BOMBARDIER ski-doo Tundra Scandic 2004 Series, Shop Manual

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MMR2004-101_00_02A.FM
IX
MMR2000_042_00-02A.FM
A16D0IA
1
2
A
1
A-Series and B-Series Only
Should installation procedure be required, refer
to BRAKE then look for Brake Disc and Countershaft
Bearing Adjustment .
All Models
Check end play of driven pulley on countershaft by
pushing pulley towards outer housing so that the inner
shims (P/N 504 108 200) contact it. Measure end play
at the mounting screw end between shim(s) and puley.
See illustration.
TYPICAL — TOP VIEW
1. Shim (P/N 504 108 200) (as required)
2. Contact
A. 0 to 1 mm (0 to 3/64 in)
Torque retaining screw no. 13 to 25 N•m (18 lbf•ft).
ADJUSTMENT
Refer to PULLEY DISTANCE AND ALIGNMENT to adjust
pulley distance. Adjust drive belt height be-
tween pulley halves to obtain specified belt
deflection.
Reinstall the pulley on the countershaft by rever-
sing the removal procedure.
CAUTION: Always apply anti-seize lubricant (P/N
413 701 000) on the countershaft before final pulley
installation.
05-03-5
Turn puller handle and sliding half at once to extract
the bushing.
INSTALLATION
Countershaft
IMPORTANT: Large bushing retaining screws and
washers must be removed before small bushing
installation.
Coat bushing outside diameter with Loctite 609
(P/N 413 703 100).
Install bushing as following photo.
A03D1YA
529 031 300
529 031 200
A03D1ZA
529 031 300
529 031 200
Cam
Coat cam no. 18 interior with anti-seize lubricant.
ASSEMBLY
Came Slider Shoe
Section 05 TRANSMISSION
Subsection 03 (DRIVEN PULLEY)
When replacing slider shoes no. 4 , always install a new
set (3 shoes) to maintain equal pressure on the cam.
Assemble driven pulley components by reversing
the disassembly procedure.
TYPICAL PAGE
Title indicates
main procedure
to be carried-out.
Reference to look
up a certain section
and subsection.
In this case it concerns
pulleys adjustment.
Italic bold face setting
in this case indicates
that particular
procedure for
A and B-Series is
finished, so from
this point, all models
are concerned.
Illustration always
follows text to which
it pertains.
Subtitle indicates
a particular procedure
for the named part.
Bold face number following part
name refers to exploded view
at beginning of subsection.
Call-outs for
above illustration.
Italic bold face type
setting indicates a
particular procedure
concerning a model.
“TYPICAL” caption
indicates a general
view which does
not represent full
detail.
“TOP VIEW”
caption helps you
in understanding
illustration.
A01A2BS
INTRODUCTION