Dynapac V5100TV-H Application, Operation & Maintenance Download Page 1

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OPERATION & MAINTENANCE

Screed

Dynapac

V5100TV-H / V6000TV-H

Type 616 / 617

Keep for later use in document compartment

4812202256 (A5)

04-0516

Valid for:

_________________ - _________________

Summary of Contents for V5100TV-H

Page 1: ...N MAINTENANCE Screed Dynapac V5100TV H V6000TV H Type 616 617 Keep for later use in document compartment 4812202256 A5 04 0516 Valid for _________________ _________________ _________________ _________...

Page 2: ...www dynapac com...

Page 3: ...ormity 10 3 Guarantee conditions 10 4 Residual risks 11 5 Sensibly predictable incorrect usage 12 A Correct use and application 1 B Description of the screed 1 1 Application 1 2 Assemblies 2 3 Safety...

Page 4: ...and checking the heater 13 3 5 Exchanging the gas bottles 14 4 Screed heater conventional version 15 4 1 Switch cabinet for screed heater 15 Ignition process 17 4 2 Function of the flame monitoring s...

Page 5: ...ctrical connections side board screed 12 2 10 Connection for the electric heater o 14 3 Screed extension V5100 15 3 1 Expansion extension parts 15 3 2 Assembly parts extension parts 16 3 1 Extension m...

Page 6: ...ed 12 Emptying the tamper compartment 12 Removing the tamper deflector plates 13 6 3 Checking adjusting the tamper deflector plate 14 6 4 Cleaning the screed with high pressure cleaners 14 7 Hydraulic...

Page 7: ...1 1 2 Description and function auxiliary compactor 2 2 Technical data 3 2 1 Dimensions 3 2 2 Weights 3 2 3 Auxiliary compactor 3 2 4 Electric heater V5100TV H o 4 2 5 Electric heater V6000TV H o 4 3 S...

Page 8: ...6 8 Lubricants 20 9 Electrical fuses relays 21 9 1 PLC version electric heater 21 Fuses in the terminal box of the screed heater 21 Fuses A 21...

Page 9: ...tions instructions and diagrams referring to optional equipment features A Deviating and additional descriptions instructions and data are summarised in an ad ditional chapter at the end of these Oper...

Page 10: ...V 2...

Page 11: ...xample Page B 2 is the second page of chapter B These operating instructions cover various vehicle options Make sure that during op eration and maintenance work the description appropriate to the vehi...

Page 12: ...sible for compliance with the resulting regulations and measures A The following warnings prohibitive symbols and instructive symbols indicate dangers for persons the vehicle and the environment due t...

Page 13: ...esult in fatal or se vere injuries unless the corresponding actions are taken Caution Indication of a possible danger that result in moderate or mi nor injuries unless the corresponding actions are ta...

Page 14: ...tched off Warning on dangerous electrical voltage m All maintenance and repair work on the screed s electrical system must always be carried out by an electrician Warning on suspended loads m Never st...

Page 15: ...V 5 Warning on danger of falling Warning on dangers posed by batteries Warning on hazardous or irritating substances Warning on substances which constitute a fire hazard Warning on gas bottles...

Page 16: ...tart engine drive Maintenance and repair work may only be carried out with the diesel engine shut down Spraying with water is prohibited Extinguishing with water is prohibited Unauthorised maintenance...

Page 17: ...ggles to protect your eyes Wear suitable head protection Wear suitable hearing protection to protect your hearing Wear suitable safety gloves to protect your hands Wear safety shoes to protect your fe...

Page 18: ...Hydraulic oil Diesel fuel Coolant Cleaning liquids must not get into the soil or sewer system during cleaning maintenance and repair work Substances must be caught stored transported and brought to pr...

Page 19: ...c umentation A For example the maintenance instructions of the engine manufac turer m Description depiction applicable when equipped with gas heater m Description depiction applicable when equipped wi...

Page 20: ...cified in the valid regulations and amend ments together with harmonised standards and other valid provisions 3 Guarantee conditions A The guarantee conditions are included in the scope of supply of t...

Page 21: ...ting range of the machine caused by wrong or improper use of the machine defective or missing safety devices use of the machine by untrained uninstructed staff defective or damaged parts incorrect tra...

Page 22: ...he machine includes presence in the danger zone of the machine transporting persons leaving the operator s platform while the machine is operating removing protection or safety devices starting and us...

Page 23: ...e meaning of these operating instructions is defined as any natural or legal person who either uses the paver finisher himself or on whose behalf it is used In special cases e g leasing or renting the...

Page 24: ...A 2...

Page 25: ...The screed is used for laying bitumen materials roll down concrete or lean mixed concrete track laying ballast or unbound mineral aggregates for foundations for paving A The hydraulically extendable...

