BOMBARDIER ski-doo Tundra Scandic 2004 Series, Shop Manual

Page: 253 / 427

Section 05 TRANSMISSION
Subsection 04 (DRIVEN PULLEY)
05-04-10
MMR2004-124_05_04A.FM
ASSEMBLY
10,11, Cam Slider Shoe
When replacing slider shoes, always install a new
set (3 shoes) to maintain equal pressure on the cam.
Install slider shoes as per following photo. Red
slider shoes are being used for reverse and black
ones for forward.
1. BLACK slider shoe
2. RED slider shoe
Assemble driven pulley components by reversing
the disassembly procedure.
5,6,7, Cam, Guard and Spring
Make sure to install proper cam. Refer to TECHNI-
CAL DATA.
Cam angle is identified on cam.
Position guard no. 6 in cam no. 5 then insert spring
in adjusting hole no. 3 (mid-hole) into outer cam.
Compress outer cam using spring compressor
(P/N 529 035 524).
Install spacer no. 4 then secure outer cam with
half keys no. 3 , as shown in the next photo.
CAUTION: Ensure that half keys are properly
inserted into shaft groove and that spacer re-
cess is facing half keys.
1. Half keys inserted into shaft groove
2. Spacer recess facing half keys
INSTALLATION
1, Countershaft
CAUTION: Always apply anti-seize lubricant
(P/N 413 701 000) on the countershaft before final
pulley installation.
Make sure that spacer no. 2 is on countershaft be-
fore installing driven pulley. Note also that washer
shoulder is facing driven pulley.
A03D2SA
1
2
2
2
1
1
B
O
M
B
A
RD
IER
6
5
4
3
2
1
44
°
A24D06A
A03D3JA
1
2