Danfoss VLT AutomationDrive FC 302 Instruction Manual Download

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MAKING MODERN LIVING POSSIBLE

Instruction Manual

VLT

AutomationDrive FC 302 Low Harmonic Drive

132–630 kW

www.danfoss.com/drives

Summary of Contents for VLT AutomationDrive FC 302

Page 1: ...MAKING MODERN LIVING POSSIBLE Instruction Manual VLT AutomationDrive FC 302 Low Harmonic Drive 132 630 kW www danfoss com drives...

Page 2: ......

Page 3: ...2 Lifting 18 3 3 3 Terminal Locations Frame Size D13 20 3 3 4 Terminal Locations Frame Size E9 21 3 3 5 Terminal Locations Frame Size F18 22 3 3 6 Torque 25 3 4 Electrical Installation 25 3 4 1 Power...

Page 4: ...tart 40 4 2 Applying Power to the Equipment 41 4 3 Basic Operational Programming 41 4 4 Local Control Test 42 4 5 System Start up 43 5 User Interface 44 5 1 How to Operate 44 5 1 1 Modes of Operation...

Page 5: ...entiometer Reference 125 8 Status Messages 126 8 1 Status Display 126 8 2 Status Message Definitions 126 9 Warnings and Alarms 129 9 1 System Monitoring 129 9 2 Warning and Alarm Types 129 9 2 1 Warni...

Page 6: ...Derating for Altitude 164 11 5 Fuses 164 11 5 1 Non UL compliance 164 11 5 2 Fuse Tables 165 11 5 3 Supplementary Fuses High Power 166 11 6 General Torque Tightening Values 167 Index 168 Contents Inst...

Page 7: ...ARGE TIME Adjustable frequency drives contain DC link capacitors that can remain charged even when the adjustable frequency drive is not powered To avoid electrical hazards disconnect AC line power an...

Page 8: ...5 Mounting bracket 18 Fan assembly 6 Power card mounting plate 19 Fan transformer 7 Power card 20 AC input terminals 8 Capacitor bank assembly 21 AC input bus bar 9 Soft charge fuses 22 Input terminal...

Page 9: ...istors 16 Heatsink fan 5 AC capacitors discharge board 17 DC capacitor bank 6 Line power contactor 18 Current transformer 7 LC inductor 19 RFI differential mode filter 8 AC capacitors 20 RFI common mo...

Page 10: ...Fan assembly 6 Power card mounting plate 19 Output motor terminals 7 Power card 20 Current sensor 8 IGBT gate drive card 21 Main AC power input terminals 9 Upper capacitor bank assembly 22 Input termi...

Page 11: ...esistors 15 Line power disconnect 5 RFI differential mode filter 16 Electrical fuses 6 RFI common mode filter 17 LC inductor 7 Current transformer CT 18 HI inductor 8 Line power bus bars to drive outp...

Page 12: ...power line fuses if purchased 3 Line power AC power input terminals Figure 2 5 Frame Size F18 Options Cabinet The options cabinet is not optional for the LHD The ancillary equipment is stored in the c...

Page 13: ...R L1 S L2 T L3 from options cabinet 4 Metal oxide varistor MOV 13 RFI differential mode filter 5 AC capacitors discharge board 14 RFI common mode filter 6 LC inductor 15 Line power contactor 7 HI indu...

Page 14: ...fan 3 SMPS fuse 9 Fan door cover 4 Optional back AC fuse mounting bracket 10 SMPS fuse 5 Optional middle AC fuse mounting bracket 11 Power card 6 Optional front AC fuse mounting bracket 12 Panel conne...

Page 15: ...late 11 Inverter module 4 MDCIC board 12 Panel connectors 5 Control card 13 DC fuse 6 SMPS fuse and fan fuse 14 Mounting bracket 7 Motor output bus bar 15 DC bus bar 8 Brake output bus bar 16 DC bus b...

Page 16: ...ctions supplied with those options for specific requirements Contact the local Danfoss supplier or visit the Danfoss website www danfoss com BusinessAreas DrivesSolutions Documentations Technical Docu...

Page 17: ...0bb406 10 Figure 2 9 Basic Layout for the Low Harmonic Drive Low Harmonic Drives are designed to draw an ideal sinusoidal current waveform from the supply grid with a power factor of 1 Where tradition...

Page 18: ...tor performance Motor size and adjustable frequency drive power must match for proper overload protection If adjustable frequency drive rating is less than that of the motor full motor output is impos...

Page 19: ...5 3x985 4485 Table 3 1 Heatsink Air Flow External ducts If additional duct work is added externally to the Rittal cabinet the pressure drop in the ducting must be calculated Use the charts below to de...

Page 20: ...lifting eyes For all D frames use a bar to avoid bending the lifting holes of the adjustable frequency drive Lifting Holes 130BC166 10 Figure 3 5 Recommended Lifting Method Frame Size D13 130BC170 10...

Page 21: ...E A spreader bar is also an acceptable way to lift the F frame NOTICE The F18 pedestal is packaged separately and included in the shipment Mount the adjustable frequency drive on the pedestal in its f...