Page 26: ...ability The angle and the height of the extendable parts in relation to the main screed can be quickly and easily readjusted A These settings the basic settings of the screed in relation to the paver...

Page 27: ...electric screed heater are its tried and tested design problem free handling and maximum possible service friendliness thanks to maintenance free operation Short heating times constant temperatures a...

Page 28: ...g or circulating parts of the screed Keep away from these parts Danger of falling f Never jump on or off the when the vehicle is in motion Only use the access boards and steps provided f Danger of fir...

Page 29: ...rotective clothing required Failure to wear protective clothing or wearing protective clothing in an improper manner can be dangerous to health Ensure that all protective covers and hoods are fitted a...

Page 30: ...0 Basic width 2 55 3 00 m Working width min width with 2 cut off shoes hydraulically extendable to 2 00 5 10 2 50 6 00 m Depth of the bottom plates Main screed extendable parts 380 380 380 380 mm V510...

Page 31: ...4 point spindle adjustment Hinged walkway plate Standard Lubrication system Individual lubrication points and central lubrication system Tamper system Vertical impact tamper Tamper stroke max 4 8 mm T...

Page 32: ...ion per 350 mm extension part Gas consumption per 750 mm extension part Heated side shield 4 48 kg h 0 34 kg h 0 63 kg h 0 16 kg h Fuel liquefied gas Propane gas Burner type Flame band burner Heater c...

Page 33: ...total output Main screed and extendable parts 350mm extension part 750 mm extension part side shields O 18 000 1300 2700 1000 Watt Type of heating Electric heater with heating strips in bottom plates...

Page 34: ...pose a danger of injuries Never remove any warnings or information signs from the vehicle Damaged or lost warning or information signs must be replaced immediately Make yourself familiar with the mean...

Page 35: ...B 11 5 o 4 7 2 1 6 2 4 o 1 3...

Page 36: ...distance from the dan ger area 2 Warning Hot surface Danger of burning Hot surfaces can cause severe injuries Keep your hands at a safe distance from the danger area Use protective clothing or protec...

Page 37: ...sulation monitoring every day before starting the machine Failure to comply with the daily routine can cause severe or fatal injuries Comply with the information in the opera ting instructions 6 Safet...

Page 38: ...B 14 5 4 Screed type plate 7 Item Designation 1 Screed type 2 Maximum operating weight of the screed 3 Screed number 4 Year of construction 5 Manufacturer 1 2 4 3 5...

Page 39: ...n parts of the screed to the basic width and remove all extension parts that may have been attached Remove all loose and protruding parts side shields remote controls etc When transporting under a spe...

Page 40: ...must be re moved Hydraulic and electrical connections must be disconnected f Heed the capacity of the fork lift truck of the crane and the lifting gear chains ca bles hooks etc A For the weights and t...

Page 41: ...or accessories box may be off centre f When a fork lift truck is used for transportation there is the danger that the load may tip over or that parts may fall down Keep away from the danger area Dang...

Page 42: ...C 4 2 1 4 3...

Page 43: ...ersons Ensure that all protective devices and covers are available and appropriately se cured Immediately rectify damage which as been ascertained Operation must not be continued when the vehicle is d...

Page 44: ...ing parts closed during operation In driving mode all moving parts must be locked secured Comply with all further information in these instructions and in the safety manual Danger of being pulled in b...

Page 45: ...all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can b...

Page 46: ...ck the whole heating area for leaking gas pipes Replaced damaged hoses immediately Close the main shut off valves and the bottle valves when the gas system is not in use When travelling ensure that th...

Page 47: ...xtension parts actuate the switch 1 on the remote controls installed on the right hand and the left hand side of the screed o Paver finishers equipped with PLC system Buttons 1a The screed hazard warn...

Page 48: ...h side shields have an operating unit for hydraulic adjustment Raise lower at front 1 Front floating position ON OFF 2 Upper switch position ON Lower switch position OFF Raise lower at rear 3 Rear flo...

Page 49: ...cy number of strokes per minute is set using the rota ry regulator 6 Range of adjustment 1560 rpm 26 strokes per second Adjusting the vibration The vibration function is switched on and off using the...

Page 50: ...tting menu see paver finisher operating in structions Range of adjustment 1560 rpm 26 strokes per second Adjusting the vibration The vibration function is switched on and off using the button 9 on the...

Page 51: ...connection of additional headlights 1 Place the magnetic foot of the head light in the required position and align it accordingly Install the corresponding cable prop erly and put the plug in the cor...

Page 52: ...agram of the gas supply system Item Designation 1 Gas bottles 2 Bottle valves 3 Pressure reducer with pressure gauge 4 Hose break safety devices 5 Hose connections 6 Pipe connections 7 Flame band burn...

