Danfoss VLT Automation Drive FC 360 Programming Manual Download

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0-22 Display Line 1.3 Small

Option:

Function:

[1636]

Inv. Nom. Current

[1637]

Inv. Max. Current

[1638]

SL Controller State

[1639]

Control Card Temp.

[1650]

External Reference

[1652]

Feedback[Unit]

[1653]

Digi Pot Reference

[1657]

Feedback [RPM]

[1660]

Digital Input

[1661]

Terminal 53 Setting

[1662]

Analog Input 53

[1663]

Terminal 54 Setting

[1664]

Analog Input AI54

[1665]

Analog Output 42 [mA]

[1666]

Digital Output

[1667]

Pulse Input 29[Hz]

[1668]

Pulse Input 33 [Hz]

[1669]

Pulse Output 27 [Hz]

[1670]

Pulse Output 29 [Hz]

[1671]

Relay Output

[1672]

Counter A

[1673]

Counter B

[1679]

Analog Output AO45

[1680]

Fieldbus CTW 1

[1682]

Fieldbus REF 1

[1684]

Comm. Option STW

[1685]

FC Port CTW 1

[1686]

FC Port REF 1

[1690]

Alarm Word

[1691]

Alarm Word 2

[1692]

Warning Word

[1693]

Warning Word 2

[1694]

Ext. Status Word

[1695]

Ext. Status Word 2

[1697]

Alarm Word 3

[1890]

Process PID Error

[1891]

Process PID Output

[1892]

Process PID Clamped Output

[1893]

Process PID Gain Scaled Output

[2117]

Ext. 1 Reference [Unit]

[2118]

Ext. 1 Feedback [Unit]

[2119]

Ext. 1 Output [%]

[3401]

PCD 1 Write For Application

[3402]

PCD 2 Write For Application

[3403]

PCD 3 Write For Application

[3404]

PCD 4 Write For Application

[3405]

PCD 5 Write For Application

[3406]

PCD 6 Write For Application

[3407]

PCD 7 Write For Application

[3408]

PCD 8 Write For Application

[3409]

PCD 9 Write For Application

[3410]

PCD 10 Write For Application

0-22 Display Line 1.3 Small

Option:

Function:

[3421]

PCD 1 Read For Application

[3422]

PCD 2 Read For Application

[3423]

PCD 3 Read For Application

[3424]

PCD 4 Read For Application

[3425]

PCD 5 Read For Application

[3426]

PCD 6 Read For Application

[3427]

PCD 7 Read For Application

[3428]

PCD 8 Read For Application

[3429]

PCD 9 Read For Application

[3430]

PCD 10 Read For Application

[3450]

Actual Position

[3456]

Track Error

0-23 Display Line 2 Large

Option:

Function:

[0]
[37]

Display Text 1

[38]

Display Text 2

[39]

Display Text 3

[748]

PCD Feed Forward

[953]

Profibus Warning Word

[1501]

Running Hours

[1502]

kWh Counter

[1600]

Control Word

[1601]

Reference [Unit]

[1602]

Reference [%]

[1603]

Status Word

[1605]

Main Actual Value [%]

[1609]

Custom Readout

[1610]

Power [kW]

[1611]

Power [hp]

[1612]

Motor Voltage

[1613]

Frequency

[1614]

Motor current

[1615]

Frequency [%]

[1616]

Torque [Nm]

[1618]

Motor Thermal

[1622]

Torque [%]

[1630]

DC Link Voltage

[1633]

Brake Energy /2 min

[1634]

Heatsink Temp.

[1635]

Inverter Thermal

[1636]

Inv. Nom. Current

[1637]

Inv. Max. Current

[1638]

SL Controller State

[1639]

Control Card Temp.

[1650]

External Reference

[1652]

Feedback[Unit]

[1653]

Digi Pot Reference

[1657]

Feedback [RPM]

[1660]

Digital Input

[1661]

Terminal 53 Setting

Parameter Descriptions

Programming Guide

MG06C602

Summary of Contents for VLT Automation Drive FC 360

Page 1: ...MAKING MODERN LIVING POSSIBLE Programming Guide VLT AutomationDrive FC 360 vlt drives danfoss com...

Page 2: ......

Page 3: ...Analog In Out 62 4 8 Parameters 7 Controllers 68 4 9 Parameters 8 Communications and Options 73 4 10 Parameters 9 PROFIdrive 78 4 11 Parameters 12 Ethernet 84 4 12 Parameters 13 Smart Logic Control 87...

Page 4: ...on Settings 116 5 Parameter Lists 121 5 1 Introduction 121 5 2 Parameter Lists 124 6 Troubleshooting 144 6 1 Warnings and Alarms 144 Index 150 Contents VLT AutomationDrive FC 360 2 Danfoss A S 7 2015...

Page 5: ...sion and the corresponding software version Edition Remarks Software version MG06C6 Replaces MG06C5 1 5X Table 1 1 Document and Software Version 1 1 4 Abbreviations AC Alternating current AEO Automati...

