Abbott VP 2000 Processor User Manual Download

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Abbott Molecular Inc.
1300 E. Touhy Ave.
Des Plaines, IL 60018
30-608308/R1—September 2008

Abbott VP 2000™

Processor

Service Manual

Summary of Contents for VP 2000 Processor

Page 1: ...Abbott Molecular Inc 1300 E Touhy Ave Des Plaines IL 60018 30 608308 R1 September 2008 Abbott VP 2000 Processor Service Manual 2008 Abbott Laboratories ...

Page 2: ...Introduction ii Abbott VP 2000 Procesor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 3: ...rvice Manual iii 30 608308 R1 September 2008 Introduction Revision Status Document Control Number Revision Date Section s Revised Pages Revised Added or Deleted Software Version 30 608308 R1 09 2008 New Document New Document 1 1 ...

Page 4: ...Introduction iv Abbott VP 2000 Procesor Service Manual 30 608308 R1 September 2008 Revision Status continued ISAs Incorporated in this Revision TSBs Incorporated in this Revision NA NA ...

Page 5: ...ior notification Qualifications All samples printouts graphics displays screens etc are for information and illustration purposes only and shall not be used for clinical or maintenance evaluations Data shown in sample printouts and screens do not reflect actual patient names or test results The Information was developed to be used by Abbott Molecular trained personnel by other persons knowledgeabl...

Page 6: ...t Molecular is not engaged in rendering medical advice or services Updates to the Information may be provided in either paper or electronic formats Always refer to the latest documents or the most current information Updates to the information in this manual are provided as ISAs TSBs Customer Letters or Revisions to printed documents Always refer to the latest documents for the most current and up...

Page 7: ...aboratories All other trademarks brands product names and trade names are the property of their respective companies All rights reserved Except as permitted above no license or right expressed or implied is granted to any person under any patent trademark or other proprietary right of Abbott Laboratories Abbott VP 2000 is a trademark of Abbott Laboratories Windows is a registered trademark of the ...

Page 8: ...much of the procedure and to produce more consistent results in application of a stain Several different staining processes are used routinely and the application of a particular stain requires treating the specimen on the slide with a variety of reagent for varying periods of time Service Manual The information was developed to be used by Abbott Molecular trained personnel by other persons knowle...

Page 9: ...thogens Standard 29 CFR 1910 1030 or other equivalent biosafety procedures The probes are sharp and potentially contaminated with infectious materials Avoid contact with tips DiTis of the probes Dispose of all clinical specimens reagents controls calibrators standards as appropriate cuvettes DiTis and other disposables that may be contaminated in accordance with local state and federal regulations...

Page 10: ...ce body or hands Chemical Hazards Operators may be exposed to hazardous chemicals when handling reagents calibrators controls or bulk solutions Exposure to hazardous chemicals is minimized by following the instructions provided in the assay specific package inserts and product specific Material Safety Data Sheets MSDS Exposure levels are further reduced by the hands off design features of the inst...

Page 11: ... Section 1 About This Manual 1 1 Section 2 Safety 2 1 Section 3 Technical Data 3 1 Section 4 Installation 4 1 Section 5 Maintenance and Diagnostic Procedures 5 1 Section 6 Troubleshooting 6 1 Section 7 Repair Replacement of Spare Parts 7 1 Section 8 Shutdown Storage and Shipping 8 1 Section 9 Spare Parts and Accessories 9 1 ...

Page 12: ...Table of Contents Table of Contents 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 13: ...Abbott VP 2000 Processor Service Manual 1 1 30 608308 R1 September 2008 SECTION 1 ABOUT THIS MANUAL ...

Page 14: ...About This Manual Section 1 1 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 15: ...3 30 608308 R1 September 2008 Table of Contents Introduction 1 4 Purpose of This Manual 1 5 Target Groups 1 6 Field Service Engineers 1 6 Qualification Training 1 6 Conventions Used in This Manual 1 7 Icons 1 7 Abbreviations Used in This Manual 1 8 Reference Documents 1 9 ...

Page 16: ...1 1 4 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 Introduction This manual is intended to assist Abbott Field Service Engineers FSE in the installation service and support of the Abbott VP 2000 Processor ...

Page 17: ...mber 2008 Purpose of This Manual This manual is a reference guide for experienced FSEs who have completed service training for the VP 2000 Processor and are certified to perform the following Site inspection Installation Initial operation Validation Site acceptance Maintenance Repair Calibration ...

Page 18: ...ce Initiating instrument operation includes the first mechanical installation installation of instrument software initial setup and startup Service includes maintenance procedures or installation of additional optional hardware modules If additional hardware modules are installed appropriate software must also be installed Upon completion operation of the instrument can be resumed In the event of ...

Page 19: ...in italics and bold text e g Refer to the Abbott VP 2000 User Guide for more information Icons The following informational symbols are used in this manual NOTE This icon indicates important information or an exception to conventional methods IMPORTANT This icon is used to indicate information that is necessary to the proper functioning of the Abbott VP 2000 Processor Refer to Section 2 Safety for ...

Page 20: ...ur Oxide EEPROM Electrically Erasable Read only Memory FSE Field Service Engineer GSS Abbott Molecular Global Service and Support M D Maintenance and Diagnostics MIO Monitored Incubator Option MSDS Material Safety Data Sheet ODBC Open Database Connectivity PC Personal Computer also called SCC PCB Printed Circuit Board PWR Power RAM Random Access Memory ROM Read only Memory SN Serial Number TOC Tab...

Page 21: ...ts Abbott VP 2000 Processor Service Manual 1 9 30 608308 R1 September 2008 Reference Documents Additional reference documents are listed below but not enclosed or linked Abbott VP 2000 Processor User Guide Revision B LN 03N27 01 ...

Page 22: ...About This Manual Section 1 1 10 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 23: ...Abbott VP 2000 Processor Service Manual 2 1 30 608308 R1 September 2008 SECTION 2 SAFETY Section 2 Safety ...

Page 24: ...Safety Section 2 2 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 25: ...ached to the Product or Its Surroundings 2 6 Product Safety 2 7 Use of the Product 2 7 Principle 2 7 Safety of the Overall System 2 8 Instrument related Hazards and Safety Measures 2 8 Other Hazards and Safety Measures 2 9 Removal of Safety Elements 2 10 Decontamination 2 11 When to Decontaminate 2 11 Decontamination Method 2 11 Decontamination Form 2 12 Field Decontamination Checklist 2 13 Genera...

Page 26: ...ion to the safety instructions in this Service Manual safety instructions in the Abbott VP 2000 User Guide also apply Introduction This section summarizes the safety instructions applicable to the Abbott VP 2000 Processor and those to be observed when installing servicing or upgrading an instrument Operation maintenance and servicing of the Abbott VP 2000 Processor could expose individuals to pote...