Page 53: ...ided for this purpose on the screed and must be secured us ing the supplied strap retainers The bottles must be fixed in position so that they cannot turn around their longitudinal axis even while the...

Page 54: ...e bottle valves and screw onto the rear of the bottle bracket Check whether the quick action valves are closed Check that the bottle valves 21 are properly closed Install the gas hoses with the pressu...

Page 55: ...sing the hose break safety device 20 Open the quick action valves A The following sequence must be ad hered to in order to guarantee a malfunc tion free ignition and heating phase 1 Place screed on th...

Page 56: ...w pressure reducer onto the available mounting bracket f Gas bottles that are full or not completely emptied are under pressure Therefore make sure that bottles with their protective valve caps remove...

Page 57: ...D 15 4 Screed heater conventional version 4 1 Switch cabinet for screed heater 30 31 32 35 36 34 33...

Page 58: ...ter OFF button This closes the non return valves for the gas supply to the burners and switches off the electronic ignition system and the flame monitoring sys tem 32 Operating display green heater ON...

Page 59: ...electromagnetic non re turn valves for the gas supply to the burners activates the electronic ignition sys tem causing the gas to be automat ically ignited by the spark plugs and controlled by the fla...

Page 60: ...35 Right middle section malfunction display red 36 Right extendable part malfunction display red 37 Ignition boxes on the individual screeds 38 Red indicator lamp on the ignition box in the correspond...

Page 61: ...three start ups the cause of the malfunction has to be eliminated before starting again When the flame is correct the screed is heated until the temperature sensors in the individual screeds interrup...

Page 62: ...during breaks and after work has been completed Gas heater side shield o The side shields have separate flame monitoring and separate ON OFF switching Actuate the on off switch 1 on the switch cabine...

Page 63: ...D 21 5 Screed heater PLC version 5 1 Switch cabinet for screed heater 40 43 44 42 41...

Page 64: ...ating the heating system setting and monitoring the set tem perature 41 Left middle section malfunction display red 42 Left extendable part malfunction display red 43 Right middle section malfunction...

Page 65: ...D 23 5 2 Operating the control and monitoring unit 45 46 55 47 48 49 50 53 54 51 52...

Page 66: ...itch between standby off standby on 51 Screed section display A Displays the selected screed section The temperature of the selected screed section is shown in display 52 A If no button has been press...

Page 67: ...54 Heater status display A Indicator lamps 1 4 for the individual screed section heaters light up if the corresponding heater circuit is engaged A The lamps flash when the controller requests heating...

Page 68: ...in the switch cabinet this opens the electromagnetic non re turn valves for the gas supply to the burners activates the electronic ignition sys tem causing the gas to be automat ically ignited by the...

Page 69: ...malfunction display red 58 Right middle section malfunction display red 59 Right extendable part malfunction display red 60 Ignition boxes on the individual screeds 61 Red indicator lamp on the ignit...

Page 70: ...of the malfunction has to be eliminated before starting again When the flame is correct the screed is heated until the temperature sensors in the individual screeds interrupt the heating process Durin...

Page 71: ...48 to show the current nominal temperature on the display 52 According to the desired adjustment press button 47 or 48 to change the nom inal temperature A Adjustment is carried out in 5 C steps The m...

Page 72: ...is achieved in an actively heated section the control system switches these sec tions off and activates those with the lowest temperature It is possible to heat the following sections together in this...

Page 73: ...ogramme A warning signal is additionally sounded The warning signal is acknowledged with the minus button 48 After pressing the Enter button an error code is shown on the display 52 A On selection of...

Page 74: ...ctive Check sensor the controller operates in the emergency programme Warning lamp 53 3 lights up Sensor F3 defective Check sensor the controller operates in the emergency programme Warning lamp 53 4...

Page 75: ...ired Press the on off button 50 in the switch cabinet Close the quick action valves and both bottle valves m If these valves are not closed there is a danger of fire and explosion due to the possible...

Page 76: ...e electric heater 6 1 Switch cabinet for screed heater A The configuration of individual elements may vary slightly 91 89 90 81 94 93 77 78 75 79 80 82 4 x 230 V 97 96 98 99 70 71 72 74 83 84 92 95 85...

Page 77: ...n Off sockets 29 30 86 Circuit breaker for sockets 27 28 87 Circuit breaker for sockets 29 30 88 Circuit breaker for electrically heated side shield 89 Socket heater for main screed on left 90 Socket...

Page 78: ...D 36 6 2 Operating the control and monitoring unit 100 101 110 102 103 104 105 108 109 106 107...