Page 6: ...tivated via digital terminals fM Motor frequency fMAX Maximum motor frequency fMIN Minimum motor frequency fM N Rated motor frequency nameplate data IM Motor current actual IM N Nominal motor current...

Page 7: ...controlling various functions of the frequency converter Digital outputs The frequency converter features 2 solid state outputs that can supply a 24 V DC maximum 40 mA signal DSP Digital signal proces...

Page 8: ...er parameter group 13 Smart Logic Control STW Status word THD Total harmonic distortion states the total contribution of harmonic distortion Thermistor A temperature dependent resistor placed where th...

Page 9: ...PNP 27 D IN OUT 24 V 0 V 0 V PNP 24 V NPN 0 V 24 V 29 D IN OUT 24 V NPN 0 V PNP 0 V PNP 24 V NPN 33 D IN 32 D IN 95 P 5 00 2 1 ON UDC 89 BR 81 5 24 V NPN 0 V PNP 0 10 V DC UDC 88 RFI 3 0 V 240 V AC 3...

Page 10: ...0 PNP Source Digital input wiring Illustration 1 4 PNP Source NPN Sink Digital input wiring 12 18 19 27 29 31 32 33 20 24 VDC 0 VDC 130BD368 11 Illustration 1 5 NPN Sink NOTICE Control cables must be...

Page 11: ...l Input 21 Speed up Terminal 32 parameter 5 14 Terminal 32 Digital Input 22 Speed down FC 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT 12 18 19 20 27 29 32 33 31 50 53 54 55 42...

Page 12: ...nce WARNING UNINTENDED START When the frequency converter is connected to AC mains DC supply or load sharing the motor may start at any time Unintended start during programming service or repair work...

Page 13: ...procedures in this manual CAUTION INTERNAL FAILURE HAZARD An internal failure in the frequency converter can result in serious injury when the frequency converter is not properly closed Ensure that al...

Page 14: ...tory setting When active and edit set up differ both numbers are shown in the display set up 12 The number flashing indicates the edit set up 2 Parameter number 3 Parameter value 4 Motor direction is...

Page 15: ...ing once the cursor moves to the first digit and the digit starts flashing as shown in Illustration 3 3 Press the to change the value Pressing does not change the value of the digits or move the decim...

Page 16: ...XX A 1 20 XXXX kW 1 22 XXXX V Motor nominal speed PM Motor Asynchronous Motor Motor power Motor voltage Motor Cont Rated Torque 1 26 XXXX 1 23 XXXX Hz Stator Resistance Motor frequency 1 25 XXXX rpm R...

Page 17: ...oup 5 Press OK to select the parameter 6 and Set change the parameter value 7 Press OK to accept the value 8 To exit press either Back twice or 3 times for array parameters to enter Main Menu or press...

Page 18: ...in Menu Interactions Enumerated Parameters 1 OK The first parameter in the group is shown 2 Press OK to start editing 3 Change parameter value flashing 4 Press Back to cancel changes or OK to accept c...

Page 19: ...ref old Restarts the frequency converter with a saved local reference after mains voltage reappears and after pressing Hand On 2 Forced stop ref 0 Resets the local reference to 0 upon restarting the f...

Page 20: ...gs of the same parameter within 2 different set ups link the set ups together in parameter 0 12 Link Setups Stop the frequency converter before switching between set ups where the parameters marked No...

Page 21: ...Status Word 2 1697 Alarm Word 3 1890 Process PID Error 1891 Process PID Output 1892 Process PID Clamped Output 1893 Process PID Gain Scaled Output 2117 Ext 1 Reference Unit 2118 Ext 1 Feedback Unit 2...

Page 22: ...y Line 1 2 Small Option Function 3401 PCD 1 Write For Application 3402 PCD 2 Write For Application 3403 PCD 3 Write For Application 3404 PCD 4 Write For Application 3405 PCD 5 Write For Application 34...

Page 23: ...D 7 Write For Application 3408 PCD 8 Write For Application 3409 PCD 9 Write For Application 3410 PCD 10 Write For Application 0 22 Display Line 1 3 Small Option Function 3421 PCD 1 Read For Applicatio...

Page 24: ...PCD 4 Read For Application 3425 PCD 5 Read For Application 3426 PCD 6 Read For Application 3427 PCD 7 Read For Application 3428 PCD 8 Read For Application 3429 PCD 9 Read For Application 3430 PCD 10 R...

Page 25: ...PCD 10 Read For Application 3450 Actual Position 3456 Track Error 4 1 4 0 3 LCP Custom Readout It is possible to customise the display elements in the LCP Custom readout The calculated value to be sho...

Page 26: ...vidual keys on the LCP 0 40 Hand on Key on LCP Option Function 0 Disabled Avoid accidental start of the frequency converter in Hand On mode 1 Enabled Hand On is enabled 0 42 Auto on Key on LCP Option...