Page 22: ...3 83 5 3 3 167 0 6 6 8 0 120 2 4 7 MOTOR OUTPUT TERMINALS 130BC603 10 Figure 3 8 Frame Size D13 Terminal Locations Allow for bend radius of heavy power cables NOTICE All D frames are available with st...

Page 23: ...2 7 180 0 7 1 90 0 3 5 168 7 6 6 MAINS INPUT TERMINAL MOTOR OUTPUT TERMINAL Figure 3 9 Frame Size E9 Terminal Locations Allow for bend radius of heavy power cables NOTICE All E frames are available wi...

Page 24: ...s from the inverter cabinet No connection terminals are located in the rectifier cabinet Interconnecting bus bars are not shown 1 2 3 4 0 0 0 00 76 4 3 01 128 4 5 05 119 0 4 69 171 0 6 73 294 6 11 60...

Page 25: ...3 4 5 130BA852 11 450 kW 500 630 kW 1 Ground Bar 2 34 9 1 4 46 3 1 8 3 86 9 3 4 98 3 3 9 4 122 2 4 8 119 4 7 5 174 2 6 9 171 6 7 Figure 3 11 Frame Size F18 Input Option Cabinet with Circuit Breaker Th...

Page 26: ...7 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5 180 3 7 1 129 1 5 1 4 6 4 1 2 3 5 1 Front View 4 Brake Terminals 2 Left Side View 5 Ground bar 3 Right Side View F...

Page 27: ...nt temperature UL applications require 167 F 75 C copper conductors For non UL applications 167 F and 194 F 75 and 90 C copper conductors are thermally acceptable The power cable connections are situa...

Page 28: ...rminal Configurations 3 4 2 Grounding Note the following basic issues for electromagnetic compatibility EMC during installation Safety grounding The adjustable frequency drive has a high leakage curre...

Page 29: ...far right of the unit Ground to terminal 99 All types of 3 phase asynchronous standard motors can be used with an adjustable frequency drive The factory setting is for clockwise rotation with the adju...

Page 30: ...rmally closed 104 106 factory installed jumper Terminal No Function 106 104 105 Brake resistor temperature switch Table 3 6 Terminal Functions CAUTION If the temperature of the brake resistor is too h...

Page 31: ...ring Failure to isolate these connections could result in less than optimum controller and associated equipment performance Because the power wiring carries high frequency electrical pulses it is impo...

Page 32: ...Power Contactors Frame size Power Voltage Type F P450 P500 380 500 V Eaton XTCE650N22A F P560 P630 380 500 V Eaton XTCEC14P22B Table 3 11 Recommended Contactors 3 4 15 Motor Insulation For motor cable...

Page 33: ...he inverter waveform 60 AVM vs SFAVM Install a shaft grounding system or use an isolating coupling between motor and load Use minimum speed settings if possible Use a dU dt or sinus filter The electro...

Page 34: ...justable frequency drive enclosure Figure 3 21 Control Card Wiring Path for Frame Size F18 3 4 18 Access to Control Terminals All terminals to the control cables are located beneath the LCP both filte...

Page 35: ...ert the cable in the adjacent circular hole 130BT312 10 Figure 3 23 Inserting the Cable in the Terminal Block 4 Remove the screwdriver The cable is now mounted in the terminal To remove the cable from...

Page 36: ...04 06 240Vac 2A 24V NPN 0V PNP 0V PNP 24V NPN 19 D IN 24V NPN 0V PNP 27 24V 0V D IN OUT 0V PNP 24V NPN D IN OUT 0V 24V 29 24V NPN 0V PNP 0V PNP 24V NPN 33 D IN 32 D IN 1 2 ON S201 ON 2 1 S202 ON I 0 2...

Page 37: ...18 19 27 29 32 33 20 37 24 V DC 0 VDC 130BT107 11 Figure 3 28 Input Polarity of Control Terminals NPN NOTICE To comply with EMC emission specifications shielded armored cables are recommended If usin...

Page 38: ...abling and always follow good common installation practice Low impedance ground connection of the shield at every node is important including at high frequencies Thus connect a large surface of the sh...

Page 39: ...ncy drive enters into alarm mode A description of the alarm can be found in chapter 9 Warnings and Alarms Report Value in the alarm log shows the last measuring sequence carried out by the AMA before...

Page 40: ...rallel Connection of Motors The adjustable frequency drive can control several motors connected in parallel The total current consumption of the motors must not exceed the rated output current IM N fo...

Page 41: ...e to use the MCB 112 PTC thermistor card option This card provides ATEX certification to protect motors in explosion hazardous areas Zone 1 21 and Zone 2 22 When parameter 1 90 Motor Thermal Protectio...

Page 42: ...ate to ensure proper airflow for cooling EMC considerations Check for proper installation regarding electromagnetic compatibility Environmental consider ations See equipment label for the maximum ambi...

Page 43: ...onal programming requires entering motor nameplate data for the motor being operated and the minimum and maximum motor speeds The recommended parameter settings are intended for start up and checkout...