Page 79: ...nge 105 Standby A To switch between standby off standby on 106 Screed section display A Displays the selected screed section The temperature of the selected screed section is shown in display 8 A If n...

Page 80: ...eater status display A Indicator lamps 1 4 for the individual screed section heaters light up if the corresponding heater circuit is engaged A The lamps flash when the controller requests heating for...

Page 81: ...g con nections The heating system can be operated in an energy saving mode in which not all heating sections are active at the same time In the event of sensor failure the heater can continue to be op...

Page 82: ...re regulation Whenever the nominal tempera ture is achieved in an actively heated section the control system switches these sec tions off and activates those with the lowest temperature It is possible...

Page 83: ...ay be undertaken with the screed and external consumers may be used If the insulation fault indicator lamp dis plays a fault even before the test button is pressed or if no fault is displayed during t...

Page 84: ...ed out If the indicator lamp goes out the switches of the heater and external equipment can be switched back to ON one after another until a message again appears and the system is shut down The equip...

Page 85: ...s activated and the heating process begins During the heating process the individu al screed section heaters indicator lamps 79 81 and the status displays 109 of the control and monitoring unit light...

Page 86: ...show the current nominal temperature on the display 107 According to the desired adjustment press button 102 or 103 to change the nominal temperature A Adjustment is carried out in 5 C steps The maxim...

Page 87: ...amme A warning signal is additionally sounded The warning signal is acknowledged with the minus button 103 After pressing the Enter button an error code is shown on the display 5 A On selection of a f...

Page 88: ...ctive Check sensor the controller operates in the emergency programme Warning lamp 3 lights up Sensor F3 defective Check sensor the controller operates in the emergency programme Warning lamp 4 lights...

Page 89: ...has been completed or when the heater is no longer required Switch off the electrically heated side shields o ON OFF switch 83 Switch on the control and monitoring unit ON OFF switch 105 Switch off ON...

Page 90: ...play in the mechanical screed link suspension paver finisher speed is too high augers are overloaded changing material pressure against the screed Wavy surface long waves change in the material temper...

Page 91: ...e worn or warped paver finisher speed is too high Layer composi tion inconsistent material temperature change in the material temperature moisture on the foundation demixing wrong material composition...

Page 92: ...al temperature change in the material temperature wrong layer height for maximum grain size incorrect installation of the grade control vibration is too slow screed is not operated in the floating pos...

Page 93: ...lve if neces sary repair and adjust the valve Leak in the suction line of the pump Seal or replace the connec tions Tighten or replace the hose clamps Oil filter is soiled Clean the filter if necessar...

Page 94: ...D 52...

Page 95: ...e hydraulic system Protect your eyes Always install extension parts and conversion parts in the proper manner If in doubt contact the manufacturer Mount all protective devices before re commissioning...

Page 96: ...he required attaching points 2 on the screed Insert bolts 3 and secure with the rel evant retaining rings Guide cable heads 4 via the required attaching points 5 on the screed Insert bolts 6 and secur...

Page 97: ...re the side shields to the screed with the assembly parts provided 1 Secure the front mounting bracket 2 in the top position with the detent pin 3 Attach the lower section of the side shield 4 to the...

Page 98: ...angle bracket 2 against the in side of the extendable part and fasten to the screed using the provided assembly parts 3 A Do not screw the assembly parts of the hinge and angle bracket 3 tight until...

Page 99: ...e chains of the upper part A When swivelling the side shields in a journal 7 engages on a support surface 8 of the extendable screed part and simplifies installation Screw side shield upper part and s...

Page 100: ...E 6 Transport position 5 4 6 9 12 10 11 14 15 15 14 13...

Page 101: ...other dismantle assembly parts 9 Fit the lower part of the side shield 6 back in position again correctly Swivel walkway plates on left and right and secure with springs 10 in eyelet hole 11 Swivel fi...

Page 102: ...ort angle Knob 2 in bottom position Adjust ment of the height 2 4 Mounting the edge compactor The side shields are divided so that in stead of the bottom normal vertical edge compactor 1 various other...

Page 103: ...widths can be set via the different support options 4 2 6 Fitting the height sensing device Fit the sensor arm to the required side of the machine Place the holder 1 on the corre sponding journal 2 o...

Page 104: ...gle at the drive pin 4 A A hydraulic crowning adjuster is availa ble as an option Adjustment is carried out and displayed in the remote control setting menu see paver finisher operating instructions D...

Page 105: ...he paver finisher Plug connector 1 for the electrical consumers on the screed on the screed heater s screed switch cabinet Secure the positioned connector using the locking clips on the socket PLC ele...

Page 106: ...ol m If the remote control is not implemented the plug 2 has to be set to the bridge socket 2a Connect the connection lead 3 of the side board with the socket 4 of the screed A The cover of the extend...

