Danfoss VLT Flow Drive FC 111 User Manual Download

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Programming Guide

VLT® Flow Drive FC 111

vlt-drives.danfoss.com

Summary of Contents for VLT Flow Drive FC 111

Page 1: ...Programming Guide VLT Flow Drive FC 111 vlt drives danfoss com...

Page 2: ......

Page 3: ...tion 10 Setup Wizard Introduction 11 Setup Wizard for Open loop Applications 12 Setup Wizard for Closed loop Applications 17 Motor Setup 22 Changes Made Function 26 Changing Parameter Settings 26 Acce...

Page 4: ...8 Parameter Group 16 Data Readouts 144 Parameter Group 18 Info Readouts 156 Parameter Group 20 Drive Closed Loop 157 Parameter Group 22 Appl Functions 164 Parameter Group 23 Time based Functions 177 P...

Page 5: ...ol to accurately project the costs savings and payback of using Danfoss drives on HVAC fans pumps and cooling towers Supplementary publications and manuals are available from Danfoss website 1 2 2 MCT...

Page 6: ...RS485 Interface RS485 N RS485 69 P RS485 68 Com RS485 61 PNP Source NPN Sink ON Terminated OFF Unterminated ON 1 2 240 V AC 3 A Not present on all power sizes Do not connect shield to 61 01 02 03 rel...

Page 7: ...derstood the safety guidelines given in all manuals provided with the unit especially the instructions given in the Operating Guide Have good knowledge of the generic and specialist standards applicab...

Page 8: ...ge V Power range kW hp Minimum waiting time minutes 3x400 0 37 7 5 0 5 10 4 3x400 11 90 15 125 15 3x400 110 315 150 450 20 W A R N I N G LEAKAGE CURRENT HAZARD Leakage currents exceed 3 5 mA Failure t...

Page 9: ...e read from the display Table 3 Legend to Section A Illustration 3 1 Parameter number and name 2 Parameter value 3 The setup number shows the active setup and the edit setup For LCP 32 the setup numbe...

Page 10: ...t the motor Connect terminal 12 to terminal 27 14 Off Reset Stops the compressor Off If in alarm mode the alarm is reset 15 Auto On The drive is controlled either via control terminals or serial commu...

Page 11: ...DIG IN DIG IN COM DIG IN A OUT D OUT A OUT D OUT 18 19 27 29 42 55 50 53 54 20 12 01 02 03 04 05 06 R2 R1 0 10 V Start 10 V OUT A IN A IN COM IN OUT 45 Reference e30bb674 11 Illustration 3 Drive Wirin...

Page 12: ...gh Voltage V Set T53 Low Current A Set T53 High Current A Voltage AMA Failed AMA Failed Automatic Motor Adaption Auto Motor Adapt OK Press OK Select Function of Relay 2 No function Off Select Function...

Page 13: ...tor Control Principle Parameter 1 03 Torque Characteristics Parameter 1 08 Motor Control Bandwidth Parameter 1 14 Damping Gain Parameter 1 15 Low Speed Filter Time Const Parameter 1 16 High Speed Filt...

Page 14: ...ted Enter the motor frequency from the nameplate data Parameter 1 24 Motor Current 0 01 1000 00 A Size related Enter the motor current from the nameplate data Parameter 1 25 Motor Nominal Speed 50 999...

Page 15: ...tec tion at start Parameter 1 48 Current at Min Inductance for d axis 20 200 100 Enter the inductance saturation point Parameter 1 49 Current at Min Inductance for q axis 20 200 100 This parameter spe...

Page 16: ...z is set equal to parameter 4 19 Max Output Frequen cy automatically Parameter 5 40 Function Relay See parameter 5 40 Function Relay 9 Alarm Select the function to control output relay 1 Parameter 5 4...

Page 17: ...50 V 6 24 T54 low Feedback 0016 Hz 6 21 T54 high Voltage 0220 V 6 26T54 Filter time const 1 00 Configuration Mode 3 Closed Loop 0 03 Regional Settings 0 Power kW 50 Hz 3 16 Reference Source 2 0 No Ope...

Page 18: ...e these parame ters Parameter 1 01 Motor Control Principle Parameter 1 03 Torque Characteristics Parameter 1 08 Motor Control Bandwidth Parameter 1 14 Damping Gain Parameter 1 15 Low Speed Filter Time...

Page 19: ...Parameter 1 22 Motor Voltage 50 1000 V Size related Enter the motor voltage from the nameplate data Parameter 1 23 Motor Frequen cy 20 400 Hz Size related Enter the motor frequency from the nameplate...

Page 20: ...ance Lq However if the motor supplier provides an induction curve enter the induction value which is 200 of the nominal current Parameter 1 46 Position Detec tion Gain 20 200 100 Adjusts the height of...

Page 21: ...mit Hz parameter 4 14 Motor Speed High Limit Hz is set equal to parameter 4 19 Max Output Frequen cy automatically Parameter 6 20 Terminal 54 Low Voltage 0 00 10 00 V 0 07 V Enter the voltage that cor...

Page 22: ...becomes unstable An excessively long integral time disables the integral action Parameter 30 22 Locked Rotor Detection 0 Off 1 On 0 Off Parameter 30 23 Locked Rotor Detection Time s 0 05 1 00 s 0 10...

Page 23: ...RPM Parameter 1 44 d axis Inductance Sat LdSat Parameter 1 45 q axis Inductance Sat LqSat Parameter 1 46 Position Detection Gain Parameter 1 48 Current at Min Inductance for d axis Parameter 1 49 Curr...

Page 24: ...axis inductance Obtain the value from the permanent magnet motor datasheet Parameter 1 38 q axis Induc tance Lq 0 000 1000 000 mH Size related Enter the value of the q axis inductance Parameter 1 39 M...

