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Flavor Burst CTP 80CBB, Equipment, Maintenance And Operations Manual

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Flavor Burst CTP 80CBB Equipment, Maintenance And Operations Manual Download Page 3

 

2

TABLE OF CONTENTS (continued) 

 
Equipment Setup……………………………………………………...…..……….……..….50 

 

Installing the Touch Panel and Side Mounting Bracket…………………….......…50 

 

Draw Switch Options……………………………………….………...………….....…52 

 

 

Connecting to the Internal Switch with the ELE 525M Extension…...…....53 

 

 

Installing the ELE 510 Draw Switch Externally….…………………….....…53 

 

 

Installing the ELE 510 Draw Switch Internally on a Taylor 428/432……...55 

Installing the ELE 700C Draw Handle Switch on a Taylor C708-SHAKE..............57 

 

Sanitizing the Blending System………………………………….…...…………....…58 

 

Assembling the Blending Assembly…………………………….…....……...…....…58 

 

Installing the Spout Adapter…………………………………..…………………....…59 

 

Recommended  Blending  Assembly  Mounting  Positions……….…………...…59 

  Installing 

the 

Blending 

Assembly on a Standard Beverage Freezer….….60 

  Installing 

the 

Blending 

Assembly on a C708-SHAKE Freezer…..…….….61 

 

Mounting the Tube / Cable Casing Assembly...……………………...……….....…63 

 

Mounting the Plastic Casing Assembly………..……………………...……….....…64 

 

Installing and Filling the Sanitizer Tank………………………….…………….....…64 

 

Connecting the Unit Syrup Line……………………………………………….......…65 

 

Power Connections and Power Up……………………………………….…........…66 

 

Installing Flavors and Priming Syrup Lines………………………...……….…...…67 

 

Color Touch Panel Overview.…….………………..…………………………....……...…70 

 

Quick Reference Guide for Color Touch Panel Setup..…..……...…….………….70 

 

Testing the CTP 80CBB System………..…….……………………..…...….....…...71 

 
Directory of Cleaning Procedures……………………………...………………..…….….76 
 
Parts Replacement Schedule………...………………….………………..….……………77 
 
Recommended Maintenance Items Replacement Schedule………………....…....…78 
 
Alternate Parts and Kits by Freezer Model……………………………...……...…....….78 

 

Ordering/Service Information…………….…….…...…………………..……….........…..79 

Summary of Contents for CTP 80CBB

Page 1: ...support contact one of our qualified distributors NOTE THIS SYSTEM USES BLEND SYRUPS ONLY FLA xxxBLD This system is NOT compatible with the standard beverage syrups FLA xxxSH as it cannot connect to the standard beverage syrup fitments Warranty An installation and warranty form is provided with every CTP 80CBB system located inside the CTP 80CBB unit with this manual It is important that the opera...

Page 2: ...ssembling the Blending Assembly 31 Sanitizing the Blending System 31 Replacing the Syrup Flavors 34 Scheduled Maintenance 38 Clean In Place CIP Procedure 38 CIP Phase 1 Prep 38 CIP Phase 2 Flush 40 CIP Phase 3 Clean 41 CIP Phase 4 Reassemble 42 Refilling the Sanitizer Tank 43 Priming the Syrup System 43 Replacing Blending Head O Rings 44 Miscellaneous Cleaning Procedures 45 Area Under the Cabinet ...

Page 3: ...embly Mounting Positions 59 Installing the Blending Assembly on a Standard Beverage Freezer 60 Installing the Blending Assembly on a C708 SHAKE Freezer 61 Mounting the Tube Cable Casing Assembly 63 Mounting the Plastic Casing Assembly 64 Installing and Filling the Sanitizer Tank 64 Connecting the Unit Syrup Line 65 Power Connections and Power Up 66 Installing Flavors and Priming Syrup Lines 67 Col...

Page 4: ...ause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which t...

Page 5: ... daily to ensure the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES NOTE PARTS AND PART NUMBERS MAY VARY FROM WHAT IS SHOWN AND LISTED CONSULT YOUR LOCAL DISTRIBUTOR IF YOU HAVE ANY QUESTIONS CONCERNING DIFFERENCES NOTE THIS SYSTEM USES BLEND SYRUPS ONLY FLA xxxBLD IT IS NOT COMPATIBLE WITH STANDAR...

