Dynapac CC950 Instruction Manual Download Page 9

Page: 9 / 143

2000h-

Maintenance

4812164101_A.pdf

2022-02-09

Outside / Inside radiator core - Clean ..................................................... 112

Fan belt - Change ................................................................................... 113

Engine oil and oil filter - Change ............................................................. 114

Engine valve clearance - Check.............................................................. 115

Cooling freezing point - Check ................................................................ 115

Air cleaner filter element - Change.......................................................... 116

Hydraulic reservoir cap - Check .............................................................. 116

Hydraulic fluid filter - Change .................................................................. 117

Steering joint - Check.............................................................................. 117

Front drum - Changing the oil ................................................................. 118

Front drum - Checking the oil level ......................................................... 118

Valve gasket - Change............................................................................ 119

Belt tension on the hydraulic vibration and steering pump drive belt -
Check ...................................................................................................... 119

Maintenance - 2000h ........................................................................................................... 121

Water tank - Cleaning ............................................................................. 121

On machines equipped with a pressurized sprinkler system: ... 121

Outside / Inside radiator core - Clean ..................................................... 122

Fan belt - Change ................................................................................... 123

Engine's fuel filter - Change .................................................................... 123

Engine oil and oil filter - Change ............................................................. 124

Engine breather valve - Change ............................................................. 125

Fuel tank - Cleaning ................................................................................ 125

Engine valve clearance - Check.............................................................. 126

Cooling freezing point - Check ................................................................ 126

Air cleaner filter element - Change.......................................................... 127

Hydraulic fluid filter - Change .................................................................. 127

Hydraulic reservoir cap - Check .............................................................. 128

Hydraulic reservoir - fluid change............................................................ 129

Steering joint - Check.............................................................................. 130

Summary of Contents for CC950

Page 1: ...df Vibratory roller Vibratory roller CC950 CC950 Engine Engine Kubota D722 E4B Kubota D722 E4B Serial number Serial number 10000381xxA023805 10000381xxA023805 Translation of original instruction Translation of original instruction Reservation for changes Reservation for changes Printed in Sweden Printed in Sweden ...

Page 2: ......

Page 3: ...es 8 Safety information 8 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Lower ambient temperature Freeze risk 11 Temperatures 11 High pressure cleaning 12 Fire fighting 12 Fire extinguisher 12 Roll Over Protective Structure ROPS 12 Battery handling 13 Jump starting 13 Technical specifications 15 Vibrations Opera...

Page 4: ...ion 21 Brake system 21 Steering system 21 Seat 21 ROPS 21 Identification 22 Product and component plates 22 Machine plate 23 Product identification number on the frame 23 Engine plates 24 Decals 25 Location decals 25 Location decals CALIFORNIA 26 Safety decals 26 Info decals 29 Locations Control panel and controls 30 Function description 32 Electrical system 34 Relays and fuses on the machine 34 O...

Page 5: ...terlock 41 Operator position 42 View 43 Starting 44 Starting the engine 44 Driving 45 Operating the roller 45 Interlock Emergency stop Parking brake Check 46 Vibration 46 Manual vibration Switching on 46 Braking 47 Service brake 47 Reserve brake 47 Emergency stop 48 Switching off 48 Parking 49 Chocking the drums 49 Battery disconnector 49 Long term parking 51 Engine 51 Battery 51 Air cleaner exhau...

Page 6: ...the trailer 57 Retractable ROPS Optional 59 Towing Recovering 59 Towing the roller 60 Releasing the brake 61 Operating instructions Summary 63 Preventive maintenance 65 Acceptance and delivery inspection 65 Warranty 65 Maintenance Lubricants and symbols 67 Maintenance symbols 69 Maintenance Maintenance schedule 71 Service and maintenance points 71 General 72 Every 10 hours of operation Daily 72 Af...

Page 7: ...ressurized sprinkler system 82 Sprinkler system Drum Cleaning of sprinkler nozzle 83 Air circulation Check 83 Air cleaner check 84 Coolant Level check filling 85 Refueling 86 Scrapers spring action Optional Checking Adjustment 86 Scrapers fixed Checking Setting 87 Brakes Check 88 Maintenance 50h 89 Engine oil and oil filter Change 90 Hydraulic fluid filter Change 91 Engine s fuel filter Change 91 ...

Page 8: ...ntake air line Check 100 Maintenance 400 800 1200 1600 h 101 Engine s fuel filter Change 101 Water seperator in fuel tank Clean 102 Forward Reverse controls and joints Check and lubrication 102 Engine oil and oil filter Change 104 Outside radiator core Chean 105 Radiator hoses and clamp bands Check 105 Intake air line Check 106 Fan belt tension Check 106 Air cleaner filter element Change 107 Hydra...

Page 9: ...nge 119 Belt tension on the hydraulic vibration and steering pump drive belt Check 119 Maintenance 2000h 121 Water tank Cleaning 121 On machines equipped with a pressurized sprinkler system 121 Outside Inside radiator core Clean 122 Fan belt Change 123 Engine s fuel filter Change 123 Engine oil and oil filter Change 124 Engine breather valve Change 125 Fuel tank Cleaning 125 Engine valve clearance...

Page 10: ...e 4812164101_A pdf 2022 02 09 Front drum Changing the oil 130 Forward Reverse controls and joints Check and lubrication 131 Belt tension on the hydraulic vibration and steering pump drive belt Check 132 ...

Page 11: ...enance of the machine in accordance with the instruction manual It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual Passengers are not allowed on the machine and you must sit in the seat when operating the machine Passengers are not allowed on the machine and you must sit in the seat when operating the machine The...

Page 12: ...neral This manual contains instructions for machine operation and maintenance The machine must be correctly maintained for maximal performance The machine should be kept clean so that any leakages loose bolts and loose connections are discovered at as early a point in time as possible Do not spray with high pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum and ...