Page 27: ...setup Copy factory setting to programming set up selected in parameter 0 11 Programming Set up 4 1 7 0 6 Password 0 60 Main Menu Password Range Function 0 0 999 Define the password for access to the M...

Page 28: ...r special motor applications Set the U f settings in parameter 1 55 U f Characteristic U and parameter 1 56 U f Characteristic F 1 VVC NOTICE When parameter 1 10 Motor Construction is set to PM enable...

Page 29: ...35 Main Reactance Xh x Parameter 1 37 d axis Inductance Ld x x x Parameter 1 38 q axis Inductance Lq x x Parameter 1 39 Motor Poles x x x x Parameter 1 40 Back EMF at 1000 RPM x x x Parameter 1 42 Mo...

Page 30: ...Table 4 2 Active Parameters 1 10 Motor Construction Option Function 0 Asynchron For asynchronous motors 1 PM non salient SPM For permanent magnet PM motors with surface mounted non salient magnets Re...

Page 31: ...late data The default value corresponds to the nominal rated output of the unit 1 23 Motor Frequency Range Function NOTICE This parameter cannot be changed while the motor Is running Size related 20 5...

Page 32: ...d axis Inductance Sat LdSat Parameter 1 45 q axis Inductance Sat LqSat 2 Enable Reduced AMA Performs a reduced AMA of the stator resistance Rs parameter 1 30 Stator Resistance Rs in the system only If...

Page 33: ...t motor datasheet 1 38 q axis Inductance Lq Range Function Size related 0 000 1000 mH Set the value of the q axis inductance Find the value in the motor datasheet This parameter cannot be changed whil...

Page 34: ...is parameter the inductance is linearly approximated due to parameter 1 38 q axis Inductance Lq and parameter 1 45 q axis Inductance Sat LqSat These parameters are related to the motor nameplate load...

Page 35: ...resonance dampening value Set parameter 1 64 Resonance Dampening and parameter 1 65 Resonance Dampening Time Constant to help eliminate high frequency resonance problems To reduce resonance oscillati...

Page 36: ...setting of the start speed in parameter 1 75 Start Speed Hz and the output current corresponds to the setting of the start current in parameter 1 76 Start 1 72 Start Function Option Function Current T...

Page 37: ...Start Max Speed Hz must not exceed the time set in this parameter Otherwise the frequency converter trips with Alarm 18 Start Failed Any time set in parameter 1 71 Start Delay for use of a start func...

Page 38: ...arning in the display when the motor is overloaded Program a warning signal via one of the digital outputs 4 ETR trip 1 Calculates the load when set up 1 is active and stops trips the frequency conver...

Page 39: ...ut In Speed Range Function NOTICE This parameter is not active when parameter 1 10 Motor Construction is set to options that enable PM motor mode 2 06 Parking Current Range Function 50 0 1000 Set curr...

Page 40: ...n using AC brake to avoid overheating of motor windings NOTICE Parameter 2 16 AC Brake Max current has no effect when parameter 1 10 Motor Construction is set to 1 PM non salient SPM 2 17 Over voltage...

Page 41: ...p down time The shaft is held at 0 speed with full holding torque Ensure that the mechanical brake has locked the load before the motor enters coast mode Range Function 0 s 0 5 s Parameter Description...

Page 42: ...131 lb min 132 lb h 140 ft s 141 ft min 145 ft 150 lb ft 160 F 170 psi 171 lb in2 172 in WG 173 ft WG 180 HP 3 02 Minimum Reference Range Function 0 Reference FeedbackUnit 0 4999 ReferenceFeed backUni...

Page 43: ...nput to parameter 5 15 Terminal 33 Digital Input the percentage relative value is deducted from the total reference 3 14 Preset Relative Reference Range Function 0 100 100 The actual reference X is in...

Page 44: ...tiplied by the actual reference labelled X in Illustration 4 6 This product is then added to the actual reference X X Y 100 to give the resulting actual reference 3 18 Relative Scaling Reference Resou...

Page 45: ...output current does not exceed the current limit in parameter 4 18 Current Limit during ramping The value 0 00 corresponds to 0 01 s in speed mode See ramp down 3 51 Ramp 2 Ramp Up Time Range Function...

Page 46: ...mp up Time Par 3 72 tdec s x ns RPM ref RPM 4 4 7 3 8 Other Ramps 3 80 Jog Ramp Time Range Function Size related 0 05 3600 s Enter the jog ramp time which is the acceleration deceleration time between...

Page 47: ...0 Off Resets the digital potentiometer reference to 0 after power up 1 On Restores the most recent digital potentiometer reference at power up 3 93 Maximum Limit Range Function 100 200 200 Set the ma...

Page 48: ...Range Function Size related 0 1000 This function limits the torque on the shaft to protect the mechanical installation 4 17 Torque Limit Generator Mode Range Function 100 0 1000 This function limits t...

Page 49: ...Feedback Speed Error for longer than the value set in parameter 4 32 Motor Feedback Loss Timeout 0 Disabled 1 Warning 2 Trip 3 Jog 4 Freeze Output 5 Max Speed 6 Switch to Open Loop 4 31 Motor Feedback...

