Club Car XRT 950 2009, Maintenance And Service Manual

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CLUTCHES Inner Clutch Cover
18
1. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles on page 1-4.
2. Lift and support the rear of the vehicle on jack stands and remove the driver side rear wheel. See Lifting The
Vehicle, Section 3, Page 3-4.
3. Raise the cargo bed and secure with the bed locking pin. See Cargo Bed, Section 4, Page 4-20.
4. Remove the exhaust pipe heat shield.
5. Remove the driver side rear shock absorber. See Rear Shock Removal, Section 9, Page 9-1.
6. Remove the clutch cover intake hose and the outer clutch cover. See Outer Clutch Cover Removal on page
18-2.
7. Remove the drive belt. See Drive Belt Removal on page 18-3.
8. Remove the drive clutch. See Drive Clutch Removal on page 18-5.
9. Remove the driven clutch. See Driven Clutch Removal on page 18-10.
10. Remove the bolts securing the clutch inner cover to the engine (Figure 18-28, Page 18-15) and transaxle
(Figure 18-29, Page 18-15) .
1103
Figure 18-28 Remove Bolts Securing Clutch Inner Cover
To Engine
1104
Figure 18-29 Remove Bolts Securing Clutch Inner Cover
To Transaxle
INNER CLUTCH COVER INSTALLATION
1. Ensure the mating surfaces on the inner clutch cover, engine and transaxle are clean.
2. Set the inner clutch cover into place on the transaxle and engine.
3. Install new bolts finger-tight into the transaxle first, starting with the upper left hole (Figure 18-29, Page 18-15) .
4. Install four new bolts into the larger pattern of engine holes finger-tight.
5. Tighten the bolts in the previous two steps to 27 ft-lb (36 N·m).
6. If equipped, install the four bolts with rubber washers into the smaller pattern of four holes and tighten to 17
ft-lb (23 N·m)
(Figure 18-28, Page 18-15) .
7. Install the driven clutch. See Driven Clutch Installation, Section 18, Page 18-14.
8. Install the drive clutch. See Drive Clutch Installation, Section 18, Page 18-9.
9. Install the drive belt. See Drive Belt Installation, Section 18, Page 18-5.
10. Install the clutch cover and intake hose. See Outer Clutch Cover Installation, Section 18, Page 18-3.
11. Install the rear shock absorber on the driver side. See Rear Shock Installation, Section 9, Page 9-2.
12. Install the exhaust pipe heat shield. Tighten bolts to 78 in-lb (8.8 N·m).
13. Place bed locking pin in the stowed position and lower the cargo bed. See Cargo Bed, Section 4, Page 4-20.
14. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles on page 1-4.
2009-2012 XRT 950 Maintenance and Service Manual Page 18-15