Page 44: ...4 0 kW Figure 4 5 Select Language 11 If a jumper wire is placed between control terminals 12 and 27 leave 5 12 Terminal 27 Digital Input at factory default Otherwise select No Operation For adjustabl...

Page 45: ...amming conclude the procedures for applying power to the adjustable frequency drive basic programming set up and functional testing 4 5 System Start up Complete user wiring and application programming...

Page 46: ...between display functions Navigation keys and indicator lights LEDs Operation keys and LEDs Graphical display The LCD display is back lit with a total of six alpha numeric lines All data is displayed...

Page 47: ...point Ex Current readout 5 25 A 15 2 A 105 A Status display I This readout state is standard after startup or initialization Press Info to obtain information about the value measurement linked to the...

Page 48: ...tatus key Five line readouts four line readouts or Smart Logic Control Smart Logic Control is not available for the filter Use Status for selecting display mode or reverting to display mode from quick...

Page 49: ...he cursor with the navigation keys OK Is used for selecting a parameter marked by the cursor and for enabling the change of a parameter 130BT117 10 OK B a c k Info Warn Alarm On C a n c e l Figure 5 1...

Page 50: ...ta 3 Press OK 4 Use and to find parameter to edit 5 Press OK 6 Use and to select correct parameter setting Or to move to digits within a number use and The cursor indicates the digit selected to be ch...

Page 51: ...he progress bar When 100 is reached press OK The GLCP can now be connected to another adjustable frequency drive and the parameter settings can be copied to this adjustable frequency drive Data transf...

Page 52: ...avoid potential equalizing currents in the shield ground the cable shield via terminal 61 which is connected to the frame via an RC link Bus termination Terminate the RS 485 bus by a resistor network...

Page 53: ...ng Expanding an existing network Future developed adjustable frequency drives are supported MCT 10 set up software supports Profibus DP V1 via a Master class 2 connection It enables online read write...

Page 54: ...rt of Language package 4 Russian Part of Language package 3 Thai Part of Language package 2 Bahasa Indonesia Part of Language package 2 52 Hrvatski 1 20 Motor Power kW Range Function Size related 0 09...

Page 55: ...omatic Motor Adaptation AMA Option Function NOTICE This parameter cannot be adjusted while the motor is running The AMA function optimizes dynamic motor performance by automatically optimizing the adv...

Page 56: ...imum reference is the highest value obtainable by adding all references together The Maximum Reference unit matches The choice of configu ration in 1 00 Configuration Mode for Speed closed loop 1 RPM...

Page 57: ...tor size The latter selection can be used to program several adjustable frequency drives with the same function without disturbing motor data 4 File from MCO to LCP 0 50 LCP Copy Option Function 5 Fil...

Page 58: ...nt of motor overtemperature 2 Thermistor trip Stops trips adjustable frequency drive when connected thermistor or KTY sensor in the motor reacts in the event of motor overtem perature 1 90 Motor Therm...

Page 59: ...analog input and 10 V as power supply Example The adjustable frequency drive trips when the motor temperature is too high Parameter set up Set parameter 1 90 Motor Thermal Protection to 2 Thermistor...

Page 60: ...rameter 1 23 Motor Frequency Enter the same value as for 4 19 Max Output Frequency 4 19 Max Output Frequency Motor nameplate possibly reduced for long motor cables sinus filter reduced supply voltage...

Page 61: ...ut using a brake resistor This parameter controls an overmagnetization of the motor when running with a generatoric load This function can improve the OVC function Increasing the electrical losses in...

Page 62: ...resistor It is also possible to generate a warning via a relay digital output The measuring accuracy of the power monitoring depends on the accuracy of the resistance of the resistor better than 20 2...

Page 63: ...ctivates when the speed falls below the level specified in parameter 2 21 Activate Brake Speed RPM If the adjustable frequency drive enters an alarm condition or an overcurrent or overvoltage situatio...

Page 64: ...Brake Delay Range Function 0 s 0 5 s Enter the brake delay time of the coast after ramp down time The shaft is held at zero speed with full holding torque Ensure that the mechanical brake has locked t...

Page 65: ...Brake Release Sequence for Hoist Mechanical Brake Control I Activate brake delay The adjustable frequency drive starts again from the mechanical brake engaged position II Stop delay When the time bet...

Page 66: ...signals The sum of these reference signals defines the actual reference 0 No function 1 Analog Input 53 2 Analog Input 54 7 Frequency input 29 8 Frequency input 33 11 Local bus reference 20 Digital po...

Page 67: ...inal 27 as a digital output 5 02 Terminal 29 Mode Option Function This parameter is available for FC 302 only 0 Input Defines terminal 29 as a digital input 1 Output Defines terminal 29 as a digital o...

Page 68: ...ion Generates a stop function when the selected terminal goes from logical level 1 to 0 The stop is performed according to the selected ramp time parameter 3 42 Ramp 1 Ramp down Time 3 52 Ramp 2 Ramp...