Page 25: ...ed to enable the drive to catch a spinning mo tor Parameter 3 41 Ramp 1 Ramp Up Time 0 05 3600 0 s Size related Ramp up time from 0 to rated parameter 1 23 Motor Frequen cy Parameter 3 42 Ramp 1 Ramp...

Page 26: ...r groups Press OK to select a parameter group Press to browse through the parameters in the specific group Press OK to select the parameter Press to set change the parameter value Press OK to accept t...

Page 27: ...now reset except for the following parameters Parameter 1 06 Clockwise Direction Parameter 8 30 Protocol Parameter 8 31 Address Parameter 8 32 Baud Rate Parameter 8 33 Parity Stop Bits Parameter 8 35...

Page 28: ...rameter 15 00 Operating hours Parameter 15 03 Power Up s Parameter 15 04 Over Temp s Parameter 15 05 Over Volt s Parameter group 15 4 Drive identification Parameter 18 10 FireMode Log Event AU36392830...

Page 29: ...4 Resonance Dampening 1 65 Resonance Dampening Time Constant 1 66 Min Current at Low Speed 1 7 Start Adjustments 1 70 Start Mode 1 71 Start Delay 1 72 Start Function 1 73 Flying Start 1 8 Stop Adjustm...

Page 30: ...lect 8 7 BACnet 8 70 BACnet Device Instance 8 72 MS TP Max Masters 8 73 MS TP Max Info Frames 8 74 I am Service 8 75 Intialisation Password 8 79 Protocol Firmware ver sion 8 8 FC Port Diagnostics 8 80...

Page 31: ...Gain Scaled Output 20 Drive Closed Loop 20 0 Feedback 20 00 Feedback 1 Source 20 01 Feedback 1 Conversion 20 03 Feedback 2 Source 20 04 Feedback 2 Conversion 20 06 Feedback 3 Source 20 07 Feedback 3...

Page 32: ...Unit Configuration 30 58 LockPassword 4 2 Parameter Group 0 Operation Display Parameters related to the fundamental functions of the drive function of the LCP buttons and configuration of the LCP dis...

Page 33: ...supported in all power sizes IT Grid is a supply mains where there are no connections to ground Delta is a supply mains where the secondary part of the transformer is delta connected and 1 phase is c...

Page 34: ...ive functions Use Multi setup for remote selection Table 18 Option 1 Set up 1 Setup 1 is active 2 Set up 2 Setup 2 is active 9 Multi Setup Used for remote setup selections via digital inputs and the s...

Page 35: ...d defining custom display texts It is possible to customize the display ele ments for various purposes Custom readout The calculated value to be shown is based on settings in parameter 0 30 Custom Rea...

Page 36: ...Data type u_int8 Change during operation True Set the unit to be used for Custom Readout Value Table 23 Option 0 None 1 5 PPM 10 l Min 11 RPM 12 Pulse s 20 l s 21 l min 22 l h 23 m3 s 24 m3 min 25 m3...

Page 37: ...a linear unit in parameter 0 30 Custom Readout Unit For quadratic and cubic units the minimum value is 0 Table 24 Range Min 0 Max 999999 99 CustomReadoutUnit Default value 0 CustomReadoutUnit 0 32 Cus...

Page 38: ...e VisibleString Change during operation True Use this parameter to write an individual text string to be read via serial communication Only used when running BACnet Table 28 Range Min 0 Max 0 Default...

Page 39: ...ize The latter selection can be used to program several drives with the same function without disturbing motor data that is already set 10 Delete LCP copy data Delete copied parameters in LCP This fun...

Page 40: ...p Parameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True Select the application control principle to be used Table 36 Option 0 Open Loop Motor speed is...

Page 41: ...rgy efficient speed control of centrifugal pumps and fans it provides a voltage that is opti mized for a squared torque load characteristic of the motor In addition the AEO feature adapts the voltage...

Page 42: ...et PM motors with interior salient magnets with inductance saturation control The following parameters are active x depending on the setting of parameter 1 10 Motor Construction Table 42 Active Parame...

Page 43: ...meter 1 52 Min Speed Normal Magnetising Hz x Parameter 1 55 U f Characteristic U x Parameter 1 56 U f Characteristic F x Parameter 1 62 Slip Compensation x Parameter 1 63 Slip Compensation Time Consta...

Page 44: ...Parameter 14 44 d axis current optimization for IPM x Parameter 14 50 RFI Filter x Parameter 14 51 DC Link Voltage Compensation x x x Parameter 14 55 Output Filter x x x Parameter 14 64 Dead Time Comp...

Page 45: ...below 10 rated speed Table 44 Range Min 0 01 s Max 20 s Default value 0 01 s 1 16 High Speed Filter Time Const Default value 0 01 s Parameter type Range 2 setup All setups Conversion index 2 Data type...

Page 46: ...minal rated output of the unit Table 47 Option 2 0 12 kW 0 16 hp 3 0 18 kW 0 25 hp 4 0 25 kW 0 33 hp 5 0 37 kW 0 5 hp 6 0 55 kW 0 75 hp 7 0 75 kW 1 hp 8 1 1 kW 1 5 hp 9 1 5 kW 2 hp 10 2 2 kW 3 hp 11 3...

Page 47: ...on dependent Parameter type Range 2 setup All setups Conversion index 2 Data type u_int32 Change during operation False Enter the nominal motor current value from the motor nameplate data This data is...

Page 48: ...ced AMA of the stator resistance Rs in the system only Select this option if an LC filter is used between the drive and the motor N O T I C E When parameter 1 10 Motor Construction is set to options t...

Page 49: ...stator leakage reactance value Enter the value from a motor data sheet or perform an AMA on a cold motor The default setting is calculated by the drive from motor nameplate data Table 56 Range Min 0...