Page 50: ...ital output can be configured to indicate this warning The LCP warning light is not turned on when this parameter set limit is reached 4 56 Warning Feedback Low Range Function 4999 ProcessCtrlUnit 499...

Page 51: ...ted input for DC braking NC Stops the motor by energising it with a DC current for a certain time period See parameter 2 01 DC Brake Current to parameter 2 04 DC Brake Cut In Speed Hz The function is...

Page 52: ...e this function by selecting either 19 Freeze reference or 20 Freeze output When speed up down is activated for less than 400 ms the resulting reference is increased decreased by 0 1 If speed up down...

Page 53: ...This option is only effective when parameter 37 00 Application Mode is set to 2 Position Control 162 Pos Idx Bit0 Position index bit 0 This option is only effective when parameter 37 00 Application Mo...

Page 54: ...Torque Limit Motor Mode or parameter 4 17 Torque Limit Generator Mode has been exceeded 12 Out of current range The motor current is outside the range set in parameter 4 18 Current Limit 13 Below curr...

Page 55: ...ator 4 See parameter group 13 1 Comparators If comparator 4 is evaluated as TRUE the output goes high Otherwise it is low 65 Comparator 5 See parameter group 13 1 Comparators If comparator 5 is evalua...

Page 56: ...when parameter 37 00 Application Mode is set to 1 Center winder 177 End of roll The diameter limit is reached This option is only effective when parameter 37 00 Application Mode is set to 1 Center win...

Page 57: ...e been applied No warnings are active 5 Running The motor is running and a shaft torque is present 6 Running no warning The output speed is higher than the speed set in parameter 1 82 Min Speed for Fu...

Page 58: ...Mechanical Brake are active the output must be reinforced to carry the current for the coil in the brake This issue is solved by 5 40 Function Relay Option Function connecting an external relay to the...

Page 59: ...ital output C See parameter 13 52 SL Controller Action Output C is low on 32 Smart Logic Action Output C is high on 38 Smart Logic Action 83 SL digital output D See parameter 13 52 SL Controller Actio...

Page 60: ...ettings for the pulse inputs Input terminals 29 or 33 act as frequency reference inputs Set terminal 29 parameter 5 13 Terminal 29 Digital Input or terminal 33 parameter 5 15 Terminal 33 Digital Input...

Page 61: ...h Ref Feedb Value 4 6 6 5 6 Pulse Outputs NOTICE These parameters cannot be adjusted while the motor is running Use these parameters to configure pulse outputs with their functions and scaling Termina...

Page 62: ...V DC A B GND 12 18 32 27 19 29 33 20 Illustration 4 16 24 V or 10 30 V Encoder Connection B A B A 130BA646 10 CW CCW Illustration 4 17 Encoder Rotation Direction 5 70 Term 32 33 Pulses Per Revolution...

Page 63: ...is configured as 45 Bus Controlled in parameter 5 60 Terminal 27 Pulse Output Variable 5 94 Pulse Out 27 Timeout Preset Range Function 0 0 100 Set the output frequency transferred to the output termin...

Page 64: ...nt 130BD378 10 1 V 5 V 10 V 300 600 900 1200 1500 V 150 Par 6 xx Par 6 xx Par 6 xx Par 6 xx Illustration 4 18 Time out Function 4 7 2 6 1 Analog Input 53 Parameters for configuring the scaling and lim...

Page 65: ...nce value set in parameter 6 25 Terminal 54 High Ref Feedb Value 6 22 Terminal 54 Low Current Range Function 4 mA 0 20 mA Enter the low current value This reference signal corresponds to the low refer...

Page 66: ...y 2 Drive ready 3 Drive rdy rem ctrl 4 Stand by no warning 5 Running 6 Running no warning 7 Run in range no warn 8 Run on ref no warn 9 Alarm 10 Alarm or warning 6 72 Terminal 45 Digital Output Option...

Page 67: ...End of roll The diameter limit is reached This option is only effective when parameter 37 00 Application Mode is set to 1 Center winder 6 72 Terminal 45 Digital Output Option Function 193 Sleep Mode...

Page 68: ...ctrl 46 Bus control timeout On 47 Bus control timeout Off 56 Heat sink cleaning warning high 60 Comparator 0 61 Comparator 1 62 Comparator 2 63 Comparator 3 64 Comparator 4 65 Comparator 5 70 Logic r...

Page 69: ...leep Mode 194 Broken Belt Function A broken belt condition has been detected See parameter group 22 4 Sleep Mode 198 Drive Bypass 6 93 Terminal 42 Output Min Scale Range Function 0 0 200 Scale for the...

Page 70: ...rentiation time The differentiator does not react to constant error It provides gain proportional to the rate of change of the speed feedback The quicker the error changes the stronger the gain from t...

Page 71: ...tegration Time Range Function 0 020 s 0 002 2 s Enter the integration time for the torque controller The lower the integration time the faster the controller reacts However too low a setting leads to...

