2400BPS 4 4800BPS 5 9600BPS 6 19200BPS 7 38400BPS 8 57600BPS 9 115200BPS 2 3 Set data format FD 02 data format 0 3 0 0 No check data format 8 N 2 1 bit start bit 8 bit data bit 2 bit stop bit no check 1 Even check data format 8 E...

Page 152: ... 05 is non zero then the time between the current command and the next communication command exceeds the FD 05 setting then the frequency inverter will fail to communicate and the operation panel will display cof ...

Page 153: ...le Slave address Function code Data CRC 1 byte 1 byte 0 252 bytes CRC low bit Address 0 reserved used for broadcasting All slave nodes must identify the broadcast address of the write function but do not need to respond The master node does not have a specific address only the slave node must configure the address RTU transmission method has four character formats as follows 1 bit start bit 8 bit ...

Page 154: ...power down save Yes 1 0x05 Modify a register power down does not save Yes 1 Different function commands determine different Modbus information formats as follows Slave number 0x03 Starting word address Word number CRC16 High low High low Low high Function instruction 3 _ host request Slave number 0x03 Bytes Starting word value Last word value CRC16 High low High low High low Low high Function comm...

Page 155: ...mission time Slave address 0 1H Modbus function code 0 3H High number of data bytes 0 0H Low number of data bytes 0 4H Register F000H data high byte 0 0H Register F000H data high byte 0 BH Register F000H data high byte 0 0H Register F000H data high byte 0 0H CRC low byte CRC high byte End of message 3 5 bytes of transmission time Function instruction 0x03 slave responds to frame Function 0x06 modi...

Page 156: ...lave address 01H Modbus function code 06H Starting address high byte F0H Starting address low byte 08H High byte of data 00H Low byte of data 01H CRC low byte CFH CRC high byte C8H End of message 3 5 bytes of transmission time Function 0x06 slave responds Function 0x05 modify a register word and write it into ram Note the write operation instruction only modifies ram does not store internal memory...

Page 157: ...nnot execute it the slave will return an exception response containing the fault code and the exception generation code informing the host of the error message The fault code format is in two formats When FD 06 0 the exception code is shown in the following table Slave code Fault code Exception code CRC16 8000H Low high The HV610 exception code is as follows 1 parameter cannot be modified because ...

Page 158: ...up Address high byte 0x F8 0x F9 0x FA 0x FB 0x FC 0x FD 0x FE 0x FF Parameter group F8 group F9 group FA group FB group FC group FD group FE group FF group Address high byte 0x 1F 0x A0 0x A1 0x A2 0 x 70 0x AF Parameter group FH group Po group P1 group P2 group U0 group E0 group Write only ram operation write without saving when power fails address mapping table Address high byte 0x00 0 x 01 0 x...

Page 159: ...it 0 01 v 100BH AI2 voltage unit 0 01 v 100CH AI3 voltage unit 0 01 v 100FH loading speed 1013H Feedback frequency unit 0 1 Hz 101EH Encoder feedback frequency unit 0 01 Hz Communication control special register address 2000 H write only value Description 1 Forward running 2 Reverse operation 3 Forward jog 4 Reverse inching 5 Free stop 6 Deceleration shutdown 7 Fault reset The control mode is F0 0...

Page 160: ...rite only When the analog output AO2 output function is selected to be 12 communication setting the communication address can be used to realize the right the analog ao2 control of the frequency inverter defines a quantization relation of 0 7 FFF representing 0 100 Communication control FMP output special register 2004 h write only When the pulse output FMP output function is selected to be 12 com...

Page 161: ...y bit is valid During CRC generation each 8 bit character is exclusive or xor different from the register contents The result is shifted toward the least significant bit and the most significant bit is filled with 0 LSB is extracted and detected If LSB is 1 the register is different from the preset value or if LSB is 0 it will not be carried out The whole process has to be repeated eight times Aft...

Page 162: ...en the frequency inverter is powered OFF can it be connected Networking suggestion connect RS485 link with cable shielded by double glue Modbus cable should be far away from power drive line at least 30cm avoid crossing Modbus cable and power line If it cannot be avoided please cross vertically connect the cable shielding layer to the protective ground or connect the cable shielding layer to the e...

Page 163: ...rque is increased by 0 1 30 0 V F curve Three ways linear Multipoint type N power V F curve power 1 2 power 1 4 power 1 6 power 1 8 power 2 V F separation Two methods full separation and half separation Acceleration and deceleration curve Straight line or S curve acceleration and deceleration mode Four kinds of acceleration and deceleration times The acceleration and deceleration time range is 0 0...

Page 164: ...ROFIBUS Running Command source Operation panel setting control terminal setting serial communication port setting Can be switched in various ways frequency source Multiple frequency sources digital setting analog voltage setting analog current setting pulse setting serial port setting Can be switched in various ways Auxiliary frequency source Various auxiliary frequency sources Can flexibly realiz...

Page 165: ...161 Appendix I general purpose keyboard dimensions and mounting dimensions Fig A keyboard operation in two ways Fig B keyboard bracket and hole size drawing ...

Page 166: ...162 Appendix II Plastic shell dimensions and mounting dimensions Fig 1 R75G3 2R2G3 Fig 2 004G3 7R5G3 ...

Page 167: ...163 Appendix III dimensions and mounting dimensions of sheet metal machines Fig 3 011G3 200G3 Fig 4 185G3 560G3 ...