Page 27: ...of personal injury or loss of life if instructions are not followed Where possible the symbol specifically identifies the hazard WARNING Potential Biohazard WARNING Pinch Point WARNING Electrical Shock Hazard CAUTIONS Used in This Manual CAUTION symbols appear as follows CAUTION This indicates the possibility of equipment damage malfunctions or incorrect process results if instructions are not fol...

Page 28: ...ering information Symbol Significance Potentially Infectious Indicates an area where the FSE or operator could be exposed to potentially infectious human sourced material Contamination hazards exist if parts of the instrument are not completely decontaminated Wear appropriate personal protective equipment such as gloves lab coat and protective eyewear Hot Surface Indicates an area where the equipm...

Page 29: ...tion FISH pretreatment and routine slide staining for the laboratory Principle The Abbott VP 2000 Processor is designed and built in accordance with current state of the art technology and recognized technical safety regulations However there are risks to users property and the environment if the instrument is used carelessly or improperly Warnings in the Abbott VP 2000 Processor User Guide and Ab...

Page 30: ...from your body before touching the instrument WARNING Pinch Point The instrument requires accurate positioning of system modules and slides When operating the instrument it could be necessary to run tests with the instrument s safety panels open Keep body parts away from moving parts of the instrument e g Robotic Arm during setup and test procedures Stand back from the worktable surface during the...

Page 31: ...perator could be exposed to hazardous chemicals when handling Abbott Molecular sample preparation reagents Exposure to hazardous chemicals is minimized by following instructions provided in product specific labels and product specific Material Safety Data Sheets MSDS Wear appropriate personal protective equipment such as gloves lab coat and protective eyewear WARNING Sharp Hazard The slides used b...

Page 32: ...bott VP 2000 Processor must not be removed or disabled during instrument operation If such components are removed e g for maintenance operation should only be resumed when all protective and safety devices are reinstalled completely and checked The protective and safety devices include Transparent Safety Hoods Figure 2 1 Transparent Safety Hoods Transparent Safety Hoods ...

Page 33: ...torage of the instrument Prior to disposal of the instrument or parts of it In most cases before the instrument or individual parts leave the user s site Decontamination Method The decontamination method must be adapted to the respective application and associated substances used by the operator The owner assumes full responsibility for appropriate decontamination of the entire instrument WARNING ...

Page 34: ...nt is returned to Abbott Molecular the instrument owner must confirm in writing that decontamination was performed properly and in accordance with good laboratory practice guidelines For this the owner must enclose the declaration Field Contamination Checklist provided below Abbott Molecular will refuse any instrument or part of it if the decontamination form is not completed and duly signed ...

Page 35: ... it to the instrument so that it is clearly visible to the Transport Company workers ITEM DESCRIPTION Please mark I X for completed II N A if not required by operations manual 1 Remove all specimens 2 Remove all reagents 3 Decontaminate flush fluid pathways with buffer or other fluid if indicated 4 Empty and rinse out waste container s 5 Remove and drain hoses Plug drain holes as necessary 6 Wipe ...

Page 36: ...onsible for ensuring the Abbott VP 2000 Processor is only operated in proper condition and that maintenance service and repairs are performed appropriately and on schedule Spare Parts to be Used Use only Abbott authorized spare parts for maintenance and repair Modifications Modifications to the Abbott VP 2000 Processor are permitted only after prior consultation with and written approval from the ...

Page 37: ...Abbott VP 2000 Processor Service Manual 3 1 30 608308 R1 September 2008 SECTION 3 TECHNICAL DATA Section 3 Technical Data ...

Page 38: ...Technical Data Section 3 3 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 39: ...3 10 Fan 3 10 Drying Station 3 10 Wash Bath 3 10 Vent Tube optional 3 11 System Functions 3 11 Mechanical Design 3 12 Theory of Operation 3 14 Overview 3 14 Drive System 3 14 Fluid System 3 16 Power Supply 3 18 Dryer 3 19 System Control 3 22 Software 3 23 Technical Data and Requirements 3 27 Dimensions and Weight 3 27 Electrical Supply 3 27 Water Bath Data 3 28 Drying Station 3 28 Performance Data...

Page 40: ...ervice Manual 30 608308 R1 September 2008 Purpose of This Section This section summarizes the technical data of the Abbott VP 2000 Processor and contains an overview of the system requirements settings and hardware and software and firmware compatibilities ...

Page 41: ...Processor permits one to treat samples on slides in various solutions in any selected sequence and for selected periods of time Once a clinical technician has determined how the procedure is to be performed the unit can be programmed to conduct the procedure automatically at the push of a button The program can be stored in battery powered memory for use at a later date In operation a basket conta...

Page 42: ...Technical Data Section 3 3 6 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 Abbott VP 2000 Processor Front View Figure 3 1 Abbott VP 2000 Processor Front View Cover Removed ...

Page 43: ...Computer Control Board Computer Control Board routes 117 VAC to the recirculation pump water input line solenoid Dryer Station and Drive Motors Provides 5v and 8v signals to the Control Module Provides 12v to the X Sensor Board X Motor and Z Motor Power Supply Power Supply provides 120 VAC to Computer Control Board and Fan Provides 12 VDC to Computer Control Board X Motor X Motor is a 12 VDC stepp...

Page 44: ...Technical Data Section 3 3 8 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 Abbott VP 2000 Processor Rear View Figure 3 2 Abbott VP 2000 Processor Rear View Cover Removed ...

Page 45: ...ocks on the Drive Pulley and Idler Pulley X Sensor Board X Sensor Board has photosensors that determine the X Y Table location and provides inputs to the Computer Control Board Drive Plate Hold the X Sensor Board X Motor Idler Pulley and Rails for the X Y Table rollers X Y Table with Y Motor and Y Sensor Board X Y Table moves up and down with the Robotic Arm mounted Provides inputs to the Computer...

Page 46: ...st cover When the Vent Tube or Filter accessories are used the Hoods serve to contain fumes that are routed to the accessory Fan All units include an Exhaust Fan that draws air through the area enclosed during operation and directs fumes to the right of the unit away from the operator This fan is turned ON whenever the power is ON Drying Station The Drying Station is a dedicated well in which air ...

Page 47: ...ts exhaust from the unit to a hooded area or otherwise outside of the laboratory environment The Vent Tube is installed to extend straight from the fan end of the unit System Functions All functions are controlled through the computer including Programming the unit Selecting fluid flow modes Setting temperatures Running programs Checking unit operation ...

Page 48: ... the unit are used throughout this manual Front defined as the side of the unit containing the Wash Bath and Drying Station Back defined as the side opposite the Front Left defined as the side with the Power Switch Right defined as the side with the Exhaust Fan As a reminder of the special meaning of these terms they are capitalized when used in the specific way defined above Figure 3 3 Abbott VP ...