Page 107: ...de control system 6 External levelling system 7 24 volt consumers e g additional lighting 8 A When using an external levelling system this must be logged in using the remote con trol menu Always seal...

Page 108: ...inet Connect the connectors for the indi vidual heater circuits 1 to the rele vant sockets Secure the positioned connector using the locking clips on the socket Insert temperature sensor connectors 2...

Page 109: ...V5100 3 1 Expansion extension parts 350 750 750 350 750 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 2 55 3 25 5 8 m 2 55 5 1 m 4 05 6 6 m 4 75 7 3 m 5 55 8 1 m 750 8 5 9 0 750 6 25 8 8 m 750 350 B B B...

Page 110: ...ection Screed extension part extension part extension part A B C Connection shafts Vibration 1a Article No 4812035437 2 Connection shafts Tamper 1b Article No 4720004332 2 Connection shafts Vibration...

Page 111: ...e plate is inserted a support must be attached 3 55 5 1 m 500 1000 1000 Required material guide plates per side 4 55 5 8 m 1000 4 55 6 6 m 1000 5 55 7 3 m 500 1000 7 55 8 8 m 500 1000 1000 6 55 8 1 m...

Page 112: ...rt No 4749901809 6b 2 x bushes Art No 4730010815 6c 1 x washer Art No 4749900550 6d 2 Height adjustment for material guide plate 7 1 x hex bolt Art No D938165878 7a 1 x cheese head screw Art No 470057...

Page 113: ...E 19 Assembly description extension parts material guide plates side shields 6a 6b 6c 7a 7b 7c 7a 7b 7c 6a 6b 6c 4a 4b 8a 8b 8c 8a 8b 8c 8a 8d 6a 6d 4a 4b 5a 5b 5b 5c 1a 1b 3 2a 2b 3...

Page 114: ...000 4 1 Expansion extension parts 4 5 7 5 m 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 3 0 9 5 3 0 6 0 m 3 7 6 7 m 4 5 7 5 m 5 2 8 2 m 6 0 9 0 m 750 350 750 750 750 350 10 0 6 7 9 7 m 750 750 350 A A...

Page 115: ...ection Screed extension part extension part extension part A B C Connection shafts Vibration 1a Article No 4812035437 2 Connection shafts Tamper 1b Article No 4720004332 2 Connection shafts Vibration...

Page 116: ...e is inserted a support must be attached I II I II 1000 1000 500 1000 1000 1000 500 1000 500 4 0 6 0 m 500 1000 Required material guide plates per side 6 0 6 7 m 6 0 7 5 m 7 0 8 2 m 1000 8 0 9 7 m 500...

Page 117: ...t No 4749901809 6b 2 x bushes Art No 4730010815 6c 1 x washer Art No 4749900550 6d 2 Height adjustment for material guide plate 7 1 x hex bolts Art No D938165878 7a 1 x cheese head screw Art No 470057...

Page 118: ...E 24 Assembly description extension parts material guide plates side shields 6a 6b 6c 7a 7b 7c 7a 7b 7c 6a 6b 6c 4a 4b 8a 8b 8c 8a 8b 8c 8a 8d 6a 6d 4a 4b 5a 5b 5b 5c 1a 1b 3 2a 2b 3...

Page 119: ...justed in relation to the main screed with a ratchet are located on each extenda ble part The extendable parts are adjusted at the factors in such a way that they are 3 mm higher on the inner and oute...

Page 120: ...dle sections if required Loosen cheese head screws 1 and remove locking plate 2 Loosen lock nut 3 Turn adjusting nut 4 with an open end wrench Spindle 5 must not also turn Turning clockwise increases...

Page 121: ...her the following working steps must be carried out 1 Place extension parts next to the screed on squared timbers 2 Remove paint and dirt from the contact surfaces between the extension parts and exte...

Page 122: ...8 is inserted into each of the coupling halves 10 The tamper of the extension parts is driven as in the case of vibration via one shaft each with quick action coupling 9 The tamper frames of the exten...

Page 123: ...connections can be easily estab lished by means of quick action cou plers 1 f Danger of fire and explosions Work on the heating system involves the danger of fire and explosion Do not smoke No naked f...

Page 124: ...rresponding socket 2a of the basic screed Connect plug 3 o of the heating with the corresponding socket 3a of the basic screed next extension part A When working with screed extension parts for larger...

Page 125: ...ontrol cable to the neighbouring screed section can be found on the upper side of the distribution box Open the retaining tab 3 and protec tive cover 4 plug in cable between extension part and neighbo...

Page 126: ...ditions during use the height of the extension parts can be adjusted Loosen mounting screws 1 Loosen lock nuts 2 Set to the desired height using adjust ing screws 3 Turning clockwise raises extension...