Page 13: ...nd in the manufactuer s engine manual Additional instructions for the engine can be found in the manufactuer s engine manual Specific maintenance and checks on combustion engines must be carried out by the engine supplier s certified personnel Specific maintenance and checks on combustion engines must be carried out by the engine supplier s certified personnel Signal symbols and meaning WARNING In...

Page 14: ...Introduction 4812164101_A pdf 2022 02 09 4 ...

Page 15: ... have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with the drum outside the edge the substrate might not have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and...

Page 16: ...ade after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold For your own protection alw...

Page 17: ...the operator will be thrown off and land under the machine if the machine topples over Always use the seat belt where fitted Where the seat belt is not used there is a great risk that the operator will be thrown off and land under the machine if the machine topples over The seat belt is standard equipment on rollers fitted with Roll Over Protective Structure ROPS 1 ROPS should always be in the rai...

Page 18: ...cordance with the instruction manual Passengers are not allowed on the machine and you must sit in the seat when operating the machine Passengers are not allowed on the machine and you must sit in the seat when operating the machine The safety manual supplied with the machine must be read by all roller operators Always follow the safety instructions Do not remove the manual from the machine The sa...

Page 19: ...ast 7 m 23 ft in all directions from operating machines The operator may allow a person to remain in the risk zone however he she must be attentive and operate the machine only when the person is fully visible or has given a clear indication of where he or she is The operator may allow a person to remain in the risk zone however he she must be attentive and operate the machine only when the person...

Page 20: ...Safety when operating 4812164101_A pdf 2022 02 09 10 ...

Page 21: ...radable hydraulic oil is 35 C 95 F Higher ambient temperatures above 40 C 104 F For operation of the machine at higher ambient temperatures although maximum 50 C 122 F the following recommendations apply The gasoline engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic system mineral oil Shell Tellus T100 or equivalent Lowe...

Page 22: ...ly at the fuel tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Never aim the water jet directly at the fuel tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Fire fighting If the machine catches fire use an ABC class powder fire extinguisher A BE class carbon dioxide fire extinguisher can also be used Fir...

Page 23: ... starting Do not connect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Do not connect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that th...

Page 24: ...Special instructions 4812164101_A pdf 2022 02 09 14 ...

Page 25: ...elow the action level of 2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the operator s seat in the transport position The noise level is measured in accordance with the operationa...

Page 26: ...ase 1350 53 1 D Drum diameter 584 23 0 D Drum diameter 584 23 0 H1 Height with ROPS 2300 90 5 H1 Height with ROPS 2300 90 5 H2 Height w o ROPS 1585 62 4 H2 Height w o ROPS 1585 62 4 K Ground clearance 261 10 3 K Ground clearance 261 10 3 L Length 2107 83 0 L Length 2107 83 0 S Drum shell thickness 13 0 51 S Drum shell thickness 13 0 51 16 ...

Page 27: ... 38 2 B Width 970 38 2 O Overhang 35 1 38 O Overhang 35 1 38 R1 Turning radius outside 2700 106 3 R1 Turning radius outside 2700 106 3 R2 Turning radius inside 2660 104 7 R2 Turning radius inside 2660 104 7 W Drum shell thickness 900 35 4 W Drum shell thickness 900 35 4 α Steering angle 34 34 α Steering angle 34 34 17 ...

Page 28: ...equency 70 Hz 4200 rpm Vibration frequency 70 Hz 4200 rpm Centrifugal force 16 7 kN 3752 lb Centrifugal force 16 7 kN 3752 lb Note The frequency is measured at high revs The amplitude is measured as the real value and not the nominal Propulsion Propulsion Speed range 0 8 kph 0 5 mph Speed range 0 8 kph 0 5 mph Climbing capacity theoretical 35 Climbing capacity theoretical 35 General Engine Engine ...

Page 29: ...70 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 STRENGTH CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET STRENGTH CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 Oiled 1...

Page 30: ...915 Drive system 27 0 3915 Supply system 2 0 290 Supply system 2 0 290 Vibration system 22 0 3190 Vibration system 22 0 3190 Control system 7 0 1015 Control system 7 0 1015 Brake release 2 0 290 Brake release 2 0 290 Type of fluid Mineral oil based or biodegradable liquid based on saturated synthetic ester Specification according to chapter Maintenance Lubricants and symbols Type of fluid Mineral ...

Page 31: ...drostatisc and is activated by moving the control lever to neutral Secondary Parking brake The secondary and parking brake system consists of spring loaded brakes in the motors The brakes are released with hydraulic pressure and are operated with a switch on the instrument panel Steering system The steering system is a hydrostatic system The control value on the steering column distributes the flo...

Page 32: ...could result in the approval according to the ROPS standards becoming invalid Identification Product and component plates 1 2 3 4 4 1 Product plate Product Identification Number PIN model type designation 1 Product plate Product Identification Number PIN model type designation 2 Engine plate Type description product and serial numbers 2 Engine plate Type description product and serial numbers 3 RO...

Page 33: ...ess the type of machine the PIN Product Identification Number serial number operating weight engine power and year of manufacture CE markings and the year of manufacture may be omitted on machines supplied to markets outside the EU Please state the machine s PIN when ordering spares Product identification number on the frame The machine PIN Product Identification Number 1 is punched on the right e...

Page 34: ...4812164101_A pdf 2022 02 09 Engine plates The engine serial number 1 is punched below the starter Fig Engine 1 Serial number 1 Please specify the engine serial number when ordering spares Refer also to the engine manual 24 ...

Page 35: ...ning Crush zone 4700903422 4 Warning Hot surfaces 4700903424 12 Diesel fuel 4700991658 4 Warning Hot surfaces 4700903424 12 Diesel fuel 4700991658 5 Warning Rotating engine components 4700903423 13 Fuel with ultra low sulphur content 4811000344 5 Warning Rotating engine components 4700903423 13 Fuel with ultra low sulphur content 4811000344 6 Battery disconnector 4700904835 14 Warning Tip over ris...

