Section 06
ELECTRICAL
Subsection 05
(ELECTRIC STARTER)
MMR2004-133_06_05A.FM
06-05-3
REMOVAL
Skandic WT/SWT/LT E
– Disconnect BLACK ground cable from battery.
– Disconnect RED positive cable from battery.
– Disconnect RED cable and RED/GREEN wire from
starter relay.
– Unbolt starter from PTO side bracket.
– Unbolt MAG side bracket from engine.
– Remove starter from engine.
Skandic WT LC/SUV
– Disconnect BLACK ground cable from battery.
– Disconnect RED positive cable from battery.
– Remove tuned pipe.
– Disconnect RED cable from starter.
– Disconnect ground cable from starter.
– Unbolt and remove starter from engine.
DISASSEMBLY
Skandic WT/SWT/LT E
Disconnect bare wire linking starter and relay.
Remove nuts
no. 16
then relay
no. 10
by lifting
and pulling to disengage from drive lever
no. 15
.
Unscrew starter screws (long)
no. 1
then pull yoke
no. 8
with end frame
no. 2
to separate from drive
housing
no. 17
.
Pull armature
no. 9
with drive lever
no. 15
.
Remove insulator
no. 4
then brush springs
no. 7
being careful not to lose them since they will be
projected out.
Pull brush holder
no. 5
from yoke
no. 8
.
Insert blade of a small screwdriver between stop
collars.
Twist screwdriver to separate stop collars
no. 12
thus giving access to circlip
no. 13
.
Remove outer collar, circlip then inner collar.
Remove overrunning clutch
no. 11
.
Check the wear on bushing
no. 18
by measuring
the amount of radial play between the armature
shaft and the bushing.
The radial play should not exceed 0.20 mm (.008 in).
If greater, replace the bushing. To replace, press
out the old one toward bushing cover and press in
a new one with a bushing pusher. The correct size
of the bushing pusher to use is given on next illus-
tration.
CAUTION:
Support drive housing adequately to
prevent damage when pressing bushing.
BUSHING PUSHER
A. 16 mm (5/8 in) diameter
B. 13 mm (1/2 in)
C. 11 mm (7/16 in)
D. 11.0 mm (.433 in)
WARNING
Always disconnect ground cable first and con-
nect last.
WARNING
Always disconnect ground cable first and con-
nect last.
A19E01A
A19E0AA
B
C
D
A
D
Summary of Contents for ski-doo Tundra Scandic 2004 Series
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