BOMBARDIER ski-doo Tundra Scandic 2004 Series, Shop Manual

Page: 329 / 427

Section 06 ELECTRICAL
Subsection 05 (ELECTRIC STARTER)
06-05-10
MMR2004-133_06_05A.FM
INSTALLATION
Skandic WT/SWT/LT E/SUV 550
Make sure that starter and engine mating surfaces
are free of grime. Serious trouble may arise if starter
is not properly aligned.
CAUTION: Make sure that both starter brackets
are well seated against engine crankcase and
starter before torquing all retaining bolts.
Torque all M8 bolts to 24 ± 4 N•m (18 ± 3 lbf•ft).
Torque all M5 bolts to 5 ± 0.5 N•m (44 ± 5 lbf• in ).
CAUTION: Before checking engaging depth of
starter pinon teeth, make sure that battery ca-
bles are disconnected.
Install starter.
NOTE: Check proper engaging depth of starter
pinion teeth to ring gear teeth (see illustration). In-
stall hardened washers (P/N 503 007 900) be-
tween engine and starter supports accordingly.
CAUTION: All starter bracket fasteners must be
secured with Loctite 271 (P/N 293 800 005). Al-
ways install new self-locking fasteners.
1. Screwdriver pulling starter pinion
2. Ring gear
3. No excessive backlash
A. 0.5 to 1.5 mm (.020 to .060 in)
Connect the RED battery cable and the RED wire
to the large terminal of the relay. Connect RED/
GREEN wire to small terminal of relay.
Connect BLACK cable to battery.
Skandic WT LC/SUV 600
– Use new teflon washers on the 3 bolts retaining
starter to engine.
– Torque the bolts to 28 ± 1 N•m (21 ± 1 lbf•ft).
– Make sure that starter and engine mating sur-
faces are free of grime. Serious trouble may
arise if starter is not properly aligned.
– Connect the RED battery cable and the RED
wire to the large terminal of the starter.
– Torque large terminal nut to 7 N•m (62 lbf• in ).
– Connect ground cable to the starter with star
washer in between.
– Torque ground cable connecting bolt to 11 N•m
(97 lbf• in ).
A09E0PA
1
2
3
A

WARNING
Always disconnect ground cable first and con-
nect last.

WARNING
Always disconnect ground cable first and con-
nect last.