Page 69: ...et 0 10 Active Set up to multi set up 24 Set up select bit 1 Default digital input 32 Same as 23 Set up select bit 0 26 Precise stop inv Sends an inverted stop signal when the precise stop function is...

Page 70: ...function described in parameter group 3 9 Digital Pot Meter 57 DigiPot Clear Clears the digital potentiometer reference described in parameter group 3 9 Digital Pot Meter 60 Counter A Terminal 29 or 3...

Page 71: ...current low Motor current is lower than that set in 4 50 Warning Current Low 14 Above current high Motor current is higher than that set in 4 51 Warning Current High 15 Out of speed range Output frequ...

Page 72: ...is low 65 Comparator 5 See parameter group 13 1 Comparators If comparator 5 is evaluated as TRUE the output goes high Otherwise it is low 70 Logic Rule 0 See parameter group 13 4 Logic Rules If logic...

Page 73: ...ETR freq lim alarm is active the output is 1 153 ATEX ETR cur warning Selectable ifparameter 1 90 Motor Thermal Protection is set to 20 Above feedback high or 21 Thermal warning If the alarm 163 ATEX...

Page 74: ...back High 21 Thermal warning Thermal warning turns on when the temperature exceeds the limit either in motor adjustable frequency drive 5 40 Function Relay Array 9 Relay 1 0 Relay 2 1 Relay 3 2 MCB 11...

Page 75: ...ference High 41 Below reference low Active when actual speed is below speed reference setting 5 40 Function Relay Array 9 Relay 1 0 Relay 2 1 Relay 3 2 MCB 113 Relay 4 3 MCB 113 Relay 5 4 MCB 113 Rela...

Page 76: ...action 34 Set digital out C low Output C is high on smart logic action 40 Set digital out C high 83 SL digital output D See 13 52 SL Controller Action Output D is low on smart logic action 35 Set digi...

Page 77: ...arning is active the output is 1 188 AHF Capacitor Connect 189 External Fan Control The internal logics for the internal fan control is transferred to this output to make it possible to control an ext...

Page 78: ...Over Temps and 15 05 Over Volts The adjustable frequency drive resets during the next power up Parameter 14 22 Operation Mode also reverts to the default setting Normal operation 0 0 Normal operation...

Page 79: ...for configuring special functions 15 Unit Information Parameter group containing active filter information such as operating data hardware configuration and software versions 16 Data Readouts Paramet...

Page 80: ...33 Normalized value 2 bytes N2 35 Bit sequence of 16 Boolean variables V2 54 Time difference w o date TimD Table 6 12 Data Types See the adjustable frequency drive Design Guide for further information...

Page 81: ...Drive Information parameters 16 Data Readout parameters 17 Encoder option parameters 18 Data Readouts 2 30 Special Features 32 MCO 305 basic parameters 33 MCO 305 advanced parameters 34 MCO data read...

Page 82: ...0 None All set ups TRUE Uint8 0 31 Min Value of User defined Readout 0 CustomReadoutUnit All set ups TRUE 2 Int32 0 32 Max Value of User defined Readout 100 CustomReadoutUnit All set ups TRUE 2 Int32...

Page 83: ...4 Uint32 1 33 Stator Leakage Reactance X1 ExpressionLimit All set ups FALSE 4 Uint32 1 34 Rotor Leakage Reactance X2 ExpressionLimit All set ups FALSE 4 Uint32 1 35 Main Reactance Xh ExpressionLimit A...

Page 84: ...1 80 Function at Stop 0 Coast All set ups TRUE Uint8 1 81 Min Speed for Function at Stop RPM ExpressionLimit All set ups TRUE 67 Uint16 1 82 Min Speed for Function at Stop Hz ExpressionLimit All set...

Page 85: ...oltage Control 0 Disabled All set ups TRUE Uint8 2 18 Brake Check Condition 0 At Power up All set ups TRUE Uint8 2 19 Over voltage Gain 100 All set ups TRUE 0 Uint16 2 2 Mechanical Brake 2 20 Release...

Page 86: ...2 Ramp up Time ExpressionLimit All set ups TRUE 2 Uint32 3 52 Ramp 2 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3 55 Ramp 2 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 56 R...

Page 87: ...ll set ups TRUE 2 Uint32 3 92 Power Restore 0 Off All set ups TRUE Uint8 3 93 Maximum Limit 100 All set ups TRUE 0 Int16 3 94 Minimum Limit 100 All set ups TRUE 0 Int16 3 95 Ramp Delay ExpressionLimit...

Page 88: ...essionLimit All set ups TRUE Uint8 4 35 Tracking Error 10 RPM All set ups TRUE 67 Uint16 4 36 Tracking Error Timeout 1 s All set ups TRUE 2 Uint16 4 37 Tracking Error Ramping 100 RPM All set ups TRUE...

Page 89: ...8 5 33 Term X30 7 Digi Out MCB 101 ExpressionLimit All set ups TRUE Uint8 5 4 Relays 5 40 Function Relay ExpressionLimit All set ups TRUE Uint8 5 41 On Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 4...