Page 72: ...ot react to a constant error but provides a gain only when the error changes The shorter the PID differentiation time the stronger the gain from the differentiator 7 36 Process PID Diff Gain Limit Ran...

Page 73: ...Feed Forward Range Function 0 0 65535 Readout parameter where the bus parameter 7 45 Process PID Feed Fwd Resource 32 can be read 7 49 Process PID Output Normal Inv Ctrl Option Function 0 Normal Sele...

Page 74: ...pass filter improves steady state performance and dampens oscillations on the reference feedback signals However severe filtering can be detrimental to dynamic performance 4 8 7 7 6 Feedback Conversio...

Page 75: ...8 03 Control Timeout Time 1 Freeze output 2 Stop 3 Jogging 4 Max speed 5 Stop and trip 8 07 Diagnosis Trigger Option Function 0 Disable 1 Trigger on alarms 2 Trigger alarm warn 4 9 2 8 1 Ctrl Word Set...

Page 76: ...8 42 PCD Write Configuration Enter up to 16 different preset mapping 0 15 in this parameter using array programming If this parameter is active addresses from 2810 to 2825 represent values of the 16 p...

Page 77: ...digital inputs 8 51 Quick Stop Select Select control of the quick stop function via the terminals digital input and or via the bus Option Function 0 Digital input 1 Bus 2 Logic AND 3 Logic OR 8 52 DC...

Page 78: ...d or via the fieldbus This parameter is active only when parameter 8 01 Control Site is set to 0 Digital and ctrl word and parameter 8 10 Control Word Profile is set to 1 Profidrive profile Option Fun...

Page 79: ...to configure the bus feedback 8 90 Bus Jog 1 Speed Range Function 100 RPM 0 1500 RPM Enter the jog speed This is a fixed jog speed activated via the serial port or fieldbus option 8 91 Bus Jog 2 Spee...

Page 80: ...1680 Fieldbus CTW 1 1682 Fieldbus REF 1 3401 PCD 1 Write For Application 3402 PCD 2 Write For Application 9 15 PCD Write Configuration Select the parameters to be assigned to PCD 3 10 of the telegrams...

Page 81: ...t to on Otherwise this parameter shows the actual setting of the switch 9 19 Drive Unit System Number Range Function 1037 0 65535 Manufacturer specific system ID 9 22 Telegram Selection Option Functio...

Page 82: ...pplication 3422 PCD 2 Read For Application 3423 PCD 3 Read For Application 3424 PCD 4 Read For Application 3425 PCD 5 Read For Application 3426 PCD 6 Read For Application 3427 PCD 7 Read For Applicati...

Page 83: ...ate Option Function This parameter shows the actual PROFIBUS baud rate The PROFIBUS master automatically sets the baud rate 0 9 6 kbit s 1 19 2 kbit s 2 93 75 kbit s 9 63 Actual Baud Rate Option Funct...

Page 84: ...or power cycle 2 Power on reset prep 3 Comm option reset When reset the frequency converter disappears from the fieldbus which may cause a communication error from the master NOTICE Resets the PROFIBU...

Page 85: ...lt setting 9 94 Changed Parameters 5 Range Function 0 0 9999 This parameter shows a list of all the frequency converter parameters deviating from default setting 9 99 Profibus Revision Counter Range F...

Page 86: ...dress 12 06 Name Servers Range Function 0 0 2147483647 IP addresses of Domain Name Servers Can be automatically assigned when using DHCP 12 07 Domain Name Range Function 0 0 48 Domain name of the atta...

Page 87: ...on 1 Enabled Enables the auto crossover function 12 92 IGMP Snooping Option Function 0 Disabled 1 Enabled 12 93 Cable Error Length Range Function 0 0 65535 If cable diagnostics is enabled in parameter...

Page 88: ...Advanced interface counters from a built in switch can be used for low level trouble shooting The parameter shows a sum of port 1 port 2 12 99 Media Counters Range Function 0 0 4294967295 Read only A...

Page 89: ...rogram from 1 to 20 events and actions When the last event action has been executed the sequence starts over again from the first event action Illustration 4 23 shows an example with 3 events actions...

Page 90: ...o Reset Trip 50 Comparator 4 51 Comparator 5 60 Logic rule 4 61 Logic rule 5 70 SL Time out 3 71 SL Time out 4 72 SL Time out 5 73 SL Time out 6 74 SL Time out 7 83 Broken Belt 13 03 Reset SLC Option...

Page 91: ...it becomes true again All parameters in this parameter group are array parameters with index 0 to 2 Select index 0 to program timer 0 select index 1 to program timer 1 and so on 13 20 SL Controller T...

Page 92: ...3 1 AND Evaluates the expression 13 40 AND 13 42 13 41 Logic Rule Operator 1 Option Function 2 OR Evaluates the expression 13 40 OR 13 42 3 AND NOT Evaluates the expression 13 40 AND NOT 13 42 4 OR NO...