Page 36: ...der new decals if they have become illegible Use the part number specified on each decal If a part is replaced and this part have a decal make sure to also order the decal 4700903422 Warning Crush zone articulation drum Maintain a safe distance from the crush zone Two crush zones on machines fitted with pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distan...

Page 37: ... Warning Risk of crushing The articulation must be locked when lifting Read the instruction manual 4811000351 Warning Risk of tip over If ROPS Roll Over Protective Structure is fitted to the roller always wear the seat belt Read the instruction manual 4812125363 Warning Locking The articulation must be locked during transport and lifting but be open during operation Read the instruction manual 27 ...

Page 38: ...Machine description 4812164101_A pdf 2022 02 09 4812130471 Warning CALIFORNIA Proposition 65 28 ...

Page 39: ...4700904835 4700382751 4700357587 4700904835 7 Handbook compartment 9 Hoisting plate 12 Diesel fuel 7 Handbook compartment 9 Hoisting plate 12 Diesel fuel 4700903425 4700904870 4700991658 4700903425 4700904870 4700991658 13 Fuel with ultra low sulphur content 15 Hydraulic fluid level 13 Fuel with ultra low sulphur content 15 Hydraulic fluid level 4811000344 47002725373 4811000344 47002725373 29 ...

Page 40: ...use 8 Starter switch 3 Not in use 8 Starter switch 4 Control panel 9 Switch Sprinkler Manual Automatic 4 Control panel 9 Switch Sprinkler Manual Automatic 5 Flow switch Sprinkler 10 Driving lights 5 Flow switch Sprinkler 10 Driving lights Fig Control panel on machine with non pressurized sprinkler system 7 3 1 2 4 7 8 9 10 2 6 8 Fig Control panel on machine with pressurized sprinkler system 5 6 4 ...

Page 41: ...ibration On Off 20 Glow plug 13 Vibration On Off 20 Glow plug 14 Handbook compartment 21 Hourmeter 14 Handbook compartment 21 Hourmeter 15 Engine speed control 22 Battery charging 15 Engine speed control 22 Battery charging 16 Water temperature engine 23 Low fuel level 16 Water temperature engine 23 Low fuel level 17 Oil pressure engine 17 Oil pressure engine Fig Operator position Fig Control pane...

Page 42: ...by means of the sprinkler timer 24 9 Sprinkler switch Upper position switching on of flow of water to drum Intermediate position Sprinkling switched off Lower position switching on of water to drum via forward reverse lever The flow of water can be controlled by means of the sprinkler timer 24 Watering off Watering off AUTO Water supply to drum via forward reverse lever in AUTO mode The flow of wa...

Page 43: ...e not in use 19 Parking brake warning lamp Hydraulic oil temperature not in use The light comes on when the Parking brake is activated Hydraulic oil temperature lamp is not valid while not in use 21 Hourmeter Shows the number of hours the engine has run 21 Hourmeter Shows the number of hours the engine has run 24 Sprinkler timer Optional Stepless regulation of the water flow from 0 100 Only functi...

Page 44: ...restriction relay 10A 4 K4 Drive restriction relay 10A Fuses Fuses 5 F1 1 Ignition switch Main fuse 20A 5 F1 1 Ignition switch Main fuse 20A 6 F1 2 Instruction panel VBS relay Restriction relay Vibration Brake 7 5A 6 F1 2 Instruction panel VBS relay Restriction relay Vibration Brake 7 5A 7 F1 3 Horn Back up alarm 10A 7 F1 3 Horn Back up alarm 10A 8 F1 4 Cooling fan Hydraulic oil Rotating beacon Wo...

Page 45: ... system Option 30A 3 K22 Cooling fan hydraulic system Option 30A 1 K1 Starting 30A 1 K1 Starting 30A Fuses Fuses 5 7 5A Start 7 5A 5 7 5A Start 7 5A 6 15A Horn Backup alarm Electric fan Electric cooling of hydraulic oil 15A 6 15A Horn Backup alarm Electric fan Electric cooling of hydraulic oil 15A 7 F1 3 Start relay Time relay Elektric fuel pump Stop valve Brake valve Vibration valve front drum 3A...

Page 46: ...Machine description 4812164101_A pdf 2022 02 09 36 ...

Page 47: ...the key 1 to the On position The roller is now supplied with power The engine cover must be unlocked when operating so that the battery can be quickly disconnected if necessary The engine cover must be unlocked when operating so that the battery can be quickly disconnected if necessary Operator s seat Adjusting 1 Fig Operator s seat 1 Length adjustment Adjust the operator s seat so that the positi...

Page 48: ...forward reverse lever is in neutral the automatic brake function is engaged Turn the switch 8 to position 3a Check that the warning lamps in the warning panel 4 come on Set the flow sprinkler switch 5 9 to the operating position and check that the system is functioning 5 7 4 8 Fig Control panel Non pressurized sprinkler system 4 Warning panel 5 Flow switch sprinkler 7 Emergency stop 8 Starter swit...

Page 49: ...activated Make sure that the parking brake 2 is activated Set the knob 5 for the sprinkler in the open position and check that the drums are watered Fig Control panel Pressurized sprinkler system 2 Parking brake 8 Ignition switch 9 Switch sprinkler 9 8 2 On machine with pressurized sprinkler system Turn the starter switch 8 and start the sprinkler pump with the switch 9 Check that the drums are wa...

Page 50: ... leaving the machine The machine can be started with the parking brake 2 deactivated Emergency stop The machine can only be started if the emergency stop 7 is deactivated 7 Fig Control panel Non pressurized sprinkler system 2 Parking brake 7 Emergency stop 2 2 Fig Control panel Pressurized sprinkler system 2 Parking brake 7 Emergency stop 7 40 ...