Page 90: ...se Out 29 Bus Control 0 All set ups x TRUE 2 N2 5 96 Pulse Out 29 Timeout Preset 0 1 set up x TRUE 2 Uint16 5 97 Pulse Out X30 6 Bus Control 0 All set ups TRUE 2 N2 5 98 Pulse Out X30 6 Timeout Preset...

Page 91: ...Uint16 6 4 Analog Input 4 6 40 Terminal X30 12 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 41 Terminal X30 12 High Voltage 10 V All set ups TRUE 2 Int16 6 44 Term X30 12 Low Ref Feedb Value 0 Refer...

Page 92: ...Value 0 RPM All set ups TRUE 67 Uint16 7 33 Process PID Proportional Gain 0 01 N A All set ups TRUE 2 Uint16 7 34 Process PID Integral Time 10000 s All set ups TRUE 2 Uint32 7 35 Process PID Differen...

Page 93: ...imit 1 set up TRUE 5 Uint16 8 4 FC MC protocol set 8 40 Telegram selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 41 Parameters for Signals 0 All set ups FALSE Uint16 8 42 PCD Write Configuratio...

Page 94: ...Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 Status Word 1 0 N A All set ups TRUE 0 V2 9 7...

Page 95: ...er 0 N A All set ups TRUE 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALSE 0 Uint16 10 2...

Page 96: ...0 Off 1 set up TRUE Uint8 12 3 EtherNet IP 12 30 Warning Parameter 0 N A All set ups TRUE 0 Uint16 12 31 Net Reference 0 Off 2 set ups TRUE Uint8 12 32 Net Control 0 Off 2 set ups TRUE Uint8 12 33 CIP...

Page 97: ...UE Uint8 12 93 Cable Error Length 0 N A 1 set up TRUE 0 Uint16 12 94 Broadcast Storm Protection 1 2 set ups TRUE 0 Int8 12 95 Broadcast Storm Filter 0 Broadcast only 2 set ups TRUE Uint8 12 96 Port Co...

Page 98: ...S Flip Flops 13 15 RS FF Operand S ExpressionLimit 2 set ups TRUE Uint8 13 16 RS FF Operand R ExpressionLimit 2 set ups TRUE Uint8 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3...

Page 99: ...t Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl Integration Time ExpressionLimit All set ups FALSE 3 Uint16 14 32 Current Lim Ctrl Filter Ti...

Page 100: ...LSE 0 VisStr 40 15 45 Actual Typecode String 0 N A All set ups FALSE 0 VisStr 40 15 46 Adj Freq Dr Ordering No 0 N A All set ups FALSE 0 VisStr 8 15 47 Power Card Ordering No 0 N A All set ups FALSE 0...

Page 101: ...rameters 0 N A All set ups FALSE 0 Uint16 15 93 Modified Parameters 0 N A All set ups FALSE 0 Uint16 15 98 Drive Identification 0 N A All set ups FALSE 0 VisStr 40 15 99 Parameter Metadata 0 N A All s...

Page 102: ...Heatsink Temp 0 C All set ups FALSE 100 Uint8 16 35 Inverter Thermal 0 All set ups FALSE 0 Uint8 16 36 Inv Nom Current ExpressionLimit All set ups FALSE 2 Uint32 16 37 Inv Max Current ExpressionLimit...

Page 103: ...45 1 mA 0 N A All set ups FALSE 3 Int16 16 79 Analog Out X45 3 mA 0 N A All set ups FALSE 3 Int16 16 8 Fieldbus FC Port 16 80 Fieldbus CTW 1 0 N A All set ups FALSE 0 V2 16 82 Fieldbus REF 1 0 N A All...

Page 104: ...int8 17 56 Encoder Sim Resolution 0 Disabled 1 set up FALSE Uint8 17 59 Resolver Interface 0 Disabled All set ups FALSE Uint8 17 6 Monitoring and App 17 60 Feedback Direction 0 Clockwise All set ups F...

Page 105: ...0 10 Wobble Ratio 1 N A All set ups TRUE 1 Uint8 30 11 Wobble Random Ratio Max 10 N A All set ups TRUE 1 Uint8 30 12 Wobble Random Ratio Min 0 1 N A All set ups TRUE 1 Uint8 30 19 Wobble Delta Freq Sc...

Page 106: ...RUE 0 Uint16 32 39 Encoder Monitoring 0 Off 2 set ups TRUE Uint8 32 40 Encoder Termination 1 On 2 set ups TRUE Uint8 32 43 Enc 1 Control 0 No soft changing 2 set ups TRUE Uint8 32 44 Enc 1 node ID 127...

Page 107: ...jerk 100 ms 2 set ups TRUE 3 Uint32 32 87 Acc down for limited jerk 0 ms 2 set ups TRUE 3 Uint32 32 88 Dec up for limited jerk 0 ms 2 set ups TRUE 3 Uint32 32 89 Dec down for limited jerk 0 ms 2 set u...