Page 49: ...he Robotic Arm Suspended from the bridge is the Robotic Arm that carriers lifts and lowers the Slide Basket the Robotic Arm moves Right and Left and rotates to the Back side of the unit where it also moves Right and Left In the center of the unit between the Front and Back Carrier Assemblies there is a lowered channel Beneath the stainless steel cover to this channel are the fluid control and pump...

Page 50: ...olled by a microprocessor and drivers on the Computer Control Board as described in the section on System Control To move the Slide Basket the entire X Y Table Assembly moves left and right during operation It has four 4 guide wheels that allow it to run along on horizontal Drive Rails that are attached to the Drive Plate X direction movement is powered by the X motor a 12 VDC uniphase stepper mot...

Page 51: ...s the unit to stop operation for approximately five 5 seconds The arm will then return to the uppermost position and immediately move downward again If the obstruction has been removed the system will continue to carry out the operating program of manual command it was under If the obstruction is still present the arm will hit it a second time and will stop After five 5 seconds have elapsed an ala...

Page 52: ...en the base of the unit and the laboratory bench top to permit the Drain and Water In Lines to be routed under the unit and out any of the four 4 sides Before attaching the extension tubing the two 2 lines can be routed to the side of the unit that produces the least cluttered or most direct route to the laboratory drain and supply When the laboratory supply is turning ON water flows through a reg...

Page 53: ...eptember 2008 In the Recirculate mode the Solenoid Valve is closed and the pump is operating Water is pumped out of the bath through the pump and back into the bath In the Still mode the Solenoid Valve is closed and the Pump is OFF There is no flow of fluid Figure 3 4 Fluid System Schematic ...

Page 54: ...s are operating The unit operates at line voltages from 90 to 110 VAC at 50 60 Hz 108 to 126 VAC at 60 Hz or 207 to 258 VAC at 50 60 Hz A voltage suppressor filter on the power input line and a transient surge suppressor on the Computer Control Board protects against voltage spikes These measures protect the equipment significantly but might not prevent a major transient surge say during an electr...

Page 55: ...ks that are activated by a logic low signal on the Computer Control Board The 12 VDC stepper motors are controlled by signals from the Computer Control Board Dryer The Drying Station blows heated air over the slides The Dryer Assembly Figure 3 5 is comprised of the following subassemblies Dryer Fan Dryer Element heater Temperature Sensor Thermostat Stainless Steel Well Frame The Dryer Blower fan i...

Page 56: ...mpared to the sensed temperature in the regulator circuit which sends a control signal to the Dryer Element NOTE The temperature sensed is that on the wall of the Drying Station there will be temperature gradients throughout the well that will vary with the number and wetness of the slides In general the temperature at the sensor will be several degrees lower than the temperature of the air enteri...

Page 57: ...ith the Dryer Element Should the temperature at the Thermostat exceed 60o C the Thermostat shuts OFF power to the heater element No signal is sent to the operator as the thermostat shuts the power down Power is reinstated after about two 2 minutes The most common cause of a thermostat shut off is failure of the blower fan or a locked rotor Figure 3 5 Dryer Assembly ...

Page 58: ...e photo sensors Signal from these sensors reach the Computer Control Board via J4 P4 The Z Position Rotation is sensed similarly There are tow 2 photo sensors on the Rotation motor that indicate its orientation Signals from these are sent to the microprocessor The X and Z motors are stepper motors controlled by the microprocessor Data from two 2 Y Position sensors on the X Y Table are also sent to...

Page 59: ...ht be someone pressing a key or opening the hood Every state stimulus has been identified the reaction of the unit to a stimulus is determined by a chart called a state and event chart The program looks at the state checks for a stimulus and responds according to the state and event chart There are some stimuli that need to be reacted to in every state The Flow Recirculate and Soak push buttons ar...

Page 60: ... stimuli in a control loop If one of the stimuli is active it is handled Then the program goes to the state software to see if any stimuli specific to the present state are active This flow goes on continually All the while an internal timer interrupts the program 2400 times per second When interrupted program stops what it is doing and goes to a special section called the interrupt handler There ...

Page 61: ...am AC Motor A 120 VAC reversible motor is used for the up down direction to get the required amount of torque and speed This motor is controlled by a parallel port from the computer fed to a 120 VAC triac Audible Feedback The beeper is a solid state device driven by a 5 VDC output from the computer Dryer The dryer fan is controlled by another triac driven by an output from the computer The heater ...

Page 62: ...goes to a bath that allows room When the position seems to be the same as the required destination if the move was driven by a stepper motor more steps are given as required to center the carriage at the position of an X sensor and to rotate the arm up against its stop for rotational motion If the carriage is suddenly pulled out of a sensor as when someone physically abuses the slide holder the pr...

Page 63: ... 3 Instrument Dimensions Description Specification Length 88 9 cm 35 in Height 55 9 cm 22 in Width 61 0 cm 24 in Weight 117 VAC Unit 57 6 kg 127 lbs 230 VAC Unit 63 5 kg 140 lbs Table 3 4 Electrical Supply Description Specification Voltage PN 30 102832 117 VAC Nominal 108 126 60 Hz PN 30 102833 230 VAC Nominal 207 258 50 60 Hz Circuit Breaker ON OFF Switch PN 30 102832 6 Amps 30 102833 4 Amps ...

Page 64: ...ximately 1 750 ml Water In Line 3 8 inch reinforced flexible tubing to fit standard laboratory water tap Adapter required for other taps Drain Line 1 2 inch flexible tubing gravity feed The entire line must be below the water level in the unit Description Specification Temperature Adjustable 25o C to 80o C Description Specification Slide Capacity 50 Unheated Reagent Vessels 12 Heated Reagent Vesse...

Page 65: ...l 3 29 30 608308 R1 September 2008 Computer Hardware Specifications Minimum Pentium Class Microprocessor Windows 98 32 mb Memory 600 mb Hard Drive Monitor of 800 x 600 Resolution 800 x 600 Pixel Color Display Adapter One 1 RS232 Serial Communication Port Mouse Keyboard CD ROM Drive ...

Page 66: ...tt VP 2000 Processor Service Manual 30 608308 R1 September 2008 Hyperterminal Settings Basic Settings Table 3 8 Basic Settings Module Board Direct Connect COM1 Baud Rate 1200 Parity None Data Bits 8 Stop Bits 1 Handshaking None Echo Off ...

Page 67: ...tember 2008 Table 3 9 Keypad Codes Code Definition 0 Zero 1 One 2 Two 3 Three 4 Four 5 Five 6 Six 7 Seven 8 Eight 9 Nine Enter Clear Program Run Print Pause A Soak B Test C Agitate D REview E Abort F Up G Down H Left I Right J Recirculate K Flow L Temp ESC D Read STatus ESC A ACK from stainer Z ...