Page 51: ...zzer will go on until the parking brake button is activated If the parking brake remains inactive the diesel engine turns off after 4 seconds The engine does not stop if the parking brake is activated The diesel engine will switch off immediately if for any reason the forward reverse lever is moved out of neutral when the operator is not sitting down and the parking brake button has not been activ...

Page 52: ...ure that the anti slip 5 on the platform is in good condition Replace where anti slip friction is poor Ensure that the anti slip 5 on the platform is in good condition Replace where anti slip friction is poor Machines with folding ROPS must always be operated with the ROPS raised and locked in position Machines with folding ROPS must always be operated with the ROPS raised and locked in position T...

Page 53: ...2 02 09 If ROPS Roll Over Protective Structure is fitted to the roller always wear the seat belt 1 provided and wear a protective helmet View Fig View Before starting make sure that the view forwards and backwards is unobstructed 43 ...

Page 54: ...ediately wait a minute or so before trying again Do not run the starter motor for too long If the engine does not start immediately wait a minute or so before trying again Warm up the engine at idling speed for a few minutes although longer if ambient temperature is below 10 C 50 F Push in the choke as soon as possible When the engine is warm check that the parking brake warning lamp 19 is still l...

Page 55: ...r system 5 Make sure that the area in front of and behind the roller is clear Make sure that the area in front of and behind the roller is clear Fig Control panel Pressurized sprinkler system 2 Parking brake 5 Sprinkler switch 7 Emergency stop 8 Starter switch 12 Forward Reverse lever 16 Speed control 1 16 2 12 7 Carefully move the forward reverse lever 12 forwards or backwards depending on which ...

Page 56: ...ted If malfunction is detected during emergency stop testing replace it immediately with a new one Check the function of the emergency stop by pressing the emergency stop when the roller is moving slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop The engine switches off and the brakes are activated If malfunction is detected duri...

Page 57: ...m without activating the parking brake 2 Reserve brake 2 Fig Control panel Pressurized sprinkler system 2 Parking brake 8 Starter switch 12 Forward Reverse lever 13 Vibration On Off 15 Engine speed control 8 12 13 15 Braking is normally activated using the forward reverse lever The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position A disc bra...

Page 58: ...to neutral and deactivate the emergency stop by pulling out the button 7 Switching off Turn the engine speed control 16 back to idling Allow the engine to idle for few minutes to cool Activate the parking brake 2 Turn the starter switch 8 to the left to shut off position Fig Control panel Non pressurized sprinkler system 2 Parking brake 8 Starter switch 16 Engine speed control 16 2 8 16 2 8 Fig Co...

Page 59: ...ooling system Also see maintenance instructions Keep in mind that there is a risk of freezing during the winter Drain the water tanks and water lines Fill antifreeze in the engine cooling system Also see maintenance instructions Before using the roller again make sure that the engine is switched off and the parking brake is activated The brake chocks can then be removed Before using the roller aga...

Page 60: ...Operation 4812164101_A pdf 2022 02 09 50 ...

Page 61: ...s Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Remove the battery from the machine clean grease the cable connectors terminals and trickle charge the battery once a month The battery is otherwise maintenance free Air cleaner exhaust pipe Cover the air cleaner see under the heading Every 50 hours of operation or Every 500 hours of ope...

Page 62: ...ends of the forward reverse control bright parts see under the heading Every 500 hours of operation Engine coolant Check that the coolant mix are within recommended levels and have a freezing temperature lower than expected lowest temperature during the storage period Hoods tarpaulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left be...

Page 63: ...ications The machine s gross weight is specified on the hoisting plate 1 Refer also to the Technical specifications Lifting gear such as chains steel wires straps and lifting hooks must be dimensioned and used in accordance with the applicable safety regulations for lifting devices Lifting gear such as chains steel wires straps and lifting hooks must be dimensioned and used in accordance with the ...

Page 64: ...here the transport takes place Never lash over the machine s articulated joint nor over the machine s operator platform Never lash over the machine s articulated joint nor over the machine s operator platform Before securing the machine ensure that the parking brake is applied and in good working condition the articulated joint is in closed position the machine is centered laterally on the platfor...

Page 65: ...ouble lashings LC at least 1 6 tonnes 1600 daN Double L1 Double L2 Double L1 Double L2 0 3 2 5 0 1 2 5 0 3 2 5 0 1 2 5 L1 L2 are the longitudinal distances between the lashing points on the roller and lashing points on the platform L1 L2 are the longitudinal distances between the lashing points on the roller and lashing points on the platform Load carrier Load carrier Ensure that Ensure that When ...

Page 66: ...hing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 2 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Lashings in the same direction are placed in different lashing mounts on the traile...

Page 67: ...etween the rollers kept in place by sufficient means 3 wooden battens used as spacers between the rollers kept in place by sufficient means 4 the two rollers are tied together to one unit 4 the two rollers are tied together to one unit 5 rubber friction pads 5 rubber friction pads The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 2 Double lashi...

Page 68: ...l pre tensioned during the entire transport Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into t...

Page 69: ...and stud 3 Do the same on both sides Lower the ROPS backwards if there is space 1 2 3 4 Fig ROPS locking device 1 Tensioning screw 2 Pin 3 Stud 4 Rubber buffer Remember to dismantle the rotating warning light before lowering the ROPS Remember to dismantle the rotating warning light before lowering the ROPS After lowering the ROPS replace the pin and stud After lowering the ROPS replace the pin and...

Page 70: ...y max 3 km h 2 mph and for short distances only max 300 m 1000 ft The roller must be towed slowly max 3 km h 2 mph and for short distances only max 300 m 1000 ft When towing recovering a machine the towing device must be connected to both lifting holes Pulling forces shall act longitudinally on the machine as illustrated Max total towing force 50 8 kN 11 430 lbf 25 4 kN 5 715 lbf per fork Reset th...