Page 108: ...s TRUE 0 Uint32 33 31 Synchronization Type 0 Standard 2 set ups TRUE Uint8 33 32 Feed Forward Velocity Adaptation 0 N A 2 set ups TRUE 0 Uint32 33 33 Velocity Filter Window 0 N A 2 set ups TRUE 0 Uint...

Page 109: ...tate 1 Motor ON 2 set ups TRUE Uint8 33 82 Drive Status Monitoring 1 On 2 set ups TRUE Uint8 33 83 Behavior After Error 0 Coast 2 set ups TRUE Uint8 33 84 Behavior afterEsc 0 Controlled stop 2 set ups...

Page 110: ...from MCO 0 N A All set ups TRUE 0 Uint16 34 29 PCD 9 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 30 PCD 10 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 4 Inputs Outputs 34 40 Digital Inputs...

Page 111: ...t ups TRUE 0 Int16 35 2 Temp Input X48 7 35 24 Term X48 7 Filter Time Constant 0 001 s All set ups TRUE 3 Uint16 35 25 Term X48 7 Temp Monitor 0 Disabled All set ups TRUE Uint8 35 26 Term X48 7 Low Te...

Page 112: ...0 22 Display line 1 3 small 30120 All set ups TRUE Uint16 0 23 Display line 2 large 30100 All set ups TRUE Uint16 0 24 Display line 3 large 30121 All set ups TRUE Uint16 0 25 My personal menu Expressi...

Page 113: ...ups TRUE Uint8 5 12 Terminal 27 digital input 0 No operation All set ups TRUE Uint8 5 13 Terminal 29 digital input 0 No operation All set ups TRUE Uint8 5 19 Terminal 37 safe stop 1 Safe Stop Alarm 1...

Page 114: ...ocol 1 FC MC 1 set up TRUE Uint8 8 31 Address 2 N A 1 set up TRUE 0 Uint8 8 32 FC port baud rate 2 9600 Baud 1 set up TRUE Uint8 8 33 Parity stop bits 0 Even parity 1 Stop bit All set ups TRUE Uint8 8...

Page 115: ...ation mode 0 Normal operation All set ups TRUE Uint8 14 23 Typecode setting null 2 set ups FALSE Uint8 14 28 Production settings 0 No action All set ups TRUE Uint8 14 29 Service code 0 N A All set ups...

Page 116: ...N A All set ups FALSE 0 VisStr 20 15 42 Voltage 0 N A All set ups FALSE 0 VisStr 20 15 43 Software version 0 N A All set ups FALSE 0 VisStr 5 15 44 Ordered typecode string 0 N A All set ups FALSE 0 Vi...

Page 117: ...on 0 N A All set ups FALSE 0 VisStr 20 15 9 Parameter Info 15 92 Defined parameters 0 N A All set ups FALSE 0 Uint16 15 93 Modified parameters 0 N A All set ups FALSE 0 Uint16 15 98 Unit identificatio...

Page 118: ...No All set ups TRUE Uint8 16 49 Current fault source 0 N A All set ups TRUE 0 Uint8 16 6 Inputs Outputs 16 60 Digital input 0 N A All set ups FALSE 0 Uint16 16 66 Digital output bin 0 N A All set ups...

Page 119: ...300 25 CT Polarity 0 Normal 2 set ups FALSE Uint8 300 26 CT Placement 1 Load Current 2 set ups FALSE Uint8 300 27 Number of CTs per phase 1 All set ups FALSE Uint8 300 29 Start auto CT detection 0 Off...

Page 120: ...THD of current 0 0 All set ups TRUE 1 Uint16 301 12 Power factor 0 00 N A All set ups TRUE 2 Uint16 301 13 Cosphi 0 00 N A All set ups TRUE 2 Int16 301 14 Leftover currents 0 0 A All set ups TRUE 1 Ui...

Page 121: ...Notes comments Parameter group 1 2 Motor Data must be set according to motor Table 7 1 AMA with T27 Connected Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT CO...

Page 122: ...Stop 1 Safe Stop Alarm Default Value Notes comments If 5 12 Terminal 27 Digital Input is set to 0 No operation a jumper wire to terminal 27 is not needed Table 7 5 Start Stop Command with Safe Torque...

Page 123: ...eset Default Value Notes comments Table 7 8 External Alarm Reset Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 4...

Page 124: ...ess and Baud rate in the parameters mentioned above Table 7 11 RS 485 Network Connection Parameters 130BB686 12 VLT 24 V 24 V D IN D IN D IN COM D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19...

Page 125: ...feedback error goes below the limit again within 5 s the adjustable frequency drive continues and the warning disappears But relay 1 is still triggered until Reset on the LCP Table 7 13 Using SLC to...

Page 126: ...tart Terminal 27 5 12 Terminal 27 Digital Input 0 No operation Default coast inverse Terminal 37 Safe stop Figure 7 5 Start Stop Parameters 7 3 2 Pulse Start Stop Terminal 18 5 10 Terminal 18 Digital...

Page 127: ...5 14 130BA021 12 Figure 7 7 Speed Control Parameters 7 3 4 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analog input 53 default Terminal 53 Low Voltage 0V Termin...