Page 127: ...lates Pre assemble material guide plates using screws 1 do not tighten screws Set material guide plates approx 1 cm higher than the sliding plates 2 Set height using adjusting screw 3 then lock with n...

Page 128: ...E 34 6 6 Material guide plate brace 1 2 3 3 4 6 5 7 9 8 10 11 II I 4...

Page 129: ...pin 7 If brace I and brace II are used together Remove the retaining pin 8 and spring cotter pin 9 and pull brace II 10 out until it can be secured at the front bracket Secure brace II at an aligning...

Page 130: ...E 36 m When setting the brace tube to compres sive stress the spindles on both sides may be unscrewed a maximum of 45 mm Abstreb_614_615_5 wmf Max 45 mm Max 45 mm...

Page 131: ...screws 1 of the tamper bearing brackets Loosen screw 2 Turn screw 3 clockwise until the de sired setting is achieved After making the adjustment retighten screw 2 under all circumstances Tighten the m...

Page 132: ...tamper deflector plate If readjustment is required loosen the nut 4 and the slotted nut 5 Adjust play by turning the support tube 6 Screw it in to increase the gap Screw it out to reduce the gap Firm...

Page 133: ...nisher The engine remains in operation 3 Lower the screed hydraulically 4 P equipment Set the lever of the switch box to the zero position 5 Bring the screed to the floating position see operating ins...

Page 134: ...levelling cylinders until both pointers are located approx 1 cm below the zero mark 10 Loosen the lock nuts 5 at both spin dles 4 and turn the spindles so that the bolts 6 are stress free i e can eas...

Page 135: ...should only be folded up under the following operating con ditions If the vehicle has to be backed up very closely to a wall or another obstacle When transporting the paver finisher on a low bed truc...

Page 136: ...E 42...

Page 137: ...sure that maintenance and repair work is always only carried out by trained specialist staff All maintenance repair and cleaning work should only be carried out with the engine turned off Remove igni...

Page 138: ...ould only be carried out by trained specialist staff When equipped with electric screed heater check the insulation monitoring every day according to the instructions Comply with all further informati...

Page 139: ...ck the whole heating area for leaking gas pipes Replaced damaged hoses immediately Close the main shut off valves and the bottle valves when the gas system is not in use When travelling ensure that th...

Page 140: ...ricate guide tube bearings 5 q Clean oil guide tubes After work is fin ished 6 q Lubricate crowning adjuster 7 q q Adjust guide tube play 8 q Emptying the tamper compartment q Check tamper deflector p...

Page 141: ...ance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Check the spark plugs 2 q q Replace the spark plugs 3 q Adjust ignition burner 4 q Have gas system checked by an exp...

Page 142: ...ce work required for the paver finisher refer to the operating instructions for the paver finisher Item Interval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary...

Page 143: ...Lubrication points 5 1 Tamper and vibration bearings 5x 1 2 3 1x 1 2 1 2 750 3 4 4 1 2 1 2 A With optional operation of a central lubrication system manual lubrication of the main screed is omitted 3...

Page 144: ...F 8 5 2 Guide tubes 1 1 2 2 2x 1 2...

Page 145: ...thus the play of the guides as low as possible any dirt on the guide elements must be removed Always keep the tubes clean After daily work has been terminated clean the tubes using a piece of cloth a...

Page 146: ...F 10 5 3 Other lubricating and maintenance points 2 1 A Grease the chains of the crowning adjuster with a brush or spray on grease 2x 1 2...

Page 147: ...ble parts Adjustment of guide tube play Bush 1 is fixed with nut 2 to the screed Conical bush 4 can be adjusted with adjusting nut 3 Play free operation is given at about 90 Nm A The special hook type...

Page 148: ...F 12 6 2 Cleaning the screed Emptying the tamper compartment 1 1 2 2 2a 1a 1a 3 4 3 4...

Page 149: ...or plates 1 2 of the screed parts can be loosened Loosen nut 3 Loosen screw plug 4 a few turns at slot m Ensure that the screw plug slot is positioned horizontally Allow the tamper to run at low speed...

Page 150: ...See chapter E 6 4 Cleaning the screed with high pressure cleaners Caution Possible damage to parts When cleaning is performed with a high pressure cleaner it is possible for parts to be damaged by th...

Page 151: ...pinched or buckled points leaks damage or deformation to the hose fittings affecting the sealing function replace ments are not necessary for minor damage to the surface hose coming away from the fit...

Page 152: ...ng of the hoses prevents them from chafing on components or on each other components with sharp edges must be covered when installing hydraulic hoses bending radii are not smaller than the permitted v...