Page 93: ...OT AND 6 NOT OR 7 NOT AND NOT 8 NOT OR NOT 13 44 Logic Rule Boolean 3 Option Function Select the third boolean TRUE or FALSE input for the selected logic rule See parameter 13 40 Logic Rule Boolean 1...

Page 94: ...Set up to 1 If the set up is changed it merges with other set up commands coming from either the digital inputs or via a fieldbus 3 Select set up 2 Changes the active set up parameter 0 10 Active Set...

Page 95: ...t timer 1 See parameter 13 20 SL Controller Timer for further description 31 Start timer 2 See parameter 13 20 SL Controller Timer for further description 32 Set digital out A low Any output with SL o...

Page 96: ...s 4 13 2 14 1 Mains On Off Parameters for configuring mains failure monitoring and handling If a mains failure appears the frequency converter tries to continue in a controlled way until the power in...

Page 97: ...35 Ref n RPM t S A B C DE A DC UDC V t S A Normal operation B Mains failure C Kinetic back up D Mains return E Normal Operation ramping Illustration 4 26 Kinetick Back up 14 10 Mains Failure Option F...

Page 98: ...nnected to AC mains DC supply or load sharing the motor may start at any time Unintended start during programming service or repair work can result in death serious injury or property damage The motor...

Page 99: ...uency converter trips To run continuously in current limit without tripping set the parameter to 60 s Off Thermal monitoring of the frequency converter remains active 14 25 Trip Delay at Torque Limit...

Page 100: ...r 1 10 Motor Construction is set to options that enable PM motor mode Enter the level of motor magnetisation at low speed Selection of a low value reduces energy loss in the motor but also reduces loa...

Page 101: ...tions 14 89 Option Detection Selects the behavior when an option change is detected This parameter returns to 0 Protect Option Config after an option change Option Function 0 Protect Option Config Fre...

Page 102: ...urs 4 14 2 15 3 Alarm Log Parameters in this group are array parameters where up to 10 fault logs can be viewed 0 is the most recent logged data and 9 is the oldest Fault codes values and time stamp c...

Page 103: ...Range Function Size related 0 20 View the installed option software version 15 62 Option Ordering No Range Function Size related 0 8 Shows the ordering number for the installed options 15 63 Option Se...

Page 104: ...or current The value is filtered and therefore approximately 30 ms may pass from when an input value changes to when the data readout values change The resolution of readout value on fieldbus is in 10...

Page 105: ...the nameplate data on the connected motor The data are used for calculation of torque motor protection 16 37 Inv Max Current Range Function 0 A 0 655 35 A View the inverter maximum current which shoul...

Page 106: ...on 0 0 130000 View the actual frequency rate on terminal 29 16 68 Pulse Input 33 Hz Range Function 0 0 130000 View the actual value of the frequency applied at terminal 33 as an impulse input 16 69 Pu...

Page 107: ...d the Control word profile selected in parameter 8 10 Control Word Profile 16 86 FC Port REF 1 Range Function 0 32768 32767 View the last received reference from the FC port 4 15 7 16 9 Diagnosis Read...

Page 108: ...V 17 52 Input Frequency Range Function 10 kHz 2 15 kHz 17 53 Transformation Ratio Range Function 0 5 0 1 1 1 17 56 Encoder Sim Resolution Option Function 0 Disabled 1 512 2 1024 3 2048 4 4096 17 59 R...

Page 109: ...tension set point 18 86 Tension Feedback Range Function 0 0 100 Read only parameter used to display the actual tension feedback 4 17 2 18 9 PID Readouts 18 90 Process PID Error Range Function 0 200 2...

Page 110: ...bus references Range Function 0 ExtPID1Unit 999999 999 999999 999 ExtPID1Unit 21 17 Ext 1 Reference Unit Returns the resulting reference value Range Function 0 ExtPID1Unit 999999 999 999999 999 ExtPI...

Page 111: ...reases if there are fast changes Limit the DG to obtain a pure differen tiator gain at slow changes and a constant differentiator gain where quick changes occur Range Function 5 1 50 Parameter Descrip...

Page 112: ...reverts to closed loop control NOTICE Sleep mode is not active when local reference is active set speed manually with navigation keys on the LCP Does not work in Hand On mode Auto set up in open loop...

Page 113: ...parameter 22 60 Broken Belt Function is performed 22 60 Broken Belt Function Option Function Select the actions to be performed if the broken belt condition is detected 0 Off 1 Warning The frequency...

Page 114: ...ctor consists of a numerator and a denominator 32 12 User Unit Numerator Range Function 1 1 65535 All path information is made in user units and converted to quad counts internally By selecting scalin...

Page 115: ...ve software limit set in this parameter a position control fault alarm is reported 33 42 Positive Software Limit Range Function 500000 1073741824 1073741824 This parameter is active only during positi...