Page 128: ...AC Brake was selected in 2 10 Brake Function The AC brake overmagnetizes the motor to achieve a controlled slow down AMA finish OK Automatic motor adaptation AMA was carried out successfully AMA read...

Page 129: ...80 Function at Stop Motor Check was selected A stop command is active To ensure that a motor is connected to the adjustable frequency drive a permanent test current is applied to the motor Over Volta...

Page 130: ...rd or reverse depending on which corresponding terminal is activated Stop The adjustable frequency drive has received a stop command from the LCP digital input or serial communication Trip An alarm oc...

Page 131: ...lt condition is remedied the adjustable frequency drive can be reset It is then ready to start operation again A trip can be reset in any of four ways Press Reset on the LCP Digital reset input comman...

Page 132: ...erminal 10 common MCB 109 terminals 1 3 5 for signals terminals 2 4 6 common Check that the adjustable frequency drive programming and switch settings match the analog signal type Perform input termin...

Page 133: ...hen the counter reaches 100 in 1 90 Motor Thermal Protection The fault occurs when the motor runs with more than 100 overload for too long Troubleshooting Check for motor overheating Check if the moto...

Page 134: ...ting Remove power to the adjustable frequency drive and repair the ground fault Check for ground faults in the motor by measuring the resistance to the ground of the motor cables and the motor with a...

Page 135: ...antial power is transmitted to the brake resistor even if it is inactive Remove power to the adjustable frequency drive and remove the brake resistor This alarm warning could also occur if the brake r...

Page 136: ...16 Option SW in slot B is not supported not allowed 1317 Option SW in slot C0 is not supported not allowed No Text 1318 Option SW in slot C1 is not supported not allowed 1379 Option A did not respond...

Page 137: ...The 24 V DC is measured on the control card The external 24 V DC backup power supply may be overloaded otherwise contact the Danfoss supplier WARNING 48 1 8 V supply low The 1 8 V DC supply used on th...

Page 138: ...sensor ALARM 67 Option module configuration has changed One or more options have either been added or removed since the last power down Check that the configuration change is intentional and reset the...

Page 139: ...the left inverter module in F14 frame size 4 far right inverter module in F14 frame size 5 rectifier module 6 right rectifier module in F14 frame size ALARM 244 Heatsink temperature This alarm is only...

Page 140: ...r module in F12 or F13 frame sizes 3 third from the left inverter module in F14 frame size 4 far right inverter module in F14 frame size 5 rectifier module 6 right rectifier module in F14 frame size A...

Page 141: ...nal serial communication bus 4 By resetting automatically using the Auto Reset function NOTICE After a manual reset pressing Reset press Auto On or Hand On to restart the unit If an alarm cannot be re...

Page 142: ...5 02 46 Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 65 Control board overtemperature X X X 66 Heatsink temperature low X 67 Option configuration has changed X 68 Safe torque...

Page 143: ...ke a reset by a digital input parameter group 5 1 Digital Inputs 1 Reset The original event that caused an alarm cannot damage the adjustable frequency drive or cause dangerous conditions A trip lock...

Page 144: ...ssword Protection 19 00080000 524288 Resistor temp Resistor temp Reserved 20 00100000 1048576 Power ground fault Power ground fault Reserved 21 00200000 2097152 Switch freq limit Reserved Reserved 22...

Page 145: ...timeout There is no communication to the unit The warning is only active when 8 04 Control Word Timeout Function is not set to off Possible correction Increase 8 03 Control Word Timeout Time Change 8...

Page 146: ...iguration Power size configuration fault on the power card Report value indicates source of alarm from left 1 4 inverter 5 8 rectifier ALARM 250 New spare part The power or switch mode power supply ha...

Page 147: ...rrupt Auto CT detection has been interrupted ALARM 315 Auto CT Error An error was detected while performing auto CT detection Contact Danfoss or supplier WARNING 316 CT Location Error The auto CT func...

Page 148: ...g LCP LCP from VLT 2800 or 5000 6000 8000 FCD or FCM Use only LCP 101 P N 130B1124 or LCP 102 P N 130B1107 Wrong contrast setting Press Status to adjust the contrast Display LCP is defective Test usin...

Page 149: ...rection is programmed correctly Program correct settings Active reversing signal Check if a reversing command is programmed for the terminal in parameter group 5 1 Digital inputs Deactivate reversing...

Page 150: ...o B B to C C to A If imbalance leg stays on same input terminal it is a problem with the unit Contact the supplier Motor current imbalance greater than 3 Problem with motor or motor wiring Rotate outp...

Page 151: ...nuous at 400 V A 251 304 304 381 381 463 Continuous at 460 480 V A 231 291 291 348 348 427 Max pre fuses1 A 400 500 630 Max cable size Motor mm2 AWG2 2x185 2x300 mcm Line power mm2 AWG2 Load sharing m...

Page 152: ...at 460 480 V A 436 531 531 580 580 667 667 718 Max pre fuses1 A 700 900 Max cable size Motor mm2 AWG2 4x240 4x500 mcm Line power mm2 AWG2 Load sharing mm2 AWG2 Brake mm2 AWG2 2x185 2x350 mcm Total LHD...