Page 50: ...is parameter group comprises input data from the nameplate on the connected motor 1 40 Back EMF at 1000 RPM Default value Configuration dependent Parameter type Range 2 setup All setups Conversion ind...

Page 51: ...H Max 65535 mH Default value Configuration dependent 1 46 Position Detection Gain Default value 100 Parameter type Range 2 setup All setups Conversion index Data type u_int16 Change during operation T...

Page 52: ...0 Motor Magnetisation at Zero Speed Table 70 Range Min 0 1 Hz Max 10 0 Hz Default value 1 Hz 1 55 U f Characteristic U Default value Configuration dependent Parameter type Range 2 setup All setups Con...

Page 53: ...ant Default value 0 10 s Parameter type Range 2 setup All setups Conversion index 2 Data type u_int16 Change during operation True Enter the slip compensation reaction speed A high value results in sl...

Page 54: ...ing point This option is the standard selection for automation drive applications If the flying start function detects that the motor is running at low speed or is stopped the drive can detect the rot...

Page 55: ...e flying start function used for PM motors is based on an initial speed estimation The speed is always estimated as the 1st thing after an active start signal is given Current limitations of the flyin...

Page 56: ...2 Motor Data Table 85 Option 0 No protection Disable temperature monitoring 1 Thermistor warn ing A thermistor gives a warning if the upper limit of motor temperature range is exceeded 2 Thermistor t...

Page 57: ...meter 2 00 DC Hold Motor Preheat Current holds the motor function holding torque or pre heats the motor This parameter is active if DC hold is selected in parameter 1 72 Start Function 0 DC Hold delay...

Page 58: ...ameter 2 07 Parking Time N O T I C E Parameter 2 06 Parking Current is only active when 1 of the PM motor construction options is selected in parameter 1 10 Motor Construction Table 91 Range Min 0 Max...

Page 59: ...n the drive is not in the stop state 2 Enabled Activates OVC N O T I C E The ramp time is automatically adjusted to avoid tripping of the drive 2 19 Over voltage Gain Default value 100 Parameter type...

Page 60: ...References P3 03 P3 02 0 50 100 P3 10 e30bb036 11 Illustration 9 References 3 10 Preset Reference Default value 0 Parameter type Range 2 setup All setups Conversion index 2 Data type int16 8 Change du...

Page 61: ...Default value 1 Analog Input 53 Parameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True Select the input to be used for the 1st reference signal Paramet...

Page 62: ...ption 0 No function 1 Analog Input 53 2 Analog Input 54 7 Pulse input 29 11 Local bus reference 4 5 3 3 4 Ramp 1 Configure the ramp time parameters for each of the 2 ramps parameter group 3 4 Ramp 1 a...

Page 63: ...to parameter 1 23 Motor Frequency If PM motor is selected enter acceleration time from 0 RPM to parameter 1 25 Motor Nominal Speed Select a ramp up time such that the output current does not exceed th...

Page 64: ...able 111 Option 0 Clockwise N O T I C E The setting in parameter 4 10 Motor Speed Direction has impact on parameter 1 73 Flying Start Only operation in clockwise direction is allowed 2 Both directions...

Page 65: ...he value of parameter 4 14 Motor Speed High Limit Hz is adjusted to the same value as parameter 4 19 Max Output Frequency auto matically Table 115 Range Min 0 Hz Max 400 Hz Default value 100 0 Hz 4 6...

Page 66: ...parameter 16 94 Ext Status Word The output relay or the digital output can be configured to indicate this warning The LCP warn ing indicator light is not turned on when this parameter set limit is rea...

Page 67: ...t a missing motor phase When a missing motor phase is detected the drive trips 4 6 4 4 6 Speed Bypass Define the speed bypass areas for the ramps 3 frequency ranges can be avoided 4 61 Bypass Speed Fr...

Page 68: ...the deceleration The actual frequencies registered when pressing OK are stored in parameter 4 61 Bypass Speed From Hz When the motor has ramped down to stop press OK The parameter 4 64 Semi Auto Bypa...

Page 69: ...nversion index Data type u_int8 Change during operation False Table 131 Option 0 PNP Set to PNP mode for digital inputs 29 1 NPN Set to NPN mode for digital inputs 29 4 7 2 5 1 Digital Inputs Paramete...

Page 70: ...DC braking NC Stops the motor by energizing it with DC current for a certain time period see parameter 2 01 DC Brake Current The function is only active when the value in parameter 2 02 DC Braking Tim...

Page 71: ...nal applied puts the into fire mode and disregards all other commands See parameter group 24 0 Fire Mode 52 Run permissive The input terminal for which the run permissive is programmed must be logic 1...

Page 72: ...rding to Table 133 191 Fire Mode Ref Bit 1 Enable a selection of 1 of the 8 fire mode references according to Table 133 192 Fire Mode Ref Bit 2 Enable a selection of 1 of the 8 fire mode references ac...

Page 73: ...preset references according to Table 132 19 Freeze refer ence Freeze actual reference The frozen reference is now the point of enable condition for speed up and speed down to be used If speed up speed...

Page 74: ...ement counting in the SLC counter 62 Reset Counter A Input for reset of counter A 63 Counter B up Input for increment counting in the SLC counter 64 Counter B down Input for decrement counting in the...

Page 75: ...gital input fieldbus or the Reset key 8 Start Select start for a start stop command Logic 1 start logic 0 stop Default digital input 18 9 Latched start If a pulse is applied for a minimum of 2 ms the...

Page 76: ...equested Jog Requested or Freeze Requested 53 Hand start A signal applied puts the drive into hand on mode as if Hand On is pressed and a normal stop com mand is overridden If the signal is disconnect...