Page 71: ...ller is towed Fig Releasing the brake Releasing the brake 1 Remove the 2 plugs 191 2 Press the screws 192 inwards to compress the springs 193 so that the screw reaches the brake 107 inner thread 3 Tighten the two screws 192 alternately a little at a time so that the brake piston 107 loose screw approximately 2 turns Tightening the screws 192 too hard can damage the inner mechanism Tightening the s...

Page 72: ...Miscellaneous 4812164101_A pdf 2022 02 09 62 ...

Page 73: ...r that the braking distance will be longer if the roller is cold 9 Test the brakes Remember that the braking distance will be longer if the roller is cold 10 Use vibration only when the roller is in motion 10 Use vibration only when the roller is in motion 11 Check that the drums are thoroughly watered when watering is required 11 Check that the drums are thoroughly watered when watering is requir...

Page 74: ...Operating instructions Summary 4812164101_A pdf 2022 02 09 64 ...

Page 75: ... to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by the product warranty Warranty The warranty is only valid if the stipulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the mach...

Page 76: ...Preventive maintenance 4812164101_A pdf 2022 02 09 66 ...

Page 77: ...qts Coolant 3 5 liters 3 7 qts In climates where there is a risk of freezing see Coolant under the section Lubrications and Symbols In climates where there is a risk of freezing see Coolant under the section Lubrications and Symbols Always use high quality lubricants and the amounts recommended Too much grease or oil can cause overheating resulting in rapid wear Always use high quality lubricants ...

Page 78: ...m BIOLOGICAL HYDRAULIC FLUID When it leaves the factory the machine may be filled with biologically degradable fluid The same type of fluid must be used when changing or topping up BP Biohyd SE S46 BIOLOGICAL HYDRAULIC FLUID When it leaves the factory the machine may be filled with biologically degradable fluid The same type of fluid must be used when changing or topping up BP Biohyd SE S46 DRUM O...

Page 79: ...vel Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter Sprinkler water Drum oil level Recycling Drum oil level Recycling Lubricating oil Fuel filter Lubricating oil Fuel filter 69 ...

Page 80: ...Maintenance Lubricants and symbols 4812164101_A pdf 2022 02 09 70 ...

Page 81: ... free 14 Fuel tank filling 2 Forward Reverse lever 8 Battery maintenance free 14 Fuel tank filling 3 Reserve parking brake 9 Sprinkler 15 Steering joint 3 Reserve parking brake 9 Sprinkler 15 Steering joint 4 Hydraulic fluid cooler option 10 Scrapers 16 Front drum filling with oil 4 Hydraulic fluid cooler option 10 Scrapers 16 Front drum filling with oil 6 Diesel engine 11 Rubber element 17 ROPS o...

Page 82: ... to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment Before starting up for the first time on that day Before starting up for the first time on that day 6 Check the oil level in the diesel engine Refer to the engine manual 6 Check the oil level in the diesel engine Refer to the engine manual 13 Check the hydraulic reservoir level 13 Check the hyd...

Page 83: ...t Every 50 hours of operation Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 6 Cleaning the fuel filter Refer to the engine manual 6 Cleaning the fuel filter Refer to the engine manual 6 Check the fuel pipes Refer to the engine manual 6 Check the fuel pipes Refer to the engine manual 7 Clean the air cleaner Refer to the...

Page 84: ...ter separator in fuel tank Clean of water separator in fuel tank 2 Check lubrication of controls and pivots 2 Check lubrication of controls and pivots 6 Change the engine oil Refer to the engine manual 6 Change the engine oil Refer to the engine manual 6 Change the engine oil filter Refer to the engine manual 6 Change the engine oil filter Refer to the engine manual 4 Clean the outside of radiator...

Page 85: ...engine manual 6 Check the engine valve clearances Refer to the engine manual 6 Check coolant freezing point Change the coolant every other year 6 Check coolant freezing point Change the coolant every other year 7 Replace the air cleaner filter element Check that hoses and connectors are tight Refer to the engine manual 7 Replace the air cleaner filter element Check that hoses and connectors are ti...

Page 86: ...other year 6 Check coolant freezing point Change the coolant every other year 7 Replace the air cleaner filter element Check that hoses and connectors are tight Refer to the engine manual 7 Replace the air cleaner filter element Check that hoses and connectors are tight Refer to the engine manual 12 Change the hydraulic fluid filter 12 Change the hydraulic fluid filter 13 Check the hydraulic reser...

Page 87: ...Maintenance Maintenance schedule 4812164101_A pdf 2022 02 09 Service Checklist 77 ...

Page 88: ...Maintenance Maintenance schedule 4812164101_A pdf 2022 02 09 78 ...

Page 89: ...stopped before checking Do not touch muffler or exhaust pipes while they are hot Sever burns could result Read safety instruction from engine manufacturer Ensure that the engine is stopped before checking Do not touch muffler or exhaust pipes while they are hot Sever burns could result Read safety instruction from engine manufacturer Fig Engine 1 Dipstick 2 Filler cap 1 2 Check the engine oil leve...

Page 90: ...ither direction clean with a little diesel oil and blow with compressed air until unblocked or replace the cap with a new one When working with compressed air use the following protective equipment When working with compressed air use the following protective equipment Safety glasses Safety glasses Protective gloves Protective gloves Ear protectors Ear protectors 4 Fig Control panel 2 Parking brak...

Page 91: ...k cap 1 Unscrew the tank cap 1 and fill with clean water Unscrew the tank cap 1 and fill with clean water Fill the water tank it holds 175 liters Only additive A small amount of environmentally friendly antifreeze Only additive A small amount of environmentally friendly antifreeze 81 ...

