DRS27 User’s Guide
Chapter 1: Introduction/Overview
0027.00.902
1-5
1.4
Safety System
The DRS27 system was designed with safety of the operator in mind. The operation and maintenance
of the system must be performed cautiously due to the nature of the hot surfaces and the hazardous
chemicals involved in the assembly and rework of printed circuit cards.
DANGER
•
SAFETY HAZARD. DO NOT
modify this equipment, or disable or bypass safety interlocks. Such
actions may expose personnel to highly hazardous and possibly lethal conditions.
WARNING
•
Only skilled and experienced Air-Vac Engineering trained personnel should perform service and
maintenance on this equipment.
•
If toxic gases/chemicals are used with the equipment, the experienced personnel must also be
familiar with the applicable local, state and federal codes on handling such gases or chemicals
and be trained accordingly.
NOTE: When operating the AIR-VAC DRS27 system, follow all local codes for safe operation
of the machine. Disposal of materials used in the processing of Printed circuit boards must
be done in compliance with each Manufacturers recommendation in accordance with local
codes.
Other safety mechanisms include:
•
A latching Emergency Off. This removes power from all machine functions and devices. The PC and
monitor will remain powered. To reset, rotate the EMO knob to unlatch. Turn the key switch all the
way to the right and release to restart. Restart the DRS27 software.
•
Operator safety warning labels and markings are employed.
•
Gas nozzle handling tools has been included and should be used when handling hot nozzles.
1.4.1 General Safety
Machines and tools of Air-Vac can only be used with maximum efficiency and safety by well trained
personnel.
Do not attempt to operate or maintain this system without proper training from
qualified personnel.
Personnel
•
Wear protective gloves when working with hot boards or gas nozzles. Solder can contain tin and
lead, which are hazardous materials.
•
Use caution if wearing loose clothing while operating this machine as loose clothing can fall into the
work area. This is a fire hazard as well as an entanglement hazard in moving axis. Always secure
or remove loose clothing before operating this equipment.
•
Never eat, drink, or smoke while working on or near the machine.
•
Only trained operators and technicians should work on this equipment.
•
Hot surfaces will cause severe burns. Use extreme caution when operating this equipment. Heat
resistant gloves are recommended particularly when handling hot components of the machine like
nozzles, circuit boards and during maintenance if hot surfaces are being handled.
•
Report any problem to supervisor.
Summary of Contents for DRS27
Page 1: ...DRS27 ...
Page 2: ......
Page 4: ......
Page 6: ...DRS27 User s Manual Table of Contents 0027 00 902 ...
Page 8: ...DRS27 User s Guide Chapter 1 Introduction Overview 0027 00 902 1 2 ...
Page 26: ...DRS27 User s Guide Chapter 1 Introduction Overview 0027 00 902 1 20 ...
Page 28: ...DRS27 User s Guide Chapter 2 Requirements and Installation 0027 00 902 2 2 ...
Page 64: ...DRS27 User s Guide Chapter 3 Machine Function Verifications 0027 00 902 3 2 ...
Page 88: ...DRS27 User s Guide Chapter 4 Software Overview 0025 00 902 4 2 ...
Page 178: ...DRS27 User s Guide Chapter 5 Process Development Guide Engineering Training 0027 00 902 5 2 ...
Page 215: ...DRS27 User s Guide Chapter 5 Process Development Guide Engineering Training 0027 00 902 5 39 ...
Page 222: ...DRS27 User s Guide Chapter 6 Templates Removal Site Clean Replacement 0027 00 902 6 2 ...
Page 258: ...DRS27 User s Guide Chapter 7 Operator Training 0027 00 902 7 2 ...
Page 302: ...DRS27 User s Guide Chapter 8 Maintenance 0027 00 902 8 2 ...
Page 309: ...DRS27 User s Guide Chapter 8 Maintenance 0027 00 902 8 9 8 4 Assembly Diagrams ...
Page 310: ...DRS27 User s Guide Chapter 8 Maintenance 0027 00 902 8 10 ...
Page 328: ......
Page 330: ...DRS27 User s Guide Chapter 9 Schematics 0027 00 902 9 2 ...
Page 332: ......
Page 334: ......
Page 336: ......
Page 338: ......
Page 340: ......
Page 342: ......
Page 344: ......
Page 346: ......
Page 348: ......
Page 350: ......
Page 352: ......
Page 354: ......
Page 356: ......
Page 358: ......
Page 360: ......
Page 362: ......
Page 364: ......
Page 366: ......
Page 368: ......
Page 370: ......
Page 372: ......
Page 374: ......
Page 376: ......
Page 378: ......
Page 380: ......
Page 382: ......
Page 384: ......