Page 77: ...e 5 DC brake in verse Inverted input for DC braking NC Stops the motor by energizing it with DC current for a certain time period see parameter 2 01 DC Brake Current The function is only active when t...

Page 78: ...minal 29 34 Ramp bit 0 Select which ramp to use Logic 0 selects ramp 1 while logic 1 selects ramp 2 37 Fire Mode A signal applied puts the drive into fire mode and disregards all other commands See pa...

Page 79: ...34 Pump 5 Inter lock A signal applied puts pump 5 into interlock mode 190 Fire Mode Ref Bit 0 Enable a selection of 1 of the 8 fire mode references according to Table 133 191 Fire Mode Ref Bit 1 Enabl...

Page 80: ...20 Above feedback high The feedback is higher than the limit set in parameter 4 57 Warning Feedback High 21 Thermal warning The thermal warning turns on when the temperature exceeds the limit in motor...

Page 81: ...meter 13 52 SL Controller Action The input goes high whenever the smart logic action 38 Set dig out A high is executed The input goes low whenever the smart logic 32 Action Set dig out A low is execut...

Page 82: ...ypass To be used as a signal for activating an external electromechanical bypass switching the motor directly on line See parameter group 24 1 Drive Bypass 200 Full capacity The drive enters full capa...

Page 83: ...20 Above feedback high The feedback is higher than the limit set in parameter 4 57 Warning Feedback High 21 Thermal warning The thermal warning turns on when the temperature exceeds the limit in motor...

Page 84: ...meter 13 52 SL Controller Action The input goes high whenever the smart logic action 38 Set dig out A high is executed The input goes low whenever the smart logic 32 Action Set dig out A low is execut...

Page 85: ...24 0 Fire Mode 198 Drive Bypass To be used as a signal for activating an external electromechanical bypass switching the motor directly on line See parameter group 24 1 Drive Bypass 200 Full capacity...

Page 86: ...no warning The motor runs and no warnings are present 7 Run in range no warning The motor runs within the programmed current ranges see parameter 4 50 Warning Current Low and parameter 4 51 Warning C...

Page 87: ...arators If comparator 1 is evaluated as true the output goes high Otherwise it is low 62 Comparator 2 See parameter group 13 1 Comparators If comparator 2 is evaluated as true the output goes high Oth...

Page 88: ...6 Remote ref active The output is high when remote reference is activated by the Auto On key on the LCP or by auto on command of digital input 167 Start command activ The output is high when there is...

Page 89: ...the on delay timer expires the relay output is unaffected Table 143 Range Min 0 s Max 600 s Default value 0 01 s 5 42 Off Delay Relay Default value 0 01 s Parameter type Range 2 setup All setups Conve...

Page 90: ...y limit corresponding to the low motor shaft speed that is low reference value in parameter 5 52 Term 29 Low Ref Feedb Value Table 145 Range Min 20 Hz Max 31999 Hz Default value 20 Hz 5 51 Term 29 Hig...

Page 91: ...s 4 7 7 5 9 Bus Controlled This parameter group selects digital and relay outputs via a fieldbus setting 5 90 Digital Relay Bus Control Default value 0 Parameter type Range 2 setup All setups Convers...

Page 92: ...setup All setups Conversion index Data type u_int8 Change during operation True Select the timeout function when the fire mode is active The function set in this parameter is activated if the input s...

Page 93: ...ing operation True Enter the high current value corresponding to the high reference feedback set in parameter 6 15 Terminal 53 High Ref Feedb Value Table 157 Range Min 0 mA Max 20 mA Default value 20...

Page 94: ...setups Conversion index 2 Data type u_int16 Change during operation True Enter the voltage V that corresponds to parameter 6 24 Terminal 54 Low Ref Feedb Value To activate parameter 6 01 Live Zero Ti...

Page 95: ...version index 3 Data type int32 Change during operation True Enter the reference or feedback value that corresponds to the voltage or current set in parameter 6 21 Terminal 53 High Voltage to paramete...

Page 96: ...arameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True Select the function of terminal 45 as an analog current output See also parameter 6 70 Terminal 4...

Page 97: ...igh 19 Below feedback low 20 Above feedback high 21 Thermal warning 22 Ready no thermal warning 23 Remote ready no thermal warning 24 Ready Voltage OK 25 Reverse 26 Bus OK 35 External Interlock 36 Con...

Page 98: ...ocal ref active 166 Remote ref active 167 Start command activ 168 Drive in hand mode 169 Drive in auto mode 188 AHF capacitor connect 190 No flow 191 Dry pump 192 End of curve 193 Sleep mode 194 Broke...

Page 99: ...he full range of the variable selected in parameter 6 71 Terminal 45 Analog Output Table 174 Range Min 0 Max 200 Default value 100 6 76 Terminal 45 Output Bus Control Default value 0 Parameter type Ra...

Page 100: ...ror AI54 mA 254 DC link voltage 6 92 Terminal 42 Digital Output Default value 0 No operation Parameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True Sel...

Page 101: ...4 Ready voltage OK 25 Reverse 26 Bus OK 35 External interlock 36 Control word bit 11 37 Control word bit 12 41 Below reference low 42 Above ref high 45 Bus control 60 Comparator 0 61 Comparator 1 62 C...

Page 102: ...ode 188 AHF capacitor connect 190 No flow 191 Dry pump 192 End of curve 193 Sleep mode 194 Broken belt function 196 Fire mode 198 Drive bypass 200 Full capacity 201 Pump 1 running 202 Pump 2 running 2...

Page 103: ...log Output Table 180 Range Min 0 Max 200 Default value 100 6 96 Terminal 42 Output Bus Control Default value 0 Parameter type Range 2 setup All setups Conversion index 0 Data type u_int16 Change durin...

Page 104: ...eception of 2 consecutive telegrams If this time is exceeded it indicates that the serial communication has stopped The function selected in parameter 8 04 Control Timeout Function is carried out Tabl...