Page 68: ... 2008 To run test program Type B 1 Do Not Use On PROM Version S46 Table 3 10 Internal Location Codes Code Definition Dryer 1 Water Bath 2 Basin 1 4 Basin 2 6 Basin 3 8 Bath 4 11 Bath 5 12 Bath 6 13 Bath 7 14 Bath 8 15 Bath 9 15 Bath 10 17 Bath 11 18 Bath 12 19 Bath 13 20 Bath 14 21 Bath 15 22 ...

Page 69: ...Abbott VP 2000 Processor Service Manual 4 1 30 608308 R1 September 2008 SECTION 4 INSTALLATION Section 4 Installation ...

Page 70: ...Installation Section 4 4 2 Abbott VP 2000 Proceessor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 71: ...ion Checklist 4 5 Site Inspection 4 8 Pre Installation Checklist 4 9 Instrument Installation 4 12 Unpacking the Instrument 4 12 Location 4 12 Leveling the Unit 4 13 Checking the Equipment 4 14 Instrument Setup 4 15 Carbon Filter System Installation 4 18 Connecting the Power 4 19 PC Setup 4 20 DB9 Cable Attachment 4 21 UPS Assembly 4 21 Installation of Instrument Software 4 22 TOC ...

Page 72: ...eviewed before starting installation Also always be sure to check recently released ISAs and TSBs for updated procedures before beginning any installation CAUTION Personal Injury Risk Take care to avoid injury when using sharp tools Do not direct tool points such as the blade of a screw driver toward the face body or hands If cutting of tubing etc is required NEVER cut in the direction of the face...

Page 73: ...hecklist after each successful installation Use the referenced Abbott ISA TSB or Manual Section as more detailed guides for each step This checklist should be filled out by an authorized Abbott FSE only Customer Customer Contact System Software Version Address SCC S N City Country Instrument S N State Zip Service Technician print Service Technician sign Date Customer print Customer sign Date ...

Page 74: ...ench Section 4 Instrument Installation Instrument Setup Unpack accessories Section 4 Instrument Installation Instrument Setup Installing Fluid Flow Lines Section 4 Instrument Installation Installing Fluid Flow Lines Connecting the Power Section 4 Instrument Installation Connecting the Power Task Reference Complete PC monitor and printer unpacked Section 4 Instrument Installation PC Setup Correct P...

Page 75: ... sequence Section 4 Troubleshooting Built In Test Purpose of the Test Step 2 Verify Dryer temperature is achieved Abbott VP 2000 User Guide Section 6 Service and Maintenance Manually Changing Dryer Station Temperature Verify that Heater Module Basins achieve temperature in 30 minutes Use water in the Heater Basin Vessels for test purposes Abbott VP 2000 User Guide Section 4 Routing Operations Manu...

Page 76: ...Confirming the viability of the delivery route by walkthrough refer to Section 3 Technical Data Dimensions and Weight Confirming adequate power is available refer to Section 3 Technical Data Environmental Conditions Confirming proper environmental conditions exist refer to Section 3 Technical Data Environmental Conditions Confirm that the Miscellaneous requirements as listed on the Pre Installatio...

Page 77: ...otal Width Is instrument blocking a thoroughfare ___ Yes ___ No Will an operator using the instrument block a thoroughfare ___ Yes ___ No Is the space provided for commodities inadequate ___ Yes ___ No If any of the answers above were YES consult with the customer on an alternate installation location Action plan to resolve Weight 100 VAC Unit 63 5 kg 140 lbs 117 VAC Unit 57 6 kg 127 lbs 230 VAC U...

Page 78: ...__________ No _____ Will the instrument have to be lifted over any barriers Yes _____ Height of barrier __________ No _____ Resolution plan if necessary Dedicated Isolated 15 amp power line with circuit breaker identified as Abbott VP 2000 Processor is optimal If not possible how clean is the power What other equipment is plugged into the same power line See Uninterruptible Power Supply below Abbo...

Page 79: ...rruptible Power Supply UPS Requirements It is recommended that the customer use the following UPS Additional Questions Does the customer require a certificate of installation IQ OQ _________________________________________________________ Action plan to resolve inadequacies or concerns Customer Signature Title and Date Abbott Representative Signature and Date Fax completed report to Abbott VP 2000...

Page 80: ...at are enclosed and unwrap the front and back transparent hoods set them aside to attache to the unit later 3 Dismantle the rest of the shipping crate Location Place the instrument at the desired pre determined location CAUTION Two people will be required to lift and move the Abbott VP 2000 Processor to the desired location Protect from drafts and direct sunlight Provide enough room for the Abbott...

Page 81: ...h its own fuse or circuit breaker shared with no other instrument Allow access to a water supply DI recommended and drain facilities lower than the output of the unit since water drains by gravity Leveling the Unit Level the unit front to back and left to right by turning the adjustable feet with a 3 8 open end wrench CAUTION Non level operation could cause improper reagent and water levels result...

Page 82: ...he unit any accessories ordered will also be listed on the packing slip The shipping container should contain the Abbott VP 2000 Processor and the accessories listed below Reagent Basins 12 polyphenylene sulfide PPS Ryton ambient 3 stainless steel Tefzez coated heated Ambient Reagent Basin Carrier Ambient Reagent Basin Carrier Cover Heated Reagent Basin Covers 3 Transparent Safety Hoods 2 Power Co...

Page 83: ...asins are the a Power cord b Cable for connecting the heater module to the Abbott VP 2000 Processor c Slide basket handle d 50 slide capacity slide basket Remove these from the unit 5 Locate the X Y Table Assembly shipping strap on the underside of the X Y housing Remove the screw holding this strap in place swing the strap back and out of the way of the range of motion of the X Y Table Assembly a...

Page 84: ...P 2000 Processor 1 Route the Drain line to a sink or waste drain NOTE Even if only a captive fluid is to be used and do not intend to use an external water supply the drain line still needs to be installed as an overflow line 2 Route the Water In line to the DI water supply If using a non pressurized water supply i e a carboy containing DI water make sure that the carboy is elevated to provide for...

Page 85: ...must run downhill all the way to the drain and must not have any loops or kinks Keep the drain tube as short as possible to reduce the chance of loops or kinks The Water Line 1 Take the extension tubing marked Water In and slip two 2 hose clamps over the tubing 2 Push one end of the extension tubing firmly over the barbed fitting on the Water In Line 3 Place one 1 hose clamp about 3 8 from the end...

Page 86: ...e the Canister top and re fasten the two 2 latches 5 Place the filter system in the approximate location you wish to operate 6 If necessary cut the ducting to a length to match the distance at which you have elected to place the Filter Canister 7 Attach the ducting to the vet tube adapter on top of the filter system using the hosed clamp provided Remove the Fan Grill and Install the Vent Adapter 1...