Page 92: ...ler system Pressurized 1 Sprinkler nozzles On machine with pressurized sprinkler system Check that the holes in the sprinkler nozzles 1 are not blocked Clean where necessary Check that the water filter 2 is not blocked Clean where necessary Clean the water filter by unscrewing the filter s lower section and clean the strainer and filter housing Reassemble in the reverse order Fig Sprinkler system ...

Page 93: ...0 63 0 20 Option blue 0 98 0 30 Option blue 0 98 0 30 Option red 1 31 0 40 Option red 1 31 0 40 Option brown 1 63 0 50 Option brown 1 63 0 50 After inspecting and carrying out any necessary cleaning start the system and check that it works When working with compressed air Use the following protective equipment When working with compressed air Use the following protective equipment Eye protection E...

Page 94: ...employed on this engine is a dry type never apply oil to it Open the evacuator valve once a week under ordinary conditions or daily when used in a dusty place to get rid of large particles of dust and dirt Refer to the engine manual for detailed instructions Refer to the engine manual for detailed instructions 84 ...

Page 95: ...ollowing protective equipment Eye protection Eye protection Protective gloves Protective gloves Do not open the filler cap while the engine is warm as the radiator may contain fluid and or steam under pressure which may cause skin and eye damage Do not open the filler cap while the engine is warm as the radiator may contain fluid and or steam under pressure which may cause skin and eye damage Fill...

Page 96: ...avoid spilling fuel Stop the engine Short circuit the fueling nozzle during refueling by pressing it against the filler pipe 1 Stop the engine Short circuit the fueling nozzle during refueling by pressing it against the filler pipe 1 The tank holds 23 liters 6 1 gal of fuel Scrapers spring action Optional Checking Adjustment Fig Spring action scrapers 1 Scraper blade 2 Adjusting screws 3 Springs 2...

Page 97: ...halt compounds it may be better if the scraper blades 1 lie lightly against the drums Asphalt remnants can accumulate on the scraper and affect the contact force Clean as required Loosen the screws 2 to adjust the contact pressure of the scraper blade 1 against the drum Lock this setting by tightening the lock nut 2 against the frame side 3 Adjust the contact surface on both scraper attachments Re...

Page 98: ...ing the brakes set the forward reverse lever in neutral Reset the parkering brake 1 The roller is now ready for operation Refer also to the section in the manual on operation Checking the emergency stop 7 Fig Emergency stop Drive the roller slowly forward Hold the steering wheel firmly and brace yourself for a sudden stop Press the emergency stop 7 The roller will stop abruptly and the engine will...

Page 99: ... when checking or adjusting the roller unless otherwise specified Park the roller on a level surface The engine must be switched off and the parking brake activated when checking or adjusting the roller unless otherwise specified Check that the engine cover is fully open before carrying out work underneath it Check that the engine cover is fully open before carrying out work underneath it 89 ...

Page 100: ...ses Remove the drain plug 1 at the bottom of the engine and drain all the old oil Drain oil easier and completely while the engine is hot Add new engine oil up to the uppe limit of the oil level gauge Replace the oil filter cartridge 2 2 Fig Oil filter cartridge Remove the old oil filter cartridge with a filter wrench Apply a film of oil to the gasket for the new cartridge Screw in the cartridge b...

Page 101: ...ase Then rotate a further turn Start the engine and check that the filter does not leak Do not over tighten The seal can be damaged Do not over tighten The seal can be damaged Dispose of the old filter carefully Dispose of the old filter carefully Engine s fuel filter Change Fig Engine compartment left side 1 Fuel filter 1 Switch off the engine and activate the parking brake Switch off the engine ...

Page 102: ...t can be pressed in 5 6 mm between the pulleys with a force of 50 Nm then the belt is correctly tensioned Do as follows to tension the belt Undo the screws 1 and 2 Press over the hydraulic pump so that the belt tensions to the specified extent Tighten screw 1 and then screw 2 Check that the belt still has the correct tension after tightening Replace the belt when necessary or after 2000 h 92 ...

Page 103: ...pen before carrying out work underneath it Engine s fuel filter Chean Fig Fuel filter 1 Fuel filter lever Switch off the engine and remove the key Switch off the engine and remove the key Use caution Use the following protective equipment Use caution Use the following protective equipment Protective gloves Protective gloves Close the fuel filter lever 1 Remove the top cap and rinse the inside with...

Page 104: ...d instructions Refer to the engine manual for detailed instructions Dispose of the old filter carefully Dispose of the old filter carefully Air cleaner Clean Fig Air cleaner 1 Evacuator valve 2 Element 1 2 Open the evacuator valve 1 to get rid of large particles of dust and dirt Wipe the inside air cleaner clean with cloth or like if it s dirty or wet Avoid touching the element 2 except when clean...

Page 105: ... roller The screws on the rubber elements are sealed with Loctite Check the rubber elements on both sides of the roller Fan belt tension Check Fig Fan belt 1 Be sure the reinstall the detached safety shield after maintenance or checking Be sure the reinstall the detached safety shield after maintenance or checking Use caution Use the following protective equipment Use caution Use the following pro...

Page 106: ...mp drive belt can be pressed in 5 6 mm between the pulleys with a force of 50 Nm then the belt is correctly tensioned Do as follows to tension the belt Undo the screws 1 and 2 Press over the hydraulic pump so that the belt tensions to the specified extent Tighten screw 1 and then screw 2 Check that the belt still has the correct tension after tightening Replace the belt when necessary or after 200...

Page 107: ...rying out work underneath it Forward Reverse controls and joints Check and lubrication Fig Forward reverse lever 1 Friction nut 1 Unscrew the protective plate Check the friction on the forward reverse lever The friction nut 1 should be applied with sufficient pressure to keep the forward reverse lever in the set position during operation If the lever gets stiff after prolonged use lubricate the le...