Page 105: ...the Vertiv MB Converter protocol 8 31 Address Default value Configuration dependent Parameter type Range 2 setup 1 setup Conversion index Data type u_int8 Change during operation True Enter the addre...

Page 106: ...lays Table 191 Range Min 0 0010 s Max 0 5 s Default value Configuration dependent 8 36 Maximum Response Delay Default value Configuration dependent Parameter type Range 2 setup 1 setup Conversion inde...

Page 107: ...amp up time 6 352 Ramp 2 ramp down time 7 380 Jog ramp time 8 381 Quick stop time 9 412 Motor speed low limit Hz 10 414 Motor speed high limit Hz 11 590 Digital relay bus control 12 676 Terminal 45 ou...

Page 108: ...501 Running hours 3 1502 kWh counter 4 1600 Control word 5 1601 Reference Unit 6 1602 Reference 7 1603 Status word 8 1605 Main actual value 9 1609 Custom readout 10 1610 Power kW 11 1611 Power hp 12 1...

Page 109: ...rd 2 42 1679 Analog output 45 mA 43 1617 Speed RPM 44 1666 Digital output 45 894 Bus feedback 1 46 1616 Torque Nm 47 1626 Power filtered kW 48 1627 Power filtered hp 49 1652 Feedback Unit 50 1654 Feed...

Page 110: ...e Option 2 setup All setups Conversion index Data type u_int8 Change during operation True N O T I C E This parameter is active only when parameter 8 01 Control Site is set to 0 Digital and control wo...

Page 111: ...of the digital inputs 8 54 Reversing Select Default value 0 Digital input Parameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True N O T I C E This para...

Page 112: ...communication port 2 Logic AND Activate the preset reference selection via the fieldbus serial communication port and via 1 of the digital inputs 3 Logic OR Activate the preset reference selection via...

Page 113: ...rmware version Default value 0 Parameter type Range 2 setup 1 setup Conversion index 2 Data type u_int16 Change during operation False Firmware revision of the drive is in index 0 Modbus is in index 1...

Page 114: ...Slave Messages Sent Default value 0 Parameter type Range 2 setup 1 setup Conversion index 0 Data type u_int32 Change during operation True This parameter shows the number of messages sent from the sla...

Page 115: ...ed at any time If an event is evaluated as false nothing happens in the SLC during the current scan interval and no other events are evaluated This means that when the SLC starts it evaluates 0 event...

Page 116: ...r runs at reference speed 7 Out of current range The motor current is outside the range set in parameter 4 18 Current Limit 8 Below I low The motor current is lower than set in parameter 4 50 Warning...

Page 117: ...has been detected Enable this function in parameter 22 60 Broken Belt Function 13 02 Stop Event Default value 40 Drive stopped Parameter type Option 2 setup 1 setup Conversion index Data type u_int8...

Page 118: ...is started by any means either via digital input or other 40 Drive stopped This event is True if the drive is stopped or coasted by any means either via digital input or other 42 Auto Reset Trip This...

Page 119: ...values that are compared to fixed time values See the explanation in parameter 13 10 Comparator Oper and Comparators are evaluated once in each scan interval Use the result True or False directly All...

Page 120: ...ule Boolean 1 parameter 13 42 Logic Rule Boolean 2 or parameter 13 44 Logic Rule Boolean 3 A timer is only False when started by an action for example 29 Start timer 1 until the timer value entered in...

Page 121: ...further description 4 On reference See parameter 13 01 Start Event for further description 7 Out of current range See parameter 13 01 Start Event for further description 8 Below I low See parameter 1...

Page 122: ...t of comparator 4 in the logic rule 51 Comparator 5 Use the result of comparator 5 in the logic rule 60 Logic rule 4 Use the result of logic rule 4 in the logic rule 61 Logic rule 5 Use the result of...

Page 123: ...arning See parameter 13 01 Start Event for further description 17 Mains out of range See parameter 13 01 Start Event for further description 18 Reversing See parameter 13 01 Start Event for further de...

Page 124: ...rator 5 in the logic rule 60 Logic rule 4 Use the result of logic rule 4 in the logic rule 61 Logic rule 5 Use the result of logic rule 5 in the logic rule 70 SL Time out 3 Use the result of timer 3 i...

Page 125: ...out of range See parameter 13 01 Start Event for further description 18 Reversing See parameter 13 01 Start Event for further description 19 Warning See parameter 13 01 Start Event for further descri...

Page 126: ...the result of timer 3 in the logic rule 71 SL Time out 4 Use the result of timer 4 in the logic rule 72 SL Time out 5 Use the result of timer 5 in the logic rule 73 SL Time out 6 Use the result of tim...

Page 127: ...c rule 0 27 Logic rule 1 28 Logic rule 2 29 Logic rule 3 30 SL Time out 0 31 SL Time out 1 32 SL Time out 2 33 Digital input DI18 34 Digital input DI19 35 Digital input DI27 36 Digital input DI29 39 S...

Page 128: ...t reference 1 12 Select preset ref 2 Select preset reference 2 13 Select preset ref 3 Select preset reference 3 14 Select preset ref 4 Select preset reference 4 15 Select preset ref 5 Select preset re...

Page 129: ...3 Start timer 3 see parameter 13 20 SL Controller Timer for further description 71 Start Timer 4 Start timer 4 see parameter 13 20 SL Controller Timer for further description 72 Start Timer 5 Start ti...

Page 130: ...Select no overmodulation of the output voltage to avoid torque ripple on the motor shaft 1 On Select 1 On to obtain extra DC link voltage and torque on the motor shaft 14 07 Dead Time Compensation Le...