Page 116: ...fieldbus telegram Range Function 0 0 65535 34 10 PCD 10 Write For Application Value received in PCD10 of fieldbus telegram Range Function 0 0 65535 4 23 2 34 2 PCD Read Par Parameters for readout of f...

Page 117: ...for motion control 34 50 Actual Position The actual position in user unit Range Function 0 1073741824 1073741824 34 56 Track Error Readout of the error between calculated command position and actual p...

Page 118: ...000 ms 50 100000 ms 37 07 Pos Auto Brake Ctrl When the automatic brake control function is disabled the frequency converter controls the application also at standstill When the automatic brake control...

Page 119: ...s New Index The currently latched index number Range Function 0 0 255 4 24 3 37 2 Center Winder 37 20 Winder Mode Selection Use the machine for either winding or unwinding Option Function 0 Wind 1 Unw...

Page 120: ...ed for diameter measurement Option Function 0 No Function 1 Input53 0 10 VDC or 0 20 mA 2 Input54 0 10 VDC or 0 20 mA 37 34 Reading at Core Use this parameter to set the analog input signal reading at...

Page 121: ...ss than fully profiled which would give over compensation when the diameter increases Range Function 0 0 100 37 48 Tension PID Proportional Gain Sets the proportional gain for tension loop PID amplifi...

Page 122: ...er 1 Core2 diameter 37 59 Diameter Reset Resets the diameter to a new value If the new diameter select is energised the partial core diameter value is used otherwise the diameter is reset to core1 or...

Page 123: ...54 Time difference w o date TimD Table 5 1 Data Type 5 1 2 Conversion The various attributes of each parameter are shown in Factory Setting Parameter values are transferred as whole numbers only Conve...

Page 124: ...ter 1 33 Stator Leakage Reactance X1 Parameter 1 34 Rotor Leakage Reactance X2 see5 Parameter 1 35 Main Reactance Xh Parameter 1 39 Motor Poles Table 5 3 Active Inactive Parameters 1 Constant torque 2...

Page 125: ...tion at Stop Hz parameter Par 002 Hz Parameter 1 90 Motor Thermal Protection Parameter 1 93 Thermistor Resource Parameter 2 00 DC Hold Current Parameter 2 01 DC Brake Current Parameter 2 02 DC Braking...

Page 126: ...ine 1 2 Small 1614 All set ups TRUE Uint16 0 22 Display Line 1 3 Small 1610 All set ups TRUE Uint16 0 23 Display Line 2 Large 1613 All set ups TRUE Uint16 0 24 Display Line 3 Large 1502 All set ups TR...

Page 127: ...essionLimit All set ups FALSE 3 Uint32 1 35 Main Reactance Xh ExpressionLimit All set ups FALSE 2 Uint32 1 37 d axis Inductance Ld ExpressionLimit All set ups FALSE 3 Int32 1 38 q axis Inductance Lq E...

Page 128: ...Par No Parameter description Default value 2 set up Change during operation Conversion index Type 2 0 DC Brake 2 00 DC Hold Motor Preheat Current 50 All set ups TRUE 0 Uint16 2 01 DC Brake Current 50...

Page 129: ...3 41 Ramp 1 Ramp Up Time ExpressionLimit All set ups TRUE 2 Uint32 3 42 Ramp 1 Ramp Down Time ExpressionLimit All set ups TRUE 2 Uint32 3 5 Ramp 2 3 50 Ramp 2 Type 0 Linear All set ups TRUE Uint8 3 5...

Page 130: ...rning Current Low 0 A All set ups TRUE 2 Uint32 4 51 Warning Current High ExpressionLimit All set ups TRUE 2 Uint32 4 54 Warning Reference Low 4999 N A All set ups TRUE 3 Int32 4 55 Warning Reference...

Page 131: ...0 No operation All set ups TRUE Uint8 5 65 Pulse Output Max Freq 29 5000 Hz All set ups TRUE 0 Uint32 5 7 24 V Encoder Input 5 70 Term 32 33 Pulses Per Revolution 1024 N A All set ups FALSE 0 Uint16...

Page 132: ...UE 2 Uint16 6 96 Terminal 42 Output Bus Control 0 N A All set ups TRUE 0 Uint16 5 2 8 7 Controllers Par No Parameter description Default value 2 set up Change during operation Conversion index Type 7...

Page 133: ...01 s All set ups TRUE 3 Uint16 7 6 Feedback Conversion 7 60 Feedback 1 Conversion 0 Linear All set ups TRUE Uint8 7 62 Feedback 2 Conversion 0 Linear All set ups TRUE Uint8 5 2 9 8 Communications and...

Page 134: ...arameter description Default value 2 set up Change during operation Conversion index Type 9 00 Setpoint 0 N A All set ups TRUE 0 Uint16 9 07 Actual Value 0 N A All set ups FALSE 0 Uint16 9 15 PCD Writ...

Page 135: ...Lease Expires 0 N A All set ups TRUE 0 TimD 12 06 Name Servers 0 N A 1 set up TRUE 0 OctStr 4 12 07 Domain Name 0 N A 1 set up TRUE 0 VisStr 48 12 08 Host Name 0 N A 1 set up TRUE 0 VisStr 48 12 09 P...