Page 108: ...ety glasses Remove the drain plug 1 at the bottom of the engine and drain all the old oil Drain oil easier and completely while the engine is hot Add new engine oil up to the uppe limit of the oil level gauge Replace the oil filter cartridge 2 2 Fig Oil filter cartridge Remove the old oil filter cartridge with a filter wrench Apply a film of oil to the gasket for the new cartridge Screw in the car...

Page 109: ...to the engine manual for detailed instructions Refer to the engine manual for detailed instructions Radiator hoses and clamp bands Check Be sure the reinstall the detached safety shield after maintenance or checking Be sure the reinstall the detached safety shield after maintenance or checking Use caution Use the following protective equipment Use caution Use the following protective equipment Pro...

Page 110: ...nance or checking Be sure the reinstall the detached safety shield after maintenance or checking Use caution Use the following protective equipment Use caution Use the following protective equipment Protective gloves Protective gloves Refer to the engine manual for detailed instructions Refer to the engine manual for detailed instructions 100 ...

Page 111: ...ly open before carrying out work underneath it Check that the engine cover is fully open before carrying out work underneath it Engine s fuel filter Change Fig Engine compartment left side 1 Fuel filter 1 Switch off the engine and activate the parking brake Switch off the engine and activate the parking brake Use caution Use the following protective equipment Use caution Use the following protecti...

Page 112: ...very 400 hours Refer to the engine manual for detailed instructions Refer to the engine manual for detailed instructions Forward Reverse controls and joints Check and lubrication Fig Forward reverse lever 1 Friction nut 1 Unscrew the protective plate Check the friction on the forward reverse lever The friction nut 1 should be applied with sufficient pressure to keep the forward reverse lever in th...

Page 113: ...ig Engine compartment 1 F R lever cable 2 Heat cover 3 Air filter 1 If the forward reverse lever still is stiff after the above adjustments lubricate the other end of the control cable with a few drops of oil The cable is located on the top of the propulsion pump 103 ...

Page 114: ...ety glasses Remove the drain plug 1 at the bottom of the engine and drain all the old oil Drain oil easier and completely while the engine is hot Add new engine oil up to the uppe limit of the oil level gauge Replace the oil filter cartridge 2 2 Fig Oil filter cartridge Remove the old oil filter cartridge with a filter wrench Apply a film of oil to the gasket for the new cartridge Screw in the car...

Page 115: ...to the engine manual for detailed instructions Refer to the engine manual for detailed instructions Radiator hoses and clamp bands Check Be sure the reinstall the detached safety shield after maintenance or checking Be sure the reinstall the detached safety shield after maintenance or checking Use caution Use the following protective equipment Use caution Use the following protective equipment Pro...

Page 116: ...efer to the engine manual for detailed instructions Fan belt tension Check Fig Fan belt 1 Be sure the reinstall the detached safety shield after maintenance or checking Be sure the reinstall the detached safety shield after maintenance or checking Use caution Use the following protective equipment Use caution Use the following protective equipment Protective gloves Protective gloves Stop the engin...

Page 117: ...l for detailed instructions Dispose of the old filter carefully Dispose of the old filter carefully Hydraulic reservoir cap Check Unscrew and make sure that the reservoir cap is not blocked Air must have unobstructed passage through the cap in both directions 2 Fig Engine compartment right side 1 Hydraulic fluid tank cap 2 Hydraulic oil level 1 If blocked in either direction clean with a little di...

Page 118: ... roller slowly until the oil plug 1 is in the middle of the semicircle shaped notch in the drum suspension Fig Front drum drive side 1 Oil plug 1 Switch off the engine disconnect the power and activate the parking brake Switch off the engine disconnect the power and activate the parking brake Unscrew the plug and check that the oil level reaches the hole s lower edge If necessary top off with fres...

Page 119: ...rive belt can be pressed in 5 6 mm between the pulleys with a force of 50 Nm then the belt is correctly tensioned Do as follows to tension the belt Undo the screws 1 and 2 Press over the hydraulic pump so that the belt tensions to the specified extent Tighten screw 1 and then screw 2 Check that the belt still has the correct tension after tightening Replace the belt when necessary or after 2000 h ...

Page 120: ...Maintenance 400 800 1200 1600 h 4812164101_A pdf 2022 02 09 110 ...

Page 121: ...efore carrying out work underneath it Forward Reverse controls and joints Check and lubrication Fig Forward reverse lever 1 Friction nut 1 Unscrew the protective plate Check the friction on the forward reverse lever The friction nut 1 should be applied with sufficient pressure to keep the forward reverse lever in the set position during operation If the lever gets stiff after prolonged use lubrica...

Page 122: ...hecking Use caution Use the following protective equipment Use caution Use the following protective equipment Protective gloves Protective gloves Outside radiator core If dust is between the fin and tube wash it away with running water Inside radiator core Use a radiator cleaning agent This helps wash away scale depoosit Refer to the engine manual for detailed instructions Refer to the engine manu...

Page 123: ...reinstall the detached safety shield after maintenance or checking Use caution Use the following protective equipment Use caution Use the following protective equipment Protective gloves Protective gloves Stop the engine and remove the key Replace the fan belt Refer to the engine manual for detailed instructions Refer to the engine manual for detailed instructions 113 ...

Page 124: ...sses Remove the drain plug 1 at the bottom of the engine and drain all the old oil Drain oil easier and completely while the engine is hot Add new engine oil up to the uppe limit of the oil level gauge Replace the oil filter cartridge 2 2 Fig Oil filter cartridge Remove the old oil filter cartridge with a filter wrench Apply a film of oil to the gasket for the new cartridge Screw in the cartridge ...

Page 125: ...er to the engine manual for detailed instructions Refer to the engine manual for detailed instructions Cooling freezing point Check Be sure the reinstall the detached safety shield after maintenance or checking Be sure the reinstall the detached safety shield after maintenance or checking Use caution Use the following protective equipment Use caution Use the following protective equipment Protecti...