Page 131: ...ic back up 5 Kinetic back up trip 6 Alarm 7 Kin back up trip w recovery 14 11 Mains Fault Voltage Level Default value 198 V Parameter type Range 2 setup All setups Conversion index 0 Data type u_int16...

Page 132: ...set Mode Default value 0 Manual reset Parameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True Define whether the drive waits for a manual reset or reset...

Page 133: ...n for normal operation of the drive with the motor in the selected application 2 Initialisation Select 2 Initialisation to reset all parameter values to default settings excluding bus communication pa...

Page 134: ...ult value 100 Parameter type Range 2 setup All setups Conversion index 0 Data type u_int16 Change during operation True Enter the proportional gain value for the current limit controller A higher valu...

Page 135: ...ance to sudden load changes Table 253 Range Min 40 Max 75 Default value 66 14 44 d axis current optimization for IPM Default value 100 Parameter type Range 2 setup All setups Conversion index 0 Data t...

Page 136: ...peed even if the reference is 0 Hz due to the heat generated from the IGBT The fan stops if sleep mode function is activated This is the default setting for all drives except H1 enclosure sizes 4 Auto...

Page 137: ...automatic derating based on the output frequency of the drive 14 61 Function at Inverter Overload Default value 0 Trip Parameter type Option 2 setup All setups Conversion index Data type u_int8 Chang...

Page 138: ...ngs 14 90 Fault Level Default value 3 Trip lock Parameter type Option 2 setup 1 setup Conversion index Data type u_int8 Change during operation False Use this parameter to customize fault levels Only...

Page 139: ...ameter 15 06 Reset kWh Counter Table 267 Range Min 0 kWh Max 65535 kWh Default value 0 kWh 15 03 Power Up s Default value 0 Parameter type Range 2 setup 1 setup Conversion index Data type u_int32 Chan...

Page 140: ...es values and time stamp can be viewed for all logged data 15 30 Alarm Log Error Code Default value 0 Parameter type Range 2 setup 1 setup Conversion index 0 Data type u_int16 Change during operation...

Page 141: ...fault value 0 15 42 Voltage Default value 0 Parameter type Range 2 setup 1 setup Conversion index 0 Data type VisibleString Change during operation False View the FC type code The readout is identical...

Page 142: ...ration False View the LCP ID number Table 283 Range Min 0 Max 0 Default value 0 15 49 SW ID Control Card Default value 0 Parameter type Range 2 setup 1 setup Conversion index 0 Data type VisibleString...

Page 143: ...u_int16 Change during operation False The file version 0 means OEM SIVP file version 1 means Motor database file version 2 means Pump table file version 3 means ACP boot file version 4 means MCP boot...

Page 144: ...a Readouts 4 13 1 16 0 General Status Parameters for reading the general status for example the calculated reference the active control word and status 16 00 Control Word Default value 0 Parameter typ...

Page 145: ...backUnit 16 02 Reference Default value 0 0 Parameter type Range 2 setup 1 setup Conversion index 1 Data type int16 Change during operation True View the total reference The total reference is the sum...

Page 146: ...meter type Range 2 setup 1 setup Conversion index 2 Data type int32 Change during operation True View the user defined readouts as defined in parameter 0 30 Custom Readout Unit parameter 0 31 Custom R...

Page 147: ...ation True View the motor frequency without resonance damping Table 305 Range Min 0 Hz Max 6553 5 Hz Default value 0 Hz 16 14 Motor current Default value 0 A Parameter type Range 2 setup 1 setup Conve...

Page 148: ...True View the calculated motor temperature in percentage of allowed maximum At 100 a trip occurs if selected in parameter 1 90 Motor Thermal Protection The basis for the calculation is the ETR functi...

Page 149: ...Heatsink Temp Default value 0 C Parameter type Range 2 setup 1 setup Conversion index 0 Data type int8 Change during operation True View the heat sink temperature of the drive Table 315 Range Min 128...

Page 150: ...index 1 Data type int16 Change during operation True View the total reference the sum of digital analog preset bus and freeze references Table 320 Range Min 200 Max 200 Default value 0 16 52 Feedback...

Page 151: ...rameter 3 02 Minimum Reference and parameter 3 03 Maxi mum Reference and selection of unit in parameter 20 12 Reference Feedback Unit Table 324 Range Min 999999 999 Max 999999 999 ProcessCtrlUnit Defa...

Page 152: ...index 2 Data type u_int16 Change during operation True View the actual value at input 54 Table 330 Range Min 0 Max 20 Default value 1 16 65 Analog output 42 mA Default value 0 mA Parameter type Range...

Page 153: ...0 Data type u_int16 Change during operation True View the setting of the relay Table 335 Bit Definitions Bit 0 2 Unused Bit 3 Relay 02 Bit 4 Relay 01 Bit 5 15 Unused Table 336 Range Min 0 Max 31 Defa...

Page 154: ...ult value 0 mA 4 13 6 16 8 Fieldbus FC Port Parameters for reporting the bus references and control words 16 86 FC Port REF 1 Default value 0 Parameter type Range 2 setup 1 setup Conversion index 0 Da...

Page 155: ...port in hex code Table 345 Range Min 0 Max 4294967295 Default value 0 16 95 Ext Status Word 2 Default value 0 Parameter type Range 2 setup 1 setup Conversion index 0 Data type u_int32 Change during o...

Page 156: ...eration False View the pressure or flow resulting from the sensorless calculations This value is not the value used for control The value is only updated if sensorless data supports both flow and pres...

Page 157: ...fault value 0 0 18 93 Process PID Gain Scaled Output Default value 0 0 Parameter type Range 2 setup All setups Conversion index 1 Data type int16 Change during operation False View the output value fr...

Page 158: ...meter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True The effective feedback signal is made up of up to 3 different input signals Select which drive input...