Page 136: ...g 14 01 Switching Frequency ExpressionLimit All set ups TRUE Uint8 14 03 Overmodulation 1 On All set ups FALSE Uint8 14 07 Dead Time Compensation Level ExpressionLimit All set ups FALSE 0 Uint8 14 08...

Page 137: ...rameter description Default value 2 set up Change during operation Conversion index Type 15 0 Operating Data 15 00 Operating hours 0 h 1 set up TRUE 74 Uint32 15 01 Running Hours 0 h 1 set up TRUE 74...

Page 138: ...E 3 Int32 16 02 Reference 0 1 set up TRUE 1 Int16 16 03 Status Word 0 N A 1 set up TRUE 0 Uint16 16 05 Main Actual Value 0 1 set up TRUE 2 Int16 16 09 Custom Readout 0 CustomReadoutUnit 1 set up TRUE...

Page 139: ...N A All set ups FALSE 0 Int32 16 71 Relay Output 0 N A 1 set up TRUE 0 Uint16 16 72 Counter A 0 N A 1 set up TRUE 0 Int16 16 73 Counter B 0 N A 1 set up TRUE 0 Int16 16 79 Analog Output AO45 0 mA 1 se...

Page 140: ...ups FALSE Uint8 17 61 Feedback Signal Monitoring 1 Warning All set ups TRUE Uint8 5 2 17 18 Data Readouts 2 Par No Parameter description Default value 4 set up Change during operation Conversion inde...

Page 141: ...ps TRUE 1 Uint16 5 2 19 22 Application Functions Par No Parameter description Default value 2 set up Change during operation Conversion index Type 22 4 Sleep Mode 22 40 Minimum Run Time 10 s All set u...

Page 142: ...scription Default value 2 set up Change during operation Conversion index Type 33 00 Force Home 0 Home not forced 1 set up TRUE Uint8 33 01 Home Offset 0 N A 1 set up TRUE 0 Int32 33 02 Home Ramp Time...

Page 143: ...6 34 10 PCD 10 Write For Application 0 N A All set ups TRUE 0 Uint16 34 2 PCD Read Par 34 21 PCD 1 Read For Application 0 N A All set ups TRUE 0 Uint16 34 22 PCD 2 Read For Application 0 N A All set u...

Page 144: ...up TRUE Uint8 37 2 Center Winder1 set up 37 20 Winder Mode Selection 0 Wind 1 set up FALSE Uint8 37 21 Tension Set Point 0 1 set up TRUE 1 Uint16 37 22 Taper Set Point 0 1 set up TRUE 1 Int16 37 23 Pa...

Page 145: ...ime 0 s 1 set up TRUE 2 Uint16 37 50 Tension PID Integral Time 501 s 1 set up TRUE 2 Uint32 37 51 Tension PID Out Limit 0 1 set up TRUE 3 Uint32 37 52 Tension PID Der Gain Limit 5 N A 1 set up TRUE 1...

Page 146: ...Limit Warning 12 the frequency converter would be reducing speed to compensate for the overcurrent condition In some cases if the condition is not corrected or worsens an alarm condition is activated...

Page 147: ...ion is disconnected 26 Brake overload X X The power transmitted to the brake resistor over the last 120 s exceeds the limit Possible corrections Decrease brake energy via lower speed or longer ramp ti...

Page 148: ...d Err A wrong password was entered Occurs when using a wrong password for changing a password protected parameter Table 6 2 Warnings and Alarms Code List 1 These faults can be caused by mains distorti...

Page 149: ...quency converter issues a warning or an alarm in parameter 1 90 Motor Thermal Protection Troubleshooting Check for motor overheating Check if the motor is mechanically overloaded When using terminal 5...

Page 150: ...ber Cause Solution 2560 Communication error between the control card and the power card Upgrade the software in the frequency converter to the latest version If the alarm occurs again check the connec...

Page 151: ...igital input signal is indicating a fault condition external to the frequency converter An external interlock has commanded the frequency converter to trip Troubleshooting Clear the external fault con...

Page 152: ...ault setting 121 Digital Input 49 Digital input mode 49 Discharge time 10 E Electrical wiring 7 EMC 148 ETR 5 103 External process PID control 7 5 71 F FC MC protocol 74 Feedback conversion 7 6 72 Fie...

Page 153: ...menu 13 R Rated motor current 4 Rated motor speed 4 RCD 6 Reference 103 Relay configuration 55 Relay output 52 Reset 147 149 Rotor resistance 31 S Safety 11 Serial bus 144 Serial communication 5 Set...

Page 154: ...rip 6 Trip condition 144 Trip lock 144 U Unintended start 10 96 V Voltage imbalance 146 VVC 6 W Warning and alarm list 146 Warning current high 48 Warning current low 48 Index VLT AutomationDrive FC 3...

Page 156: ...ducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the res...

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