Page 6: ...ance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved NOTE Children shall not play with the appliance NOTE Cleaning and user maintenance shall not be made by child...

Page 7: ...6 PAGE INTENTIONALLY LEFT BLANK ...

Page 8: ...13 FLAVOR TRAY 8 Houses syrup bags 7 N A FLAVOR BURST FROZEN BEVERAGE CABINET ASSEMBLY 1 Houses syrup trays and bags 8 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution 9 SYR 944 SYRUP BAG CONNECTOR ASSEMBLY 8 Transports syrup from the bag to the pumps 10 ELE 525M MALE TO MALE 48 SWITCH EXTENSION 1 Connects Touch Panel to the freezer switch 11 MIS 3026S TOUCH PANEL CABLE CASING ...

Page 9: ...8 General System Overview Figure 1 ...

Page 10: ... RIGHT PANEL BRACKET 3 Holds tray support rails 15 CAB 144L LEFT PANEL BRACKET 3 Holds tray support rails 16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel latch 17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front 18 SYR 927 INTERNAL 9 TUBE ASSEMBLY 1 Transports syrup from bags to flavor 9 Tube Assembly 19 SAN 748 PERISTALTIC SANITIZER PUMP 1 Pumps sanitizer sol...

Page 11: ...table 31 FAS 2035 8 32 NUTS EXT LOCK WASHER 6 Attaches to screw and holds rubber bumper in place 32 MIS 3074 SHORTY PLUG 1672 6 Covers screw hole in rubber bumper 33 FAS 2040 6 32 X 1 4 TAPPING SCREW 24 Secures tray support bracket to side panels 34 CAB 135L A LEFT SIDE PANEL 1 Holds tray support brackets and panel brackets Cabinet Figure 2 ...

Page 12: ...INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifold 4E SYR 901 6 9 TUBE ASSEMBLY TUBES 9 ea Brings syrup from pump to Blending Head 4F ROT 511 LINE COUPLER NUT 1 ea Connects flavor lines to the internal 9 Tube Assembly 4G RUB 602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 5 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 6 MIS 3142 ...

Page 13: ... to the freezer panel 12C FAS 2040 6 32 x 1 4 PAN HEAD SCREW 1 ea Secures the Casing cover to the mounting brackets 12D FAS 2024 8 32 x 1 4 PAN HEAD SCREW 4 ea Secures the magnet assembly to the mounting brackets 12E FAS 2035 8 32 NUTS EXT LOCK WASHER 4 ea Secures the magnet assembly to the mounting brackets 13 MIS 3147 SUSPENSION BRACKET FOR BLEND ASSEMBLY 1 Secures Blending Assembly to freezer d...

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Page 15: ...14 Premium Blending Assembly and Related Parts Figure 3 ...

Page 16: ... 2A FIX 1054 1 4 ID HOSE BARB SHUTOFF 1 ea Connects flavor line to flavor bag 2B SYR 902 FLAVOR IN TUBE 1 ea Carries syrup from syrup bag to pump 2C TUB 811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D FIX 1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube 3 SYR 927 INTERNAL 9 TUBE ASSEMBLY 1 Brings syrup from pump to Blending Head 3A SYR 900 4 9 ...

Page 17: ...16 Syrup Pump and Related Parts Figure 4 ...

Page 18: ...with sanitizer solution 6A SYR 931 CLEAR TUBING 1 ea Transports sanitizer to Pump Flush Adapter fitment 6B FIX 1051 1 4 ID HOSE BARB ELBOW 1 ea Connects to the syrup line to flush sanitizer solution through it 7 FIX 1023 3 16 X 3 16 BARB TUBE CONNECT 1 Splices together flush tubes 8 TUB 803 17 x 1 4 LDPE TUBING PER FOOT 1 Transports sanitizer solution from tank to sanitizer pump 9 FIX 1035 1 4 TO ...

Page 19: ...18 Sanitizer Pump and Related Parts Figure 5 ...

Page 20: ...touchscreen cable hole to an ethernet cable hole 4 MIS 3026S TOUCH PANEL CABLE CASING 1 Conceals and protects the Touch Panel cable as well as attaches it to the freezer 5 ELE 525M MALE TO MALE 48 SWITCH EXTENSION 1 Connects Touch Panel to the freezer switch 6 CAB 137 A ELECTRONICS COVER 1 Protects and covers electronics microprocessor 7 FAS 2014 8 32 X 1 2 PAN HEAD 16 Secures various parts within...