Page 159: ...alog input 54 3 Pulse input 29 100 Bus feedback 1 101 Bus feedback 2 20 07 Feedback 3 Conversion Default value 0 Linear Parameter type Option 2 setup All setups Conversion index Data type u_int8 Chang...

Page 160: ...nction Default value 3 Minimum Parameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True Select how the feedback should be calculated The feedback can be...

Page 161: ...less Readout unit and parameter 20 00 Feedback 1 Source 20 60 Sensorless Unit Default value 20 l s Parameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation T...

Page 162: ...rature 20 71 PI Performance Default value 0 Normal Parameter type Option 2 setup 1 setup Conversion index Data type u_int8 Change during operation True Select the relative response speed for the appli...

Page 163: ...u_int8 Change during operation True Table 374 Option 0 Normal Set the process control to increase the output speed when the process error is positive 1 Inverse Reduce the output speed when the process...

Page 164: ...eter type Range 2 setup All setups Conversion index 2 Data type u_int32 Change during operation True Enter the process controller integral time Obtain quick control through a short integral time thoug...

Page 165: ...eep speed and time are checked 22 04 Check Valve Monitor Default value 0 Disabled Parameter type Option 2 setup All setups Conversion index Data type u_int8 Change during operation True When this func...

Page 166: ...n controlled by the integrated PI controller in the drive or an external PI controller Program the actual configuration in parameter 1 00 Configuration Mode Configuration mode for Integrated PI contro...

Page 167: ...r 22 23 No Flow Function takes place if a no flow condition is detected Table 386 Range Min 1 s Max 600 s Default value 10 s Dry pump detection If the pump has run dry low power consumption high speed...

Page 168: ...eter type Range 2 setup All setups Conversion index 0 Data type u_int16 Change during operation True Set delay before action set in parameter 22 26 Dry Pump Function takes place if a dry pump conditio...

Page 169: ...4 16 3 1 No flow Power Tuning Sequence N O T I C E Set parameter 1 03 Torque Characteristics before tuning takes place Procedure To stop flow close the main valve Run with motor until the system has...

Page 170: ...the motor after a start command digital input or bus before entering sleep mode Table 395 Range Min 0 s Max 600 s Default value 10 s 22 41 Minimum Sleep Time Default value 10 s Parameter type Range 2...

Page 171: ...n Mode is set for 3 Closed loop and the integrated PI controller is used for controlling the pressure Set the maximum time for which boost mode is allowed If the set time is exceeded the drive enters...

Page 172: ...motor runs longer than the time in parameter 22 40 Minimum Run Time The sleep condition lasts longer than the time in parameter 22 48 Sleep Delay Time If parameter 22 45 Setpoint Boost is not set the...

Page 173: ...94 end of curve A drive digital output or a serial com munication bus can communicate the alarm to other equipment If this option is selected and the end of curve condition is detected the drive can o...

Page 174: ...tup All setups Conversion index 0 Data type u_int8 Change during operation True Set the broken belt torque as a percentage of the rated motor torque Table 407 Range Min 5 Max 100 Default value 10 22 6...

Page 175: ...ssure at Rated Speed Parameter 22 89 Flow at Design Point Parameter 22 90 Flow at Rated Speed 22 80 Flow Compensation Default value 0 Disabled Parameter type Option 2 setup All setups Conversion index...

Page 176: ...the motor speed in Hz at which system design working point is achieved Table 414 Range Min 0 Hz Max 400 0 Hz Default value Configuration dependent 22 87 Pressure at No Flow Speed Default value 0 Param...

Page 177: ...0 Data type u_int16 Change during operation True Interval between start of the motor in minutes When this parameter is set to 0 the timer function is disabled Table 419 Range Min 0 min Max 65535 min D...

Page 178: ...e the display shows the status message Fire Mode Limits Exceeded Once this status message appears in the display it remains until a pow er cycle is performed The drive automatically logs and stores th...

Page 179: ...th Multi Ref In this mode the motor continues to operate in a clockwise direction The reference is from parameter 24 08 Mul FM Preset Reference 6 Reverse with Multi Ref In this mode the motor continue...

Page 180: ...ference Feedback Unit Table 426 Range Min 4999 0 Max 4999 0 FireModeUnit Default value 50 000 FireModeUnit 24 05 FM Preset Reference Default value 0 Parameter type Range 2 setup All setups Conversion...

Page 181: ...type u_int8 Change during operation False N O T I C E Certain alarms can affect the lifetime of the drive If 1 of these ignored alarms occurs while in fire mode a log of the event is stored in the fi...

Page 182: ...de command signal or the supply to the drive When the drive bypass function is activated the display on the LCP shows the status message Drive bypass This message has a higher priority than the fire m...

Page 183: ...mps fans or compressors 4 19 1 25 0 System Settings Parameters related to the control principles and configuration of the system 25 00 Cascade Controller Default value 0 Disabled Parameter type Option...

Page 184: ...e 440 Range Min 1 Max 100 Default value 100 25 22 Fixed Speed Bandwidth Default value 10 Parameter type Range 2 setup All setups Conversion index 0 Data type u_int8 Change during operation True Set th...

Page 185: ...True With the lead pump at maximum speed a fixed speed pump is staged on when the programmed time expires Table 446 Range Min 0 s Max 300 s Default value 15 s 25 29 Destage Function Default value 1 En...

Page 186: ...Data type u_int16 Change during operation True The actual staging speed based on the staging threshold Table 451 Range Min 0 Hz Max 400 Hz Default value 0 Hz 25 47 Destaging Speed Hz Default value 0 H...

Page 187: ...c alternation of the lead pump Table 455 Range Min 1 h Max 999 h Default value 24 h 25 53 Alternation Timer Value Default value 0 Parameter type Range 2 setup All setups Conversion index 0 Data type V...