Page 126: ...etailed instructions Dispose of the old filter carefully Dispose of the old filter carefully Hydraulic reservoir cap Check Unscrew and make sure that the reservoir cap is not blocked Air must have unobstructed passage through the cap in both directions 2 Fig Engine compartment right side 1 Hydraulic fluid tank cap 2 Hydraulic oil level 1 If blocked in either direction clean with a little diesel oi...

Page 127: ...t of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket makes contact with the filter base Then rotate a further turn Start the engine and check that the filter does not leak Do not over tighten The seal can be damaged Do not over tighten The seal can be damaged Dispose of the old filter carefully Dispose of the old filter caref...

Page 128: ...nd let the oil run out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling See under the section Every 500 hours of operation for filling oil Front drum Checking the oil level Park the roller on a level surface and drive the roller slowly until the oil plug 1 is in the middle of the semicircle shaped notch in the drum suspension Fig Front drum drive ...

Page 129: ...tructions Refer to the engine manual for detailed instructions Belt tension on the hydraulic vibration and steering pump drive belt Check Fig Engine compartment 1 Screw 2 Screw 1 2 If the hydraulic pump drive belt can be pressed in 5 6 mm between the pulleys with a force of 50 Nm then the belt is correctly tensioned Do as follows to tension the belt Undo the screws 1 and 2 Press over the hydraulic...

Page 130: ...Maintenance 1000h 4812164101_A pdf 2022 02 09 120 ...

Page 131: ...ath it Water tank Cleaning 1 Fig Water tank 1 Cap Keep in mind that there is a risk of freezing in winter Drain the tank pump and lines Keep in mind that there is a risk of freezing in winter Drain the tank pump and lines Empty the tank Clean the tank with water and a suitable detergent for plastic surfaces On machines equipped with a pressurized sprinkler system Drain the tank through the drainag...

Page 132: ...hecking Use caution Use the following protective equipment Use caution Use the following protective equipment Protective gloves Protective gloves Outside radiator core If dust is between the fin and tube wash it away with running water Inside radiator core Use a radiator cleaning agent This helps wash away scale depoosit Refer to the engine manual for detailed instructions Refer to the engine manu...

Page 133: ...fer to the engine manual for detailed instructions Refer to the engine manual for detailed instructions Engine s fuel filter Change Fig Engine compartment left side 1 Fuel filter 1 Switch off the engine and activate the parking brake Switch off the engine and activate the parking brake Use caution Use the following protective equipment Use caution Use the following protective equipment Protective ...

Page 134: ...sses Remove the drain plug 1 at the bottom of the engine and drain all the old oil Drain oil easier and completely while the engine is hot Add new engine oil up to the uppe limit of the oil level gauge Replace the oil filter cartridge 2 2 Fig Oil filter cartridge Remove the old oil filter cartridge with a filter wrench Apply a film of oil to the gasket for the new cartridge Screw in the cartridge ...

Page 135: ...ctions Fuel tank Cleaning Fig Fuel tank 1 Hose from external pump 1 It is easiest to clean the tank when it is almost empty Pump out any bottom sediment using an external pump To remove any additional bottom sediment fill the tank with two liters of diesel and then pump it out using the external pump Collect in a container which holds at least 28 liters and deliver to special waste handling Collec...

Page 136: ...er to the engine manual for detailed instructions Refer to the engine manual for detailed instructions Cooling freezing point Check Be sure the reinstall the detached safety shield after maintenance or checking Be sure the reinstall the detached safety shield after maintenance or checking Use caution Use the following protective equipment Use caution Use the following protective equipment Protecti...

Page 137: ... filter carefully Hydraulic fluid filter Change Fig Engine compartment left side 1 Hydraulic fluid filter 1 Remove the filter 1 and deliver to special waste handling This is a single use filter and cannot be cleaned Remove the filter 1 and deliver to special waste handling This is a single use filter and cannot be cleaned Thoroughly clean the filter holder sealing surface Apply a thin coat of fres...

Page 138: ...ide 1 Hydraulic fluid tank cap 2 Hydraulic oil level 1 If blocked in either direction clean with a little diesel oil and blow with compressed air until unblocked or replace the cap with a new one When working with compressed air use the following protective equipment When working with compressed air use the following protective equipment Safety glasses Safety glasses Protective gloves Protective g...

Page 139: ...Use a receptacle that holds at least 15 liters 4 gal Use a receptacle that holds at least 15 liters 4 gal Collect the oil and deliver to environmentally correct handling Collect the oil and deliver to environmentally correct handling Start the pump so that it sucks out the fluid from the tank Check that the hose to the pump reaches the bottom of the hydraulic reservoir to ensure that as much of th...

Page 140: ... Drive side 1 Oil plug 2 Position for level check 1 2 Park the roller on a level surface and drive the roller slowly until the plug 1 is in the bottom position Switch off the engine disconnect the power and push in the reserve parking brake knob Switch off the engine disconnect the power and push in the reserve parking brake knob Place a receptacle that will hold at least 4 liters 1 gal under the ...

Page 141: ... to keep the forward reverse lever in the set position during operation If the lever gets stiff after prolonged use lubricate the lever at the bearing bushings and at the cable with a few drops of oil at each place 3 2 Fig Engine compartment 1 F R lever cable 2 Heat cover 3 Air filter 1 If the forward reverse lever still is stiff after the above adjustments lubricate the other end of the control c...

Page 142: ...lt can be pressed in 5 6 mm between the pulleys with a force of 50 Nm then the belt is correctly tensioned Do as follows to tension the belt Undo the screws 1 and 2 Press over the hydraulic pump so that the belt tensions to the specified extent Tighten screw 1 and then screw 2 Check that the belt still has the correct tension after tightening Replace the belt when necessary or after 2000 h 132 ...

Page 143: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com ...

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