Page 21: ...MIS 3216 CLOSURE PLUG 5 8 INCH 2 Closes up extra opening in the base panel 22 ELE 434 POWER CABLE 1 Supplies the electronics board with power 23 ELE 927 RJ45 ETHERNET CABLE GLAND 1 Secures the Ethernet cable to the cabinet 24 ELE 925 RJ45 EHTERNET CABLE EXTERNAL 1 Connects the Touch Panel to the cabinet 25 ELE 926 RJ45 ETHERNET CABLE INTERNAL 1 Connects the Ethernet cable to the electronics board ...

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Page 23: ...22 Electronic Parts and Connections Figure 6 ...

Page 24: ...PORT O RING 1 Provides sealed cavity inside syrup port 8 RUB 660 LARGER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 RUB 651 INJECTOR HEAD O RING 2 020 1 Provides a sealed cavity 10 INJ 201A SYRUP MANIFOLD 1 Connects flavor line to Blending Head 11 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 12 ELE 700C DRAW HANDLE SWITCH FOR C708 1 C706 707 7...

Page 25: ...24 Spare Parts Kit Figure 7 ...

Page 26: ...25 PAGE INTENTIONALLY LEFT BLANK ...

Page 27: ...DURES This is typically performed at the close of the previous business day Sanitizing the Blending System 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C Pour approximately 16 oz of this sanitizer solution into a spray bottle 2 Submerge the Gear Box suspension bracket Gear Cartridge spout adapter o rin...

Page 28: ...ays keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear Cartridge into the Drive Assembly Gear Box so that the gear teeth line up with the gear inside the Drive Assembly Gear Box 2 Install the Blending Head onto the Drive Assembly Gear Box and rotate off center to secure 3 Insert the Drive Motor into the Drive Assembly Gear Box so that all four locking screws are seated prop...

Page 29: ...ct the Drive Motor cable to the Motor 5 Ensure that the Blending Assembly is level horizontally and make any adjustments to the suspension bracket as needed using the adjustment hand knob 6 Insert the syrup line manifold end fully into the Blending Head syrup line opening Rotate it until motion stops to secure 7 With a container under the dispensing spout press the FLUSH SPOUT key on the Touch Pan...

Page 30: ...ed and adjusted if necessary 1 Ensure that the sanitizer tank has plenty of approved sanitizer solution that is no older than 28 days Refill if necessary 2 Ensure that desired flavors are installed and that none of the flavor bags are empty Replace flavors according to instructions if necessary 3 Ensure that the flavor level and the multi flavored timing are set to a desired level Make adjustments...

Page 31: ...e the Blending System from the freezer during closing 1 With a container under the dispensing spout press the FLUSH SPOUT button on the Touch Panel to purge any remaining product from the spout NOTE IF NO FLUSH SPOUT BUTTON IS DISPLAYED ON THE SCREEN YOU CAN USE THE FLUSH SPOUT BUTTON IN THE FLUSH FUNCTIONS SECTION OF THE MAINTENANCE MENU 2 Rotate the 9 Tube Assembly coupler until it unlocks and i...

Page 32: ...E DIFFERENT ADAPTERS HAVE DIFFERENT SETS OF O RINGS GASKETS REFER TO THE INJECTOR ASSEMBLY DIAGRAM AT THE BEGINNING OF THIS MANUAL FOR MORE INFORMATION ON THE ADAPTER YOU ARE USING AND ITS PARTS Disassembling the Blending Assembly 1 Rotate the Drive Motor to unlock and remove the Drive Motor from the Drive Assembly Gear Box 2 Rotate the Blending Head to unlock it from the Gear Box 3 Remove the Gea...

Page 33: ...m detergent water then rinse thoroughly with warm water 108 F 42 C Use a small brush to ensure that the syrup orifices are clear of any residual syrup 5 When the Drive Assembly Gear Box has soaked for at least 5 minutes brush and clean all exposed surfaces and openings with warm detergent water and rinse thoroughly with warm water 108 F 42 C The suspension bracket may be disassembled for a more th...