Page 153: ...always ensure that they are at the correct pressure In individual cases the period of use can be stipulated according to experience and may differ from the following general indications When producin...

Page 154: ...F 18 8 Gas system The gas system consists of the following main components Ignition burner 1 Spark plug 2 1 2...

Page 155: ...k plugs Remove the spark plug insert from the screed body Check Is there any visible damage to the in sulator of the centre contact A The correct electrode gap calculated from dimensions A and B is 4...

Page 156: ...rities in the propane gas may soil the filter In this case unscrew the screwed fitting 3 and then the gas nozzle 4 The filter is connected with the gas nozzle Care fully clean the filter using air m N...

Page 157: ...ssfully work may be undertaken with the screed and external consumers may be used If the insulation fault indicator lamp dis plays a fault even before the test button is pressed or if no fault is disp...

Page 158: ...ed out If the indicator lamp goes out the switches of the heating system and external equipment can be switched back to ON one after another until a message again appears and the system is shut down T...

Page 159: ...xtended The tolerances between the screed and cyl inder stroke are compensated with the adjusting nut 1 in the plate The nut rests directly against the piston rod 2 The piston rod is secured to the nu...

Page 160: ...nuts must be checked regularly to ensure that they fit firmly retighten them if necessary A The spare parts catalogue states the special torques at the corresponding parts A For the necessary standard...

Page 161: ...F 25 14 Electrical fuses relays 14 1 Conventional version gas heater Fuses in the switch cabinet of the screed heater A Fuses B Relays 1 4 5 7 8 9 10 11 12 13 5 5 5 3 10 5 5 5 5 5 1 2 3 4 5 K1 K2 B A...

Page 162: ...on box relay 10 F3 Right remote control connection box 5 F4 Left remote control connection box 5 F5 Left middle section ignition box 5 F6 Right middle section ignition box 5 F7 Left adjustable section...

Page 163: ...F 27 14 2 PLC version gas heater Fuses in the switch cabinet of the screed heater A Fuses A...

Page 164: ...sensor 5 F5 Crowning sensor slope control sensor 3 F6 Heater control system output 10 F7 Left remote control connection box 5 F8 Right remote control connection box 5 F9 Right left side board ignitio...

Page 165: ...Fuses A A Fuses F A F1 Screed controller diagnosis 1 F2 Screed controller output 5 F3 Screed controller output 5 F4 Vibration sensor tamper sensor 5 F5 Crowning sensor slope control sensor 3 F6 Spare...

Page 166: ...F 30 Fuses in the control unit of the screed heater Fuses B B Fuses F A F10 Heater control system 1 F11 Heater OFF 3 B...

Page 167: ...F 31 14 4 Conventional version electric heater Fuses in the terminal box of the screed heater Fuses A A Fuses F A F7 Left remote control connection box 5 F8 Right remote control connection box 5 A...

Page 168: ...F 32 Fuses in the control unit of the screed heater Fuses B B Fuses F A F10 Heater control system 1 F11 Heater OFF 3 B...

Page 169: ...6 4 1 6 7 7 1 9 M6 8 2 1 12 3 14 3 7 8 1 9 11 2 7 13 3 3 M8 20 5 28 7 1 34 8 19 4 7 26 6 6 31 7 9 M10 41 10 57 14 70 17 37 9 52 13 62 16 M12 73 18 97 24 120 30 63 16 89 22 107 27 M14 115 29 154 39 19...

Page 170: ...M8x1 21 7 5 4 30 6 7 6 36 7 9 2 19 5 4 9 27 4 6 8 32 8 8 2 M10x1 25 42 1 10 5 59 2 15 71 17 8 37 7 9 4 53 13 63 6 15 9 M12x1 25 75 7 18 9 106 2 26 127 31 9 67 2 16 8 94 5 24 113 28 3 M14x1 5 119 29 7...

Page 171: ...with specifications Let any optional central lubricating unit run paver finisher Protect all bare metal components e g piston rods on hydraulic cylinders with a suitable corrosion inhibitor If it is...

Page 172: ...after replacing wear and spare parts and after the vehicle has been withdrawn from service scrapped The materials must be sorted correctly according to iron non ferrous metals plastics electronic scr...

Page 173: ...h auxiliary compactor 1 Tamper blades 2 Sliding plate 3 Auxiliary compactor sliding plate 4 Auxiliary compactor unit 5 Hydraulic motor auxiliary compactor drive 6 Auxiliary compactor vibration 7 Auxil...

Page 174: ...s are responsible for heating the auxiliary compactor sliding plates With auxiliary compactors coatings can be laid more quickly with sufficient precom paction so that a higher output is achieved main...