Page 168: ... 150 315 197 284 130 6 3 HV610 7R5G2 HV610 011G2 227 388 196 150 375 206 350 133 7 3 HV610 015G2 255 435 202 150 425 213 400 140 7 3 HV610 018G2 HV610 022G2 307 557 266 230 537 278 501 204 9 3 HV610 030G2 HV610 037G2 377 628 280 240 600 292 568 228 9 3 HV610 045G2 HV610 055G2 HV610 075G2 500 788 350 270 762 357 728 266 13 3 HV610 093G2 540 900 348 320 867 358 828 278 13 3 HV610 110G2 HV610 132G2 6...

Page 169: ...0 1035 390 500 1005 400 960 307 13 3 HV610 280G3 Cabinet machine H x W x D 1400x620x400 H3 340mm D3 440mm 4 HV610 315G3 780 1290 400 600 1257 410 1203 316 13 3 HV610 355G3 Cabinet machine H x W x D 1650x780x410 H3 340mm D3 600mm 4 HV610 400G3 HV610 450G3 Cabinet machine H x W x D 1750x950x460 H3 320mm D3 820mm 4 HV610 500G3 HV610 560G3 HV610 630G3 G4 input voltage range Three phase AC 460 480 15 1...

Page 170: ...HV610 200G4 Cabinet machine H x W x D 11268x540x358 H3 266mm D3 440mm 4 HV610 220G4 HV610 250G4 620 1035 390 500 1005 400 960 307 13 3 HV610 280G4 Cabinet machine H x W x D 1400x620x400 H3 340mm D3 440mm 4 HV610 315G4 780 1290 400 600 1257 410 1203 316 13 3 HV610 355G4 Cabinet machine H x W x D 1650x780x410 H3 340mm D3 600mm 4 HV610 400G4 HV610 450G4 Cabinet machine H x W x D 1750x950x460 H3 320mm...

Page 171: ... 7 5 10 HV610 011G2 30 46 5 45 11 15 HV610 015G2 40 62 60 15 20 HV610 018G2 57 76 75 18 25 HV610 022G2 69 92 91 22 30 HV610 030G2 85 113 112 30 40 HV610 037G2 114 157 150 37 50 HV610 045G2 134 180 176 45 60 HV610 055G2 160 214 210 55 75 HV610 075G2 231 307 304 75 100 HV610 093G2 250 385 377 90 125 HV610 110G2 280 430 426 110 150 HV610 132G2 396 525 520 132 175 HV610 160G2 500 665 650 160 220 HV610...

Page 172: ...0G3 396 525 520 280 380 HV610 315G3 445 590 585 315 430 HV610 355G3 500 665 650 355 420 HV610 400G3 565 785 725 400 530 HV610 450G3 630 883 820 450 600 HV610 500G3 720 954 920 500 670 HV610 560G3 780 1085 1030 560 750 HV610 630G3 800 1184 1100 630 840 G4 input voltage range Three phase AC 460 480 15 10 50 60 Hz HV610 R75G4 1 5 3 4 2 1 0 75 1 HV610 1R5G4 3 0 5 0 3 8 1 5 2 HV610 2R2G4 4 0 5 8 5 1 2 ...

Page 173: ...242 350 340 185 245 HV610 200G4 250 385 377 200 270 HV610 220G4 280 430 426 220 300 HV610 250G4 355 468 465 250 340 HV610 280G4 396 525 520 280 380 HV610 315G4 445 590 585 315 430 HV610 355G4 500 665 650 355 420 HV610 400G4 565 785 725 400 530 HV610 450G4 630 883 820 450 600 HV610 500G4 720 954 920 500 670 HV610 560G4 780 1085 1030 560 750 HV610 630G4 800 1184 1100 630 840 ...

Page 174: ...ing diagram Type 1 pressure sensor is 0 10v remote pressure gauge Type 2 the pressure sensor is a 4 20mA 3 2 Setting parameters Type 1 0 10v remote transmission pressure gauge Name Function code Numerical Description Control mode F0 01 2 V F control Main frequency source F0 03 8 PID constant pressure water supply PID given source FA 00 0 Pressure setting is set by FA 01 parameter Remote transmissi...

Page 175: ...leep wake up function Has two sleep modes During the control process one of them can be selected according to actual needs 1 Sleep according to pressure that is after the pressure reaches the sleep pressure threshold the frequency inverter stops outputting after a delay time Stress wake up option FA 29 1 Pressure wake up is valid during sleep Percentage of wake up pressure FA 30 80 It will be awak...

Page 176: ...A B C D E F Examples Check the parameters in the running state through the panel running frequency bus voltage output voltage output current Output power PID setting 1 According to the correspondence between each byte in the function code F0 37 and the above parameters the corresponding bit is set to 1 2 Set this binary number to F0 37 after converting it to hexadecimal Keyboard setting value h 00...

Page 177: ...ation AI2 voltage before calibration AI3 voltage before calibration Linear velocity Current power on time Current run time Input pulse frequency Hz Communication settings value Encoder feedback speed Main frequency x Secondary frequency y Set frequency Busbar voltage X terminal input status Do output state AI1 voltage AI2 voltage AI3 voltage Count value Length value PLC stage Loading speed PID set...

Page 178: ...r disasters and secondary disaster c Hardware damage caused by dropping or transportation after procurement d Improper operation e Trouble out of the equipment for example external device 3 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 4 The maintenance fee is charged according to the latest Maintenance Price List of HNC Electric 5 T...

Page 179: ...175 Thanks for choosing HNC product Any technique support please feel free to contact our support team Tel 86 20 84898493 Fax 86 20 61082610 URL www hncelectric com Email support hncelectric com ...

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Summary of Contents for HV480 Series

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HNC Electric HV480 Series, User Manual

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Summary of Contents for HV480 Series

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