Page 34: ... on the manifold 12 Clean rinse and dry the surfaces of the Drive Motor and exposed surfaces of the cabinet using warm detergent water warm water 108 F 42 C and single service towels 13 The following do not need to be sanitized on a daily basis However inspect these areas and if necessary clean according to instructions in the SCHEDULED MAINTENANCE section Touch Panel and Mounting Bracket 9 Tube A...

Page 35: ... numbered tray 1 8 within the system cabinet Under normal operating conditions flavors are installed as flavors become empty However you may change flavors periodically as desired 1 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm water 108 F 42 C Prepare sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water ...

Page 36: ... rinse with warm water 108 F 42 C and dry with a single service towel 10 Select the flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 11 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 12 Grip the bag underneath the fitment and lift the bag up with your other hand su...

Page 37: ...nd brush if necessary Then rinse them with warm water 108 F 42 C and dry with single service towels 17 Using the spray bottle with the sanitizer solution spray the syrup bag fitment and the syrup bag connector Allow these parts to sanitize for at least 5 minutes 18 Connect the syrup bag connector to the syrup bag fitment 19 Repeat Steps 3 18 for any additional flavors that are being changed out 20...

Page 38: ...rup bags that have been installed 24 When all the syrup lines with replaced flavors have been primed go to Flushing Functions in the Maintenance Menu and press the FLUSH SPOUT button to clean the spout NOTE TO CHANGE THE FLAVOR BUTTONS ON THE MENU SCREEN GO TO THE SETUP TRAYS AND DISPENSE SPEEDS OF THE MAINTENANCE MENU AND PRESS ANY FLAVOR DESPCRIPTION TO EDIT THE NAME ...

Page 39: ...ts Flo San and Stera Sheen Green Label mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in four phases 1 Prep 2 Flush 3 Clean 4 Reassemble To ensure maximum results the following instructions should be completed in sequence as stated This will expose the system and parts to the sanitizing medium for about 130 minutes CIP Phase 1 Prep 1 Remove the...

Page 40: ...these parts in warm detergent water 7 Place the end of the 9 Tube Assembly into a container to catch the expelled syrup and sanitizer solution during the rest of the Clean In Place procedure 8 Disconnect the syrup bag connectors from all the syrup bags 9 Remove the Blending Assembly and adapter from the freezer and disassemble them Submerge the Blending Head Gear Cartridge Gear Box with mounting b...

Page 41: ... will be flushed and follow the instructions outlined on the Touch Panel screen to flush the syrup line 14 When the flushing process is complete disconnect the Pump Flush Adapter and repeat the process for the second line then the third and so on until all the lines have been flushed While the lines are flushing proceed to Phase 3 Clean to make the most of your time NOTE THE FLUSH FUNCTION SHOULD ...

Page 42: ... 1 minute 18 Remove the parts from the sanitizer solution and place them on a sanitary tray to dry 19 Clean the exposed surfaces of the bag fitment and the syrup bag connector with warm detergent water Brush the bag fitment with the medium brush and the Connector with the small brush Then rinse with warm water 108 F 42 C and dry the parts with single service towels 20 Using a spray bottle of appro...

Page 43: ... fully into the coupler 25 Push the coupler nut into the coupler body and rotate the coupler body until motion stops to secure 26 Install the cap on the manifold 27 Perform the Assembling the Blending Assembly and Installing the Blending System sections of the DAILY OPENING PROCEDURES 28 Empty and discard the remaining Stera Sheen sanitizer solution from the tank Rinse it out with water Refill the...

Page 44: ...tighten sufficiently NOTE NO PRESSURE IS NEEDED IN THE TANK DURING NORMAL OPERATIONS Priming the Syrup System Priming the syrups is necessary when first installing the flavors after the Clean In Place procedure when an individual flavor or multiple flavors remain idle for more than 72 hours and when changing flavors Only the syrup lines directly involved will require this process 1 Press and hold ...

Page 45: ... water 108 F 42 C 2 Remove the worn o rings from the Blending Head A small tool may be used to remove the two o rings in the syrup line opening 3 Brush and clean all exposed surfaces of the Blending Head with warm detergent water Clear the syrup orifices with a small brush 4 Submerge the Blending Head and the new replacement o rings in sanitizer solution for at least 5 minutes 5 Remove the o rings...