Page 87: ...t the power cord into a grounded socket Use the power cord supplies with the unit no other power cord is approved for use with this equipment Connecting the Power Figure 4 2 Power Cord to Port A 1 Place the power switch on the front of the unit in the OFF position 2 Plug the power cord into port A 3 Plug the other end of the power cord into a grounded outlet with appropriate voltage A ...

Page 88: ...es at the laboratory Ensure the Red Power Switch is set to correct voltage requirement If necessary switch to correct voltage by moving switch to correct setting 115 VAC or 220 VAC 2 Make sure the Abbott VP 2000 Processor is powered OFF 3 Remove the monitor from its box and assemble the pedestal as per the instruments enclosed with the device 4 Place the monitor at the desired location by followin...

Page 89: ... VP 2000 Processor 9 Connect the PC power cord into a grounded outlet with appropriate voltage 10 Power ON the PC NOTE Any time you disconnect to reconnect the RS232 data cable be sure the two 2 units are powered OFF DB9 Cable Attachment 1 Attach the DB9 male end of the included serial cable to the serial port on the CPU 2 Attach the DB9 female end of this serial cable to the port on the Abbott VP...

Page 90: ...stallation are Referring to the latest revision of the software TSB and or ISA for detailed software installation instructions Following installation of the software verifying that the instrument is connected via the RS 232 cable to the computer When communication is established with the instrument the following parameters are gathered Firmware Version Serial Numbers ...

Page 91: ...Abbott VP 2000 Processor Service Manual 5 1 30 608308 R1 September 2008 SECTION 5 MAINTENANCE and DIAGNOSTIC PROCEDURES Section 5 Maintenance and Diagnostic Procedures ...

Page 92: ...Maintenance and Diagnostic Procedures Section 5 5 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 93: ...System 5 13 Level II Field Service Maintenance 5 14 Preventive Maintenance Schedule 5 14 Additional Comments 5 16 X Sensor Board Photo Sensors Cleaning Procedure 5 17 Heated Basin Temperature Check Procedure 5 19 Drying Station Temperature Check 5 23 Sensor Bar Cleaning Procedure 5 33 Manually Controlling the Basin Heaters 5 34 Mainframe Tests and Setup Procedures 5 37 Application 5 37 Equipment 5...

Page 94: ...Maintenance and Diagnostic Procedures Section 5 5 4 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 95: ...d protective eyewear WARNING Chemical Hazard The FSE or operator could be exposed to hazardous chemicals when handling Abbott Molecular sample preparation reagents Exposure to hazardous chemicals is minimized by observing instructions provided in product specific labels and product specific Material Safety Data Sheets MSDS Wear appropriate personal protective equipment such as gloves lab coat and ...

Page 96: ...strument s safety panels open Keep body parts away from moving parts of the instrument e g Robotic Arm during setup and test procedures Stand back from the worktable surface during these procedures Fast moving devices could cause injuries CAUTION Strong detergents may dissolve surface coatings Use only recommended cleaning agents Chlorine solutions can pit equipment and metal use adequate amounts ...

Page 97: ...Section 5 Purpose of This Section Abbott VP 2000 Processor Service Manual 5 7 30 608308 R1 September 2008 ...

Page 98: ...Maintenance and Diagnostic Procedures Section 5 5 8 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 99: ...laceable Components Field Upgrades Installation of Accessories Only Abbott Molecular trained authorized Field Service personnel may perform Level II maintenance Unauthorized maintenance will void warranties The Abbott VP 2000 Processor has been designed for Field Diagnostics and Repair at the Replaceable Module Level The Field Technician will attempt to determine which Field Replaceable Modules or...

Page 100: ...0 Processor User Guide Section 6 Service and Maintenance for detailed instructions Procedure Interval Wiping cleaning the Abbott VP 2000 Processor surfaces Daily Cleaning the water bath and standpipe drain tube Weekly Oil the blower fan optional Charcoal Filter with Integrated Blower Fan only Six months Replace the charcoal cassette optional Charcoal Filter with Integrated Blower Fan only Annually...

Page 101: ...ould be used to determine when the output from the Filter System contains higher than acceptable concentration of reagents for the particular laboratory WARNING After use the activated carbon in the cassette will have various amounts of the reagent used in the slide processor absorbed on its surface and the cardboard cassette may be impregnated with such chemicals The used contaminated carbon and ...

Page 102: ... remove the old Charcoal Cassette and seal in a bag Be careful not to spill loose charcoal particles 3 Dispose of the old Charcoal Cassette according to the accepted method at the institution 4 Carefully remove the replacement Charcoal Cassette from its packaging and set it in the Charcoal Filter canister 5 Replace the top of the Charcoal Filter canister and close the latches Figure 5 1 Charcoal C...

Page 103: ...Blower Fan in the Charcoal Filter canister 4 Using a general purpose 20 weight oil fill the two 2 oiling tubes 5 When the oil tubes are full set the Charcoal Cassette back into the Charcoal Filter canister 6 Replace the top of the Charcoal Filter canister and close the latches Check for obstructions in the tubing from the instrument to the filter system on an as needed basis Inspection of the Syst...

Page 104: ...y Country Table 5 2 Preventive Maintenance Tasks Action Item Done P assed Failed Comments Clean Instrument Refer to the Abbott VP 2000 Processor User Guide Section 6 Service and Maintenance Wiping Cleaning Surfaces Water Bath and Drain Tube Refer to the Abbott VP 2000 Processor User Guide Section 6 Service and Maintenance Cleaning the Water Bath and Drain Tube X Sensor Board Sensors Refer to X Sen...

Page 105: ...Fluid In Control Assembly Drain Tube O ring Refer to Section 7 Repair Replacement of Spare Parts Drain Tube O Ring Filter Cassette Refer to Replacing the Charcoal Cassette in this section Test Manual Movement of Robotic Arm Refer to Section 5 Maintenance and Diagnostic Procedures Perform Maintain Test Refer to the Abbott VP 2000 Processor User Guide Section 6 Service and Maintenance Manually Movin...

Page 106: ...6 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 Additional Comments Maintenance Date __________________________________ Service Technician __________________________________ Next Maintenance Due Date ______________________________ ...

Page 107: ...Hoods to the unit 2 Remove the Top Cover by unscrewing six 6 6 32 x 1 4 Phillips Head screws three 3 on each side of the unit 3 Move the X Y Table to the right side of the instrument 4 Use the Ethanol with the acid brush or lint free wipe to clean each Photo sensor left to right until you reach the X Y Table 5 Move the X Y Table to the left side of the instrument 6 Use the Ethanol with cotton swab...

Page 108: ...FF on the instrument Remove the instrument from the power source 11 Install the Top Cover carefully ensuring that all wiring and cables are clear of the cover Install the six 6 6 32 x 1 4 Phillips Head screws three 3 on each side 12 Install the Hoods on both sides of the instrument Made sure that they are installed on the correct sides ...

