Section 05
TRANSMISSION
Subsection 07
(CHAINCASE)
05-07-2
MMR2004-127_05_07A.FM
REMOVAL
Chaincase and driven pulley can be removed from
the vehicle as an assembly.
Remove guard and drive belt.
Unlock and raise driven pulley support.
Step
: Push and hold
Step
: Raise support
Release track tension. Install drive axle holder (P/N
529 007 200).
1. Drive axle
2. Suspension cross shaft
Remove chaincase cover
no. 20
and drain oil.
Remove right side drive axle bearing cover.
Remove circlip
no. 17
.
Move drive axle and track together to the right
side as far as possible.
Unscrew the nut
no. 14
on the upper sprocket
no. 12
. Remove chain tensioner assembly
nos. 2
to
6
, then simultaneously remove chain
no. 18
and both sprockets.
Remove the 4 cap screws
no. 26
securing chain-
case to frame.
Chaincase and Driven Pulley Assembly
Using 2 large prybars inserted between chaincase
and frame, pry complete assembly from vehicle.
DISASSEMBLY
Disassemble driven pulley from chaincase. Refer
to DRIVEN PULLEY.
INSPECTION
Visually inspect the chain for cracked, damaged or
missing link rollers. Check for defective bearings,
sprockets and worn chain tensioner components.
ASSEMBLY
Position oil deflector ring
no. 10
then sit bearing
in chaincase aperture. Install spacer then the other
bearing.
1. Toward chaincase
2. Oil deflector
3. Bearing
A05D0PA
2
1
1
2
A01B1FA
1
529 007 200
2
WARNING
If chain deflection is greater than 38 mm
(1.5 in) (without chain tensioner), replace
chain and check condition of sprockets.
A01D0FA
1
2
3
Summary of Contents for ski-doo Tundra Scandic 2004 Series
Page 1: ...Mmr 2004 tundra skandic ang FH8 Tue Sep 30 08 28 41 2003 Page 1 C M Y CM MY CY CMY K...
Page 2: ...2004 Shop Manual TUNDRA SKANDIC LT LT E WT SWT WT LC SUV 550 SUV 600...
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Page 427: ...Mmr 2004 tundra skandic ang FH8 Tue Sep 30 08 28 41 2003 Page 1 C M Y CM MY CY CMY K...