Page 46: ...ry single service towel 4 Clean the outside and underside of the cabinet using detergent water and single service towels 5 Carefully return the cabinet to its original place Inside of the Cabinet 1 If necessary disconnect the syrup bag connectors from the bags and remove the syrup trays for better access 2 Using warm detergent water and single service towels clean any exposed surface inside the ca...

Page 47: ...ube Assembly if necessary according to instructions in Phase 4 of the Clean In Place procedure Touch Panel and Mounting Bracket NOTE DO NOT GET WATER NEAR THE CABLE CONNECTIONS OR SPEAKER HOLES ON THE TOUCH PANEL NOTE DO NOT USE ANY HARSH CHEMICAL CLEANERS BLEACH AMMONIA EXCESS WATER BRUSHES OR ABRASIVE TOOLS TO CLEAN THE SURFACE OF THE TOUCH PANEL THESE MAY DAMAGE THE SURFACE OF THE SCREEN AND VO...

Page 48: ... check valve and manifold 3 Place the 9 Tube Assembly line inside a container 4 Remove each syrup bag from its tray and store as directed on the label 5 Empty the sanitizer tank and return the tank to the unit 6 With the sanitizer tank empty press the FLUSH SPOUT button until all sanitizer solution is removed from the sanitizer line NOTE IF NO FLUSH SPOUT BUTTON IS DISPLAYED ON THE SCREEN YOU CAN ...

Page 49: ... cleared of sanitizer solution NOTE THE FLUSH FUNCTION WILL CONTINUE FOR 15 MINUTES YOU MAY STOP IT AT ANY TIME BY PRESSING CANCEL 12 Repeat Steps 10 and 11 for the second line then the third and so on until all the lines have been cleared of sanitizer solution 13 When all lines have been emptied return the Pump Flush Adapter to the position under the trays 14 Ensure the Blending Assembly and the ...

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Page 51: ...ICTED TO TRAINED PERSONNEL Installing the Touch Panel and Mounting Bracket The Touch Panel is the control unit for the Flavor Burst system Normal operating functions are performed using the Touch Panel and the freezer draw handle The Touch Panel is mounted to the top of the freezer with the Touch Panel mounting bracket 1 Prepare detergent water by mixing several drops of Dawn dish soap with a gall...

Page 52: ...cket may already be attached to the Touch Panel If it is not install the Touch Panel mounting plate to the back of the Touch Panel using the screws provided Use the small lock washers in between the plate and screws 7 Connect the ethernet cable to the DRIVER BOARD 1 ethernet port behind the Touch Panel screen NOTE WHILE DRIVER BOARD 2 PORT IS ALSO A VALID PORT IT IS TEMPORARILY PLUGGED TO AVOID CO...

Page 53: ...eezer operator loosen the base plate hand knobs and slide the assembly forward or backward Ensure the anchor bracket is secured to all four posts of the base plate Tighten the hand knobs to secure the desired position NOTE IF THE BACK SLOTS OF THE ANCHOR BRACKET ARE NOT SECURED TO THE BASE PLATE THE TOUCH PANEL MAY PUT TOO MUCH WEIGHT ON THE FRONT OF THE ASSEMBLY CAUSING THE ASSEMBLY TO BECOME UNS...

Page 54: ... the Spare Parts Kit Use the chart below to determine which draw switch you need Contact your local distributor if you need further information FREEZER MODEL PRODUCT SWITCH KIT MOUNT STYLE All Standard Beverage Shake Slush ELE 510 external internal Taylor 430 Shake Slush ELE 474 NCL internal not incl Taylor 428 432 Slush ELE 518 internal not incl Taylor 428 432 Shake ELE 526 Internal not incl Tayl...

Page 55: ...tch assembly configuration works best with your freezer When possible mount the switch directly onto the face of the freezer 2 Determine the approximate position where the switch will be mounted This is approximately 1 8 above the draw pin NOTE THE SWITCH MUST BE POSITIONED SO THAT THE SWITCH LEVER IS FULLY DEPRESSED WHEN THE DRAW HANDLE IS IN THE OPEN POSITION 3 If using the bracket assemble the ...