Page 109: ... Isopropanol alcohol Procedure CAUTION Hot Surface Heated Reagent Basins will be hot Take care when performing this procedure 1 Power ON the Abbott VP 2000 Processor and SCC 2 Open the heater door remove the basins and inspect the temperature sensor probes and wiring for corrosion 3 Clean any corrosion form the sensor probes Refer to the Sensor Bar Cleaning Procedure in this section 4 Check the ri...

Page 110: ...he heated basins for corrosion or foreign matter and clean or replace as appropriate 7 Inspect the heated basin coating for breaches or bubbling and replace the basin if necessary 8 Fill each heated basin with 500 mL of room temperature water and place in the heated basin locations on the Abbott VP 2000 Processor Make sure the basins are firmly seated in the heater blocks 9 Close the heater lid an...

Page 111: ... for instructions on how to view the basin temperatures 11 Using a calibrated digital readout thermometer Omega model HH603A Thermocouple Thermometer or equivalent with an immersible thermocouple probe type J K or T as appropriate for meter calibration check each basin fluid temperature Make sure the thermocouple probe is suspended in the fluid and not touching the basin walls or the temperature s...

Page 112: ...s are observed stop the heating replace the sensor bar and repeat the test 15 When all basins have reached their set point temperature open the transparent safety hoods Carefully remove the basin lids CAUTION Hot Surface The lids may be hot to the touch 16 Measure the temperature of each basin as in step 11 using caution as each basin now contains hot fluid Note any basin which differs by more tha...

Page 113: ...rmometer Omega HH603A Thermocouple Thermometer or equivalent with immersible thermocouple probe type J K or T as appropriate for meter calibration Ten 10 clean slides Procedure CAUTION Hot Surface Heated Reagent Basins will be hot Take care when performing this procedure 1 Power ON the Abbott VP 2000 Processor and SCC 2 Select the Protocol Editor button Figure 5 5 Select Protocol Editor Protocol E...

Page 114: ...Diagnostic Procedures Section 5 5 24 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 3 The Protocol Editor window displays Select the Insert button Figure 5 6 Select the Insert Button Insert Button ...

Page 115: ... Abbott VP 2000 Processor Service Manual 5 25 30 608308 R1 September 2008 4 The New Protocol screen displays Figure 5 7 New Protocol Screen 5 Enter Dryer Test in the Description block Figure 5 8 Enter Dryer Test in Description Block Dryer Test ...

Page 116: ...8 6 Select the Basin tab and from the dropdown menu select Dryer Station Figure 5 9 Select Drying Station from Basin Dropdown 7 In the Time m s tab enter 10 00 Figure 5 10 Enter Time 8 In the Temp oC tab enter 80 Figure 5 11 Enter Temperature Dryer Test Dryer Test Drying Station 10 00 Dryer Test Drying Station 10 00 80 ...

Page 117: ... Figure 5 12 Save As Dryer Test 10 Select Save to save the file 11 Place ten 10 clean slides in the Slide Basket evenly spaced over the length of the Slide Basket first slide on the inboard side of the Slide Basket next to the Robotic Arm attachment lugs with four 4 empty spaces between each slide Figure 5 13 Clean Slides in Slide Basket Dryer Test First Slide ...

Page 118: ... VP 2000 Processor Be careful to ensure there is sufficient slack in the thermocouple leads to allow the Slide Basket to be lowered into the Drying Station without causing the slide with the thermocouple to be lifted out of the position 14 Prepare a grid to record temperature data once a minute form initial temperature time zero until ten 10 minutes 15 Read using an Omega HH603A or equivalent digi...

Page 119: ...ice Manual 5 29 30 608308 R1 September 2008 Figure 5 15 Select the Run Screen Button 17 The Run Screen window displays Select the No Protocol Selected button Figure 5 16 Select the No Protocol Selected Button 18 The Open protocol screen displays Select Dryer Test then Open ...

Page 120: ...0 Processor Service Manual 30 608308 R1 September 2008 Figure 5 17 Select Dryer Test Protocol 19 When the Heated Basin Temperatures screen displays select Set to Protocol Requirements button Figure 5 18 Select Set to Protocol Requirements Button Dryer Test Dryer Test ...

Page 121: ...08 R1 September 2008 20 The Run Screen displays Select Start Figure 5 19 Select Start Button 21 The Slide Basket is lowered into the Drying Station Ensure the slide with the thermocouple attached does not lift out of the Slide Basket Figure 5 20 Slide Basket Lowered into Drying Station Dryer Test ...

Page 122: ...mber 2008 22 The temperature should rise gradually to 80o C 5o C over the course of the protocol and remain within 5oC of 80o C until the end of the protocol 23 If the temperature fails to reach the target 80oC 5oC check for restricted air flow or malfunctioning Air Heater Element correct as necessary and retest ...

Page 123: ...ouring pad no soap Paper towels 70 Isopropanol alcohol Procedure 1 Open the Heated Module Cover 2 Spray 70 Isopropanol alcohol onto a paper towel and wipe off the affected probe s 3 Lightly wipe the scouring pad over the corroded area Figure 5 21 Using Scour Pad to Clean Sensor Bar 4 Wipe the probe to remove any residue with a clean paper towel 5 Close the Heated Module Cover ...

Page 124: ...ay be times when the basin that is not being used in the current protocol needs to be pre heated Use the following procedure to manually turn a basin heater s ON The procedure can be performed at any time during a run or when the system is idle 1 Press the Run Screen button on the left side of the window to display the Run Screen window Figure 5 22 Run Screen Window ...

Page 125: ...options Turn heating OFF click Turn Off The button grays out Set a temperature Enter in the temperature and click Set The entry is limited to two digits Tenths are not accepted Figure 5 23 Heated Basin Temperatures NOTE Basin heating maximum settings are as follows Basin 1 and Basin 2 up to 80o C Basin 3 up to 40oC View the temperature status in the Current and Target fields Select Refresh to upda...

Page 126: ...Maintenance and Diagnostic Procedures Section 5 5 36 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 ...

Page 127: ...rier in 117V 100V and 230V configurations will require a Test Control Module Assembly to be installed for mainframe testing At the conclusion of the test these parts are to be removed The mainframe test and setup check list supplies with each unit will identify the SN input voltage and PROM version for the unit Equipment Slide Stainer Mainframe UUT Computer with Serial Port Serial Printer 115 220V...

Page 128: ... 2 Self Test 4022 18594 3 3 Power Interrupt Alarm 4022 18594 3 4 Stored Program Test 4022 18594 3 7 Heater Function 4022 18594 3 8 Interlock Switch Test 4022 18594 3 9 Sensor Voltage Test 4022 18594 3 10 Y Motor Torque Test 4022 18594 3 11 Arm Fail Safe 4022 18594 3 12 Printer Output 4022 18594 3 13 Computer Interface 4022 18594 3 14 FLUID CHECK PASS FAIL REPAIR RETEST TEST IAW Flow Rate Adjust 40...

Page 129: ...location Figure 5 24 117 110 VAC UUT Figure 5 25 230 VAC UUT 3 Place the UUT power switch to the ON position Verify that control panel LEDs display all 8 88 88 8888 and that all the indicators on the keypad are ON When the eights disappear the Robotic Arm should move from whatever bath it is in and go to Bath 1 unless it is already there A 1 should appear in the bath position Verify the fan in the...

Page 130: ...ches the last Bath 22 is should return to Bath 1 go down come up and repeat the sequence 7 The Robotic Arm should pause at nine 9 positions on the front of the unit rotate to the rear pause at 12 positions and return to Bath 1 8 Push ABORT ENTER When the arm stops push 1 ENTER to return the arm to position 1 9 Insert a stiff piece of card stock into the bucket sensor s to simulate the flags on the...

Page 131: ... the power interrupt alarm should go OFF Check off the following block on the checklist POWER INTERRUPT ALARM 15 Place the UUT power switch in the ON position When the control panel displays READY press TEST ENTER keys Next press the following keys and observe the number symbol that appears in the Bath display Verify each number Table 5 4 Bath Display Number Symbols Key Number PROG 13 REVIEW 20 PA...

Page 132: ...608308 R1 September 2008 16 Press the following keys The UUT should stop executing the test program and return to Bath 1 ABORT ENTER 1 ENTER Check off the following block on the checklist KEYBOARD TEST 5 5 8 8 0 3 3 6 6 9 9 ENTER 11 TEST 18 TEMP 28 Table 5 4 Bath Display Number Symbols Key Number ...

Page 133: ... should indicate as shown below Remove the Carrier Assembly or assemblies Insert a piece of paper in the bucket select sensor or sensors The display on all UUTs should indicate as shown Check off the following block on the checklist BUCKET TEST 18 Press the ABORT key Enter the following program into the slide stainer memory using the following listing PROG 9 9 ENTER 1 ENTER ENTER 1 ENTER 5 ENTER 2...

Page 134: ...n below and that the arm returns to Bath 1 at the end of the program STAYS AT BATH 1 GOES DOWN IN BATH 1 FOR 5 SECONDS COMES UP OUT OF BATH 1 GOES TO BATH 2 GOES DOWN IN BATH 2 FOR 5 SECONDS COMES UP OUT OF BATH 2 GOES THROUGH TWO SHAKE CYCLES GOES TO BATH 3 GOES DOWN IN BATH 3 FOR 5 SECONDS BEEPER SIGNALS 5 BEEPS FOR END OF PROGRAM COMES UP OUT OF BATH 3 GOES THROUGH TWO SHAKE CYCLES RETURES TO B...

Page 135: ...through the heater by the heater fan Check off the following block on the checklist HEATER FUNCTIONAL 23 Next press the following sequence TEST ENTER 24 Remove interlock switch overrides one at a time and verify that the UUT stops functioning Replace the interlock switch override s Check off the following block on the checklist INTERLOCK SWITCHES FUNCTIONAL 25 Sensor voltage test 26 Place the grou...

Page 136: ... readings at 29 Place the Robotic Arm in the up position at the rear of the slide stainer verify multimeter readings at 30 Place the Robotic Arm in the down position at the rear of the slide stainer verify multimeter readings at U15 Pin 11 Of5v 05v U15 Pin 17 Of 2v U15 Pin 16 Of5v 05v U15 Pin 15 Of 2v U15 Pin 11 Of 2v U15 Pin 17 Of5v 05v U15 Pin 16 Of5v 05v U15 Pin 15 Of 2v U15 Pin 11 Of5v 05v U15...

Page 137: ...avel down and hit the obstruction After approximately five 5 seconds the fault LED should light and an audible beep should be heard Push the CLEAR key and immediately remove the obstruction The arm should now continue to move down Press the up arrow key Check off the following block on the checklist ARM FAIL SAFE 34 Place the UUT power switch in the OFF position 35 Attach the serial printer as sho...

Page 138: ...8 36 Verify that the program printed matched the program listing below 37 Remove the printer from the slide stainer Place the UUT power switch in the OFF position Check off the following block on the checklist PRINTER OUTPUT FUNCTIONAL Slide Stainer Program Listing Program 1 Step Bath Min Sec 1 1 0 5 2 2 0 5 3 3 0 5 End ...

Page 139: ...he time it takes to fill the tank to the top of the overflow tube The time is displayed on the UUT display panel Verify that the time is between 30 40 seconds Check for leaks inside the unit 4 If the tank does not fill in the specified time re adjust the water flow as follows a Press the FLOW and UP ARROW keys to turn the water OFF and to raise the Robotic Arm b Remove the base shroud cover c Pres...

Page 140: ... leaks Leave in this condition for 30 seconds Check off the following block on the checklist RECIRCULATE FUNCTIONAL 6 Turn OFF water supply Remove the overflow tube and allow the water to drain into the bucket Press the FLOW button and wait until no more water enters the rinse tank Next press the RECIR button and wait for the same conditions Press the RECIR button once more 7 Turn OFF the UUT and ...

Page 141: ...on 1 Check that the screw used to secure the pulley on the X Drive Motor is on the flat of the motor shaft Check off the following block on the checklist X MOTOR MOUNTING SCREW 2 Check that the cable on the Y Table is free to move Up Down as the table moves Check off the following block on the checklist Y TABLE WIRE ...

Page 142: ...Maintenance and Diagnostic Procedures Section 5 5 52 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 143: ...Abbott VP 2000 Processor Service Manual 6 1 30 608308 R1 September 2008 SECTION 6 TROUBLESHOOTING Section 6 Troubleshooting ...

Page 144: ...Troubleshooting Section 6 6 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 145: ...lt Light Is ON Fault 6 0 6 26 System Fan Does Not Run Fault 7 0 6 27 Robotic Arm Does Not Follow Program or Manual Command Fault 8 0 6 29 Rotation Robotic Arm Rotates and Chatters Fault 9 0 6 31 General Erratic Behavior of Robotic Arm Fault 10 0 6 32 System Will Not Execute a Program Fault 11 0 6 33 Slide Basket Not Aligned With Vessels Fault 12 0 6 34 Miscellaneous Faults Fault 13 0 6 35 Fluid Wi...

Page 146: ...Troubleshooting Section 6 6 4 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES TOC ...

Page 147: ...r operator may be exposed to potentially infectious human sourced material Contamination hazards exist if parts of the instrument are not completely decontaminated Wear appropriate personal protective equipment such as gloves lab coat and protective eyewear CAUTION Chemical Hazard The FSE or operator may be exposed to hazardous chemicals when handling Abbott Molecular sample preparation reagents T...

Page 148: ...s The following section contains general information on observed problems for the Abbott VP 2000 Processor as well as a series of possible troubleshooting steps to resolve each problem For a complete list of observed problems refer to the Abbott VP 2000 Processor User Guide Section 7 Troubleshooting and Diagnostics ...

Page 149: ...escribed in Section 3 Technical Data Look for Physical Damage and Proper Installation Examine the machine for deformation especially check the Robotic Arm and the area around the Wash and Drying baths Check the Staining Vessels Check Cables and Connections For most every type of failure the first thing to do is to check the cable connections related to the symptom For instance if there appears to ...

Page 150: ...e temporary malfunctions as with any computer based equipment Failures that appear to be software related such as a program stopping may be due to a power interruption Turn the unit OFF and try the step operation or program again Consult the Factory During regular business hours Eastern Time there will always be a factory representative available for telephone assistance Considerable time and expe...

Page 151: ...aluating the operation of the motors sensors drying station and heated basin temperature status To execute the internal test make sure the interlock switches are activated and turn the system ON 1 Select shortcut to VP 2000 and sign in 2 Select Maintain Menu and click on Test The Robotic Arm will go to the Drying Station go down return up and then move to the right X direction pausing nine 9 times...

Page 152: ...er Switch Breaker Line cord Power Supply Plug in Fuse 230V unit External power Power stays ON with switch OFF Power Switch Breaker Circuit Breaker trips Power Supply Power Switch Breaker Line cord Line filter Exhaust Fan operates but no other power comes ON Power Supply Exhaust Fan does not operate Fan Cable to Fan Power Supply No X movement of Robotic Arm Check Interlock Switches Physical obstruc...

Page 153: ...nsor Board Water Bath does not fill Source Connection Installation of Standpipe Flooding Check drain for kinks blockage Check elevation of drain tube Check all tubing connections No water flow Source Connection Solenoid regulator Power Supply Computer Control Board Chatter of Squeal with fluid flows Adjust regulator No recirculation Pump Assembly Power Supply Computer Control Board No power to dry...

Page 154: ...ridge Heater Basin 1 100 ohms Resistance Cartridge Heater Basin 2 100 ohms Resistance Cartridge Heater Basin 3 300 ohms Dielectric Strength 1000V Dryer Element Resistance 41 ohms Dryer Temperature Voltage Across R18 200 273o C Fan Resistance 33 ohms DC Pump Resistance 24 ohms DC Solenoid Resistance 133 ohms DC Stepper Motor X 72 ohms 36 ohms Split Stepper Motor Y 72 ohms 36 ohms Split Table 6 1 Sy...

Page 155: ... Control Module Fault Light ON 7 0 System Fan Does Not Run 8 0 Robotic Arm Does Not Follow Program or Manual Command 9 0 Robotic Arm Rotates and Chatters 10 0 General Erratic Behavior of Robotic Arm 11 0 System Will Not Execute a Program 12 0 Slide BAsket Not Aligned With Vessels 13 0 Miscellaneous Faults Will Not Retain a Program After Shutdown Squealing or Chattering in the Y direction Up Down C...

Page 156: ...6 6 14 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 20 0 Unit Does Not Work 21 0 Improper Operations During Initial Startup Procedure Table 6 3 Maintenance Diagnostic Fault Index Fault Number Fault Title ...

Page 157: ...ey and rotate in both clockwise and counter clockwise directions The pulley should rotate with an uniform resistance caused by the magnetic field of the motor If the pulley spins free check the screw mounting pulley to shaft If the pulley does not turn replace the X motor 4 Power OFF top cover removed X drive belt OFF pulleys Rotate the idler pulley The resistance should be uniform clockwise and c...

Page 158: ...otor at J9 on the power supply board Measure the resistance of the windings for the following P9 Pin 2 to Pin 3 38 2 P9 Pin 2 to Pin 4 38 2 P9 Pin 1to Pin 5 38 2 P9 Pin 1 to Pin 6 38 2 8 Power ON top cover removed WARNING Electrical Shock Hazard Test by substituting known good units for computer board power supply board and test control module ...

Page 159: ... INSPECT CARRIAGE MOVEMENT 2 PASS FAIL INSPECT X MOTOR PULLEY PASS FAIL 3 INSPECT IDLER PULLEY PASS FAIL 4 INSPECT CONNECTORS FAIL PASS 5 REPLACE X MOTOR REPLACE PULLEY ASSY TEST X SENSORS PASS FAIL TEST X MOTOR FAIL PASS 6 7 REALIGN PLUG IN REPLACE X SENSOR BOARD REPLACE X MOTOR COMPUTER BOARD 8 TEST BY SUBSTITUTION POWER SUPPLY BOARD TEST BY SUBSTITUTION 8 TEST CONTROL MODULE TEST BY SUBSTITUTIO...

Page 160: ...J7 J8 J9 J10 J11 J12 and J13 are correctly aligned and fully seated A disconnect at J1 J2 J3 J7 J8 or J13 will prevent all movement in the Y direction A disconnect at any other connector may prevent Y movement under certain conditions 4 Power OFF top cover removed Test Fail Safe operation by checking for continuity between J1 Pin 3 and Pin 5 If there is no continuity the switch is defective WARNIN...

Page 161: ...or Board Measure the resistance of the motor windings for the following P2 Pin 2 to Pin 1 178 P2 Pin 2 to Pin 3 178 6 Power ON top cover removed WARNING Electrical Shock Hazard Test the Y Sensors according to the Sensor Test Program in this section 7 Power OFF top cover removed Test by substituting known good units for the computer board power supply board and TEST control module ...

Page 162: ... REPLACE INSPECT Y MECHANICAL MOTION 2 PASS FAIL INSPECT CONNECTORS FAIL PASS TEST FAIL SAFE FEATURE PASS FAIL TEST Y MOTOR FAIL PASS REALIGN PLUG IN REPLACE ROBOTIC ARM REPLACE Y MOTOR COMPUTER BOARD 7 TEST BY SUBSTITUTION POWER SUPPLY BOARD TEST BY SUBSTITUTION 7 TEST CONTROL MODULE TEST BY SUBSTITUTION 7 REPAIR OR REPLACE 3 4 5 TEST Y SENSORS PASS FAIL REPLACE Y SENSOR BOARD 6 ...

Page 163: ...ont and rear of the system are the same type i e 600 ml or 1200 ml All units Review the program to confirm that the bath positions are valid for the type of carriers installed Example A single sided HMS MS 100 has a total of six 6 bath positions a program directing the Robotic Arm to go to bath eight 8 would be invalid Example A double sided HMS DC 50 has a total of 22 bath positions but a unit wi...

Page 164: ...