Page 175: ...Depth of the bottom plates Main screed extendable parts Auxiliary compactor basic screed extenda ble parts 300 300 75 300 300 75 mm V5100TV H V6000TV H Main screed with extendable parts 3520 4110 t p...

Page 176: ...items Screed heater total output Main screed and extendable parts 750 mm extension part side shields O 18000 2700 1000 Watt Type of heating Electric heater with heating strips in bottom plates and ta...

Page 177: ...the sliding plate level across the whole screed The adjustment has a major influence on the paving results If correction should be necessary pro ceed as follows A Two adjustment points per auxiliary c...

Page 178: ...adjustable balancing weights must be fitted at an angle of 90 to the firmly screwed balancing weights A There is a marking 3 at the screwed balancing weights 1 To check place the gauge 4 on the adjust...

Page 179: ...G 7 4 Screed extension V5100TV H 4 1 Expansion extension parts 750 750 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 2 55 2 55 5 1 m 4 05 6 6 m 5 55 8 1 m 750 8 5 9 0 C C C A A A...

Page 180: ...00 2 Connection shafts Tamper 2b Article No 614217600 2 Clutch crown wheel 3 Article No 4749400265 8 Assembly parts for screed extension parts Assembly parts for extension part extension part 4 4 x he...

Page 181: ...V5100TV H A As soon as an adjustable material guide plate is inserted a support must be attached 3 55 5 1 m 500 Required material guide plates per side 1000 4 55 6 6 m 1000 1000 6 55 8 1 m D D D E F E...

Page 182: ...rt No 4749901809 6b 2 x bushes Art No 4730010815 6c 1 x washer Art No 4749900550 6d 2 Height adjustment for material guide plate 7 1 x hex bolts Art No D938165878 7a 1 x cheese head screw Art No 47005...

Page 183: ...G 11 Assembly description extension parts material guide plates side shields 6a 6b 6c 7a 7b 7c 7a 7b 7c 6a 6b 6c 4a 4b 8a 8b 8c 8a 8b 8c 8a 8d 6a 6d 4a 4b 5a 5b 5b 5c 2a 2B 3...

Page 184: ...G 12 5 Screed extension V6000TV H 5 1 Expansion extension parts 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 3 0 9 5 3 0 6 0 m 4 5 7 5 m 6 0 9 0 m 750 750 750 10 0 A A A C C C...

Page 185: ...500 2 Connection shafts Tamper 2b Article No 614217600 2 Clutch crown wheel 3 Article No 4749400265 8 Assembly parts for screed extension parts Assembly parts for extension part extension part 4 4 x h...

Page 186: ...0TV H A As soon as an adjustable material guide plate is inserted a support must be attached I II 1000 1000 500 1000 500 4 0 6 0 m 500 Required material guide plates per side 6 0 7 5 m 8 0 9 0 m D E D...

Page 187: ...rt No 4749901809 6b 2 x bushes Art No 4730010815 6c 1 x washer Art No 4749900550 6d 2 Height adjustment for material guide plate 7 1 x hex bolts Art No D938165878 7a 1 x cheese head screw Art No 47005...

Page 188: ...G 16 Assembly description extension parts material guide plates side shields 6a 6b 6c 7a 7b 7c 7a 7b 7c 6a 6b 6c 4a 4b 8a 8b 8c 8a 8b 8c 8a 8d 6a 6d 4a 4b 5a 5b 5b 5c 2a 2B 3...

Page 189: ...years as required 1 q Lubricate the tamper bearing auxiliary compactor bearing 2 q Lubricate the auxiliary compactor guide 3 q Lubricate tamper bearings of extension parts 4 q Lubricate auxiliary comp...

Page 190: ...creed 7 1 Tamper bearing auxiliary compactor bearing and auxiliary compactor guide 5x 1 2 3 1x 1 2 1 2 750 3 4 4 1 2 1 2 A With optional operation of a central lubrication system manual lubrica tion o...

Page 191: ...G 19 7 2 Lubrication points of extension parts 750 mm with auxiliary compactor 1 Tamper bearing 2 Auxiliary compactor bearing 3 Auxiliary compactor guide 2 2 1 1 3...

Page 192: ...G 20 8 Lubricants m Use only the lubricants listed below or comparable qualities of well known brands Dynapac high temperature grease...

Page 193: ...er output 5 F4 Tamper sensor Auxiliary compactor sensor 5 F5 Crowning sensor slope control sensor 3 F6 Spare 10 F7 Left remote control connection box 5 F8 Right remote control connection box 5 9 35 1...

Page 194: ...G 22...

Page 195: ...encounter any operational problems or have enquiries about spare parts Our trained specialist staff will ensure that you receive prompt attention and repairs in the event of any ac cident or malfuncti...

Page 196: ...www dynapac com...

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