Page 56: ... 428 432 Freezer Flavor Burst highly recommends integrated switches be installed to power the CTP 80CBB system However if no integrated switches are available at the time of installation use the ELE 510 external switch included with this system The ELE 510 can also be mounted inside the front panel of Taylor 428 and 432 models as directed below Alternately you can use an ELE 518 internal switch ki...

Page 57: ... OPEN POSITION 5 Slide the switch cable jack through the center slot at the back of the panel 6 Replace the front panel 7 Connect one end of the switch extension to the ELE 510 switch port Connect the other end of the extension to the switch port labelled PORT 1 on the underside of the Touch Panel Ensure the connections are fully engaged NOTE WHILE PORT 2 IS ALSO A VALID SWITCH PORT IT IS TEMPORAR...

Page 58: ...MPULE ENHANCES ADHESION 2 Remove the protective covering from the adhesive strip on the bottom of the switch Apply the switch to the primed section at the end of the switch bracket 3 Remove the pivot pin from the draw handle 4 Mount the ELE 700C draw handle switch over the draw handle so that the bracket holes line up with the pivot pin holes 5 Replace the pivot pin to secure the handle 6 Connect ...

Page 59: ...tion Allow them to sanitize for at least 5 minutes 5 Place the 9 Tube Assembly and manifold cap on a sanitary tray to dry Assembling the Blending Assembly The two Blending Head o rings and the Gear Cartridge are wear items and will need to be replaced periodically Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear Cartridge into the Dr...

Page 60: ... fully installed Recommended Blending Assembly Mounting Positions The suspension bracket helps stabilize the Blending Assembly on the freezer When properly installed on the freezer the bracket should hold the Blending Assembly level horizontally with the Blending Head lined up directly under the spout adapter The suspension bracket is adjustable to fit many common freezer models Additional suspens...

Page 61: ...stem with this bracket by following instructions in the next section However when installing the system on a Taylor C708 SHAKE freezer use the larger MIS 3174 bracket Skip the next section and go to section Installing the Blending System on a C708 SHAKE Freezer for installation instructions Installing the Blending Assembly on a Standard Beverage Freezer 1 Determine how the Blending Assembly will b...

Page 62: ...rts the Blending Assembly in a level position 7 Tighten the thumb nut and screws to secure the suspension bracket NOTE THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE GEAR BOX DURING INITIAL SET UP AND DOES NOT NEED TO BE REMOVED DURING OPENING OR CLOSING PROCEDURES UNLESS IT REQUIRES A MORE THOROUGH CLEANING 8 Turn the Blending Head syrup port towards the 9 Tube Assembly Insert the manifold in...

Page 63: ...nobs Install the Gear Box thumb nut underneath the Gear Box or use the nylon locking nut provided with the bracket assembly 7 Install the Drive Motor onto the Gear Box and connect it to the Drive Motor cable to complete the assembly Make any adjustments needed so that the assembly is level and tighten the knobs to secure NOTE THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE GEAR BOX DURING INITI...

Page 64: ... should be installed on the same side the cable exits the assembly 1 The casing assembly contains very power magnets to attach to the side of the freezer Simply place the assembly in line with the Blending Assembly with the hinged surface down holding screw at the top The curved ends of the casing should hang over the front and back of the freezer and the assembly should be level horizontally 2 Re...

Page 65: ...cable and or motor cable Close the casing to finish the assembly Installing Filling the Sanitizer Tank Use only Flo San sanitizer mixed according to the manufacturer s instructions in the sanitizer tank The tank system delivers solution to specific areas of the Flavor Burst system such as the Blending Head and syrup lines during certain functions Therefore check the tank levels on a daily basis Fo...

Page 66: ...expose the lead line coupler 2 Remove the 9 hole gasket from the end of the 9 Tube Assembly line Spray the end of the 9 Tube Assembly the gasket and the end of the lead with sanitizer solution Allow these parts to sanitize for at least 5 minutes 3 Connect the 9 Tube Lead with the 9 Tube Assembly with the 9 hole gasket in between Align the 9 hole gasket with the coupler pins of the 9 Tube Lead and ...

Page 67: ...ew the plastic cover over the connection and secure the ethernet gland assembly with the nut Connect the other end of the cable to the port on the underside of the Touch Panel 4 Connect the power cord to the port on the back panel 5 Plug the power cord into an outlet 6 Activate the unit by pressing the end of the switch 7 Turn on the Touch Panel by pressing the small round black power button on th...

Page 68: ...he cabinet and clean them with warm detergent water Rinse with warm water 108 F 42 C and dry thoroughly 3 Select the syrup flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 4 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 5 Select a numbered tray to correspond with ...

Page 69: ...ntire Clean In Place procedure as instructed in the SCHEDULED MAINTENANCE section The Clean In Place procedure MUST be done during the initial setup of the CTP 80CBB to ensure all the parts and syrup lines are sanitized and ready for use 11 After the Clean In Place procedure the syrup lines will be filled with sanitizer solution To prime the syrup lines with the new syrup flavors follow the full i...

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Page 71: ...reezer The CTP 80CBB system will also dispense plain product if no flavors are selected on the Touch Panel NOTE IN OUR CONTINUAL EFFORT TO IMPROVE OUR PRODUCTS PROGRAM UPGRADES MAY BE AVAILABLE FOR THE TOUCH PANEL PLEASE VISIT WWW FLAVORBURST COM FOR THE LATEST DEVELOPMENTS AND INSTRUCTIONS Quick Reference Guide for Color Touch Panel Setup The CTP 80CBB Touch Panel has a maintenance menu section w...

Page 72: ...UCTIONS STILL APPLY 1 Select the product type from the product selection screen If the screen already displays flavor choices proceed to Step 5 2 The next screen may show options to select a container type If so make your selection NOTE THIS SCREEN IS AN OPTIONAL SETTING AND MAY NOT APPEAR 3 The next screen may show options to select a size If so make your selection NOTE THIS SCREEN IS AN OPTIONAL...

Page 73: ...draw handle down to dispense product If you have the timed servings enabled draw the serving until the system sounds a beep and the screen notifies you to stop drawing product Return the handle to the closed position at the end of the serving NOTE IF YOUR SYSTEM HAS A DRAW HANDLE SWITCH PRESS THE SWITCH AGAINST THE DRAW HANDLE WHILE MOVING THE DRAW HANDLE INTO THE FULL OPEN POSITION THIS ACTIVATES...

Page 74: ...ored product at the top of your serving NOTE ADJUST THE WHITE CAP TIME IN THE ENABLE OR DISABLE SERVING OPTIONS SECTION OF THE MAINTENANCE MENU NOTE THE WHITE CAP OPTION IS ONLY AVAILABLE WHEN TIMED SERVING SIZES IS ACTIVATED 10 Draw multi flavored servings to evaluate if the layer timing is what you expected A shorter dispense time results in narrower layers a longer dispense time results in wide...

Page 75: ...erify the syrup pump is malfunctioning Contact your local distributor for help 13 On occasion it may be desirable to sanitize the Blending Head between servings Simply hold a container under the dispensing spout and press FLUSH SPOUT NOTE IF NO FLUSH SPOUT BUTTON IS SHOWN ON THE SCREEN YOU CAN FLUSH THE SPOUT BY ACCESSING THE MAINTENANCE MENU AND SELECTING THE FLUSHING FUNCTIONS SECTION Flush Spou...

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Page 77: ...er and O Rings 9 Tube Assembly opening DAILY CLOSING PROCEDURES page 30 Blending Head Gear Cartridge Drive Assembly Gear Box Spout Adapter and O Rings 9 Tube Assembly opening Drive Motor Touch Panel Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE page 38 9 Tube Assembly Parts Syrup Lines Internal Syrup Bag Connectors Syrup Bag Fitments Area Under the Cabinet Inside the Cabinet Blending Assem...

Page 78: ...s for these wear items Be sure to keep replacements in stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS ADPT 104R A Blending Adapter with O Rings Inspect and replace if necessary Minimum RUB 632 Lower O Ring for Spout Adapter X RUB 627 Upper O Ring for ADPT 104R A Spout Adapter X ADPT...

Page 79: ...nstallation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavorburst com at your convenience for additional information concerning other optional accessories advertising and promotional materials RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE Taylor Part No Par...

Page 80: ...anel inside the cabinet Complete for quick reference when this information is requested 1 Model Number CTP 80CBB _____________________________ 2 Serial Number ____________________________________ 3 Voltage _________________________________________ 4 Maximum Fuse Size __________________________ Amps 5 Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the F...

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