Page 188: ...the old variable speed pump and starting the new appointed pump Table 460 Range Min 0 1 s Max 5 s Default value 0 1 s 25 59 Run on Mains Delay Default value 0 5 s Parameter type Range 2 setup All set...

Page 189: ...setup Conversion index 0 Data type u_int32 Change during operation True View the total operating hours of the connected pumps This parameter can be reset to 0 Table 465 Range Min 0 h Max 2147483647 h...

Page 190: ...467 Option 0 Off 1 On 30 23 Locked Rotor Detection Time s Default value 0 10 s Parameter type Range 2 setup All setups Conversion index 2 Data type u_int8 Change during operation True Set the locked r...

Page 191: ...Alarms that are not trip locked can also be reset using the automatic reset function in parameter 14 20 Reset Mode If a warning and alarm is marked against a code in Table 469 this means that either...

Page 192: ...ange X 56 AMA interrupted X 57 AMA time out X 58 AMA internal fault X X 59 Current limit X 60 External interlock X 66 Heat sink temperature low X 69 Power card temperature X X X 70 Illegal FC Configur...

Page 193: ...rning yellow Alarm flashing red The alarm words warning words and extended status words can be read out via fieldbus or optional fieldbus for diagnosis See also parameter 16 90 Alarm Word parameter 16...

Page 194: ...00000 268435456 Earth fault 0 29 20000000 536870912 Drive initialized 0 30 40000000 1073741824 0 0 31 80000000 2147483648 0 0 5 3 Warning Words Table 472 Warning Words Bit Hex Dec Parameter 16 92 Warn...

Page 195: ...134217728 0 0 28 10000000 268435456 0 0 29 20000000 536870912 0 Back EMF too high 30 40000000 1073741824 0 0 31 80000000 2147483648 0 0 Note that 0 in the table indicates that this status word is not...

Page 196: ...nterlock 27 8000000 134217728 0 Fire mode limit exceed 28 10000000 268435456 0 Flystart active 29 20000000 536870912 0 0 30 40000000 1073741824 0 0 31 80000000 2147483648 Database busy 0 5 5 Descripti...

Page 197: ...ermal inverter protection issues a warning at 90 and trips at 100 while giving an alarm The drive cannot be reset until the counter is below 90 The fault occurs when the drive has run with more than 1...

Page 198: ...rs 1 20 to 1 25 5 5 10 ALARM 14 Earth Ground Fault Cause There is a discharge from the output phases to ground either in the cable between the drive and the motor or in the motor itself Troubleshootin...

Page 199: ...rive and the motor is missing Troubleshooting Turn off the drive and check motor phase V 5 5 16 ALARM 32 Motor Phase W Missing Cause Motor phase W between the drive and the motor is missing Troublesho...

Page 200: ...p 1 2 Motor Data 5 5 24 ALARM 54 AMA Motor Too Small Cause The motor is too small for the AMA to operate Troubleshooting Check the settings in parameter group 1 2 Motor Data 5 5 25 ALARM 55 AMA Parame...

Page 201: ...re between the IGBT and the gate drive card is disconnected this warning is produced Troubleshooting Check the IGBT thermal sensor 5 5 32 ALARM 69 Power Card Temperature Cause The temperature sensor o...

Page 202: ...39 WARNING ALARM 95 Broken Belt Cause Torque is below the torque level set for no load indicating a broken belt See parameter group 22 6 Broken Belt Detection Troubleshooting Troubleshoot the system...

Page 203: ...e fire mode data in the alarm log 5 5 46 WARNING 202 Fire Mode Limits Exceeded Cause Fire mode has suppressed 1 or more warranty voiding alarms Troubleshooting Cycle power to the unit to remove the wa...

Page 204: ...between drive and LCP that have major software differences Err 89 Read only Parameter read only An operation is issued via LCP to write a value to a parameter that is read only Err 90 Database busy Th...

Page 205: ...m Hz Hertz hp Horsepower ILIM Current limit IINV Rated inverter output current IM N Nominal motor current IVLT MAX Maximum output current IVLT N Rated output current supplied by the drive kg Kilogram...

Page 206: ...tor with LCP and digital inputs Functions are divided into 2 groups Functions in group 1 have higher priority than functions in group 2 Table 475 Function Groups Group 1 Reset coast stop reset and coa...

Page 207: ...orque e75za078 10 1 2 3 Illustration 21 Break away Torque 1 Torque 2 RPM 3 Pull out VLT The efficiency of the drive is defined as the ratio between the power output and the power input Start disable c...

Page 208: ...nd compensates for the resistance based on the length of the motor cable Digital inputs The digital inputs can be used for controlling various functions of the drive Digital outputs The drive features...

Page 209: ...eFC 111 drives cos 1 1 therefore Power factor I1 cos 1 IRMS I1 IRMS The power factor indicates to which extent the drive imposes a load on the mains supply The lower the power factor the higher the IR...

Page 210: ...protecting itself and requiring physical intervention For example a short circuit on the output triggers a trip lock A locked trip can only be canceled by cutting off mains removing the cause of the...

Page 211: ...ent 8 Local control panel 9 M Main menu 26 Main reactance 49 Mains Warning 197 MCT 10 setup software 5 9 Menu key 9 Motor Control principle 40 Power 46 Voltage 47 Frequency 47 Current 47 Nominal speed...

Page 212: ...orque characteristic 41 Trip 210 Trip lock 210 Two finger initialization 27 27 U U f characteristic 52 52 V Voltage Safety warning 7 198 W Warning words 194 Wiring schematic 5 Wizard Open loop applica...

Page 213: ...AU363928304090en 000101 130R0982 213 Danfoss A S 2021 07 Index VLT Flow Drive FC 111 Programming Guide...

Page 214: ...rinted material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes...

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