Chevrolet 1977 Monte Carlo, Repair Manual

Page: 65 / 428

STEERING 3B-15
e d g e of slots.
2. R em o v e a d ju s te r
plug us in g s p a n n e r
w ro n c h J-76 2 4 .
A D J U S T E R P L U G -------
1
ass e m b ly as a unit.
S e p a ra te th e valve fro m th e w o rm
N o te h o w th e pin in th e w o rm
fits the slot in th e v a l v e ------
T H R U S T B E A R IN G
A N D R A C E S w
LO C K N U T
NOTIC E:
W hen installing
a d ju s te r plug care should
be taken not to cut seals.
VALVE A S S E M B L Y
W O R M A S S E M B L Y
6. D IS A S S EM B LE A N D A SS E M B LE ADJU STER
PLUG ASSEMBLY
DISASSEMBLE ASSEMBLE
1
D is a s s e m b le parts
1
. A ss e m b le p a rts
as sh o w n . as s h o w n /-v
[ C \
N O TIC E:
W h en rea s s e m b lin g
g e a r m a k e su re a n g le of thrust
rac e s a re as sh o w n .
8. D IS A S S E M B L E A N D A SS E M B LE VALVE
DISASSEMBLE
1. D is a s s e m b le p a rts
as s how n.
ASSEMBLE
1
A ssem ble p a rts
as show n
VALVE B O D Y " O ” R IN G
VALVE B O D Y
VALVE S P O O L
S T U B S H A F T
7
\
/
/ / /
^ R E T A IN IN G R IN G
/ / S T U B S H A F T
D U S T S E A L
L S T U B S H A F T S E A L
L— N E E D L E B E A R IN G
L A D J U S T E R P L U G
- O R IN G S E A L
U P P E R B E A R IN G R A C E (L A R G E )
U P P E R T H R U S T B E A R IN G
U P P E R B E A R IN G R AC E (S M A L L )
T H R U S T B E A R IN G SPA CER
B E A R IN G R E TA IN E R
— R E TA IN ER
VALVE B O D Y
R IN G (te flo n )
S P O O L T O B O D Y O R IN G
S h a ft c ap
A Lo o s en s h a ft cap
B. R em o v e and in sta ll s tub shaft
P ull c ap o u t a p p ro x .
6
m m f V )
S c re w d riv e r
Pry b e a rin g re ta in e r
at raised are a .
R e m o v e be a rin g retainer.
Tap lig h tly on
w o o d b lo c k
Pm on s h a ft and ho le in
spoo l (D is e n g a g e to rem o v e )
U se s u ita b le size a rb o r to
press b e a rin g in place.
C. R e m o v e and install sp o o l
R o ta te w h ile rem o v in g or
in sta llin g —
B ea rin g to be pressed 16 m m
( %
in c h ) in to a d ju s te r w ith s tam p e d
I D end up and from d ire c tio n of
a rro w .
,
L u b ric a te spoo l and b o dy
w ith p o w e r s tee rin g flu id.
N otch m us t fully e n g a g e
pin and c a p m u s t seat
a g a in s t s h ou lder.
In stall be a rin g
5. REM OVE A N D INSTALL ADJU STER PLUG
ASSEMBLY
REMOVE
1. Lo osen lo ck nut.
Use p u n c h a g a in s t
INSTALL
1. Install pa rts
as show n.
7. REM OVE A N D IN STA LL B E A R IN G , W ORM ,
A N D VALVE ASSEMBLY
REMOVE
1
G ra s p stub s h a ft and
re m o v e valve a n d w o rm
INSTALL
In sta ll p arts as
s h o w n .
Fig. 3B 3-9C ~O verhaul 8 0 0 and 8 0 8 Gears, C hart D