Page 153: ...0 2000 Max cable size Motor mm2 AWG2 8 x 150 8 x 300 mcm Line power mm2 AWG2 8 x 240 8 x 500 mcm Brake mm2 AWG2 4 x 185 4 x 350 mcm Total LHD loss 400 V AC kW 20077 21909 21851 24592 23320 26640 26559...

Page 154: ...asurements are made with state of the art equipment some measurement inaccuracy must be allowed for 5 11 1 2 Derating for Temperature The adjustable frequency drive automatically derates the switching...

Page 155: ...510 0 20 1 304 0 12 0 139 0 5 5 1755 5 69 1 411 0 16 2 251 0 9 9 301 9 11 9 486 4 19 2 627 4 24 7 117 5 4 6 184 5 7 3 369 0 14 5 130BC167 10 1021 9 40 2 377 8 14 9 1581 62 2 Figure 11 3 Frame Size D1...

Page 156: ...84 5 30 9 969 0 38 2 1153 5 45 4 160 0 6 3 160 0 6 3 248 0 9 8 725 0 28 5 1043 0 41 1 160 0 6 3 493 5 19 4 1200 0 47 2 130BC171 10 Figure 11 4 Frame Size E9 Specifications Instruction Manual 154 Danfo...

Page 157: ...in 1 200 mm Depth 14 87 in 377 8 mm 19 43 in 193 5 mm Max weight 860 lb 390 kg 1490 lb 679 kg Shipping weight 959 lb 435 kg 1590 lb 721 kg Table 11 4 Physical Specifications D and E Frames Frame size...

Page 158: ...0 RMS symmetrical Amperes 480 690 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency 0 590 Hz Switching on output Unlimited Ramp times 0 01 3600 s Voltage and power d...

Page 159: ...des Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 0 to 10 V scaleable Input resistance Ri approx 10 k Max voltage 20 V Current mod...

Page 160: ...RS 485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage PELV Digital output Programmable digital pulse outputs 2 Termin...

Page 161: ...uency at 0 1000 Hz 0 003 Hz System response time terminals 18 19 27 29 32 33 2 ms Speed control range open loop 1 100 of synchronous speed Speed accuracy open loop 30 4000 RPM Maximum error of 8 RPM A...

Page 162: ...heatsink is below the allowed values The adjustable frequency drive is protected against short circuits on motor terminals U V W If a line phase is missing the adjustable frequency drive trips or issu...

Page 163: ...en line phases where mitigation performance is kept high 3 0 of rated supply voltage Filter mitigates at higher line imbalance but harmonic mitigation performance is reduced Max THDv pre distortion 10...

Page 164: ...V DC Maximum voltage on input 28 V DC Input resistance Ri approx 4 k All digital inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals Terminals 27 and 29 can...

Page 165: ...Response time reactive and harmonic 0 5 ms Settling time reactive current control 20 ms Settling time harmonic current control 20 ms Overshoot reactive current control 10 Overshoot Harmonic current co...

Page 166: ...breakers on the supply side as protection in case of component break down inside the adjustable frequency drive first fault NOTICE Using fuses and or circuit breakers ensures compliance with IEC 60364...

Page 167: ...A 700 V 6 9URD33D08A0900 20 630 32 900 P355 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 P400 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 Table 11 9 Frame size E Line Fuses 380 480 V S...

Page 168: ...25 SP or SPI 25 A 600 V Any listed class J dual element time delay 25 A Table 11 14 Manual Motor Controller Fuses Frame size Bussmann PN Rating Alternative Fuses F LPJ 30 SP or SPI 30 A 600 V Any lis...

Page 169: ...nual use the torque values in Table 11 22 These values are not intended for fastening IGBTs See the instructions included with those replacement parts for correct values Shaft Size Driver Size Torx He...

Page 170: ...ength and cross section 26 Cable lengths and cross sections 156 162 Cabling 25 Catch up 67 CE Compliance Mark 14 Changing a group of numeric data values 48 Changing a text value 48 Changing data 48 Ch...

Page 171: ...5 Fuses 40 134 146 164 Fusing 40 G GLCP 49 Graphical display 44 Grid conditions 161 Ground connections 40 Ground wire 40 Grounding 26 40 H Hand 42 Hand On 42 Harmonic mitigation performance 161 Heatsi...

Page 172: ...ion parameters 80 Operation Display 110 Optional equipment 14 41 Options parameters 91 Output current 16 126 131 149 150 151 Output performance U V W 156 Overcurrent 127 Overload protection 16 Overvol...

Page 173: ...ters 97 Speed reference 43 119 121 126 Speed Up Down 125 Start Stop 124 Start Stop command 120 Start up 146 Stator leakage reactance 53 Status 46 Status messages 44 Status mode 126 Step by step 49 Sto...

Page 174: ...ime without notice provided that alterations to products already on order shall not require material changes in specifications previously agreed upon by Danfoss and the Purchaser All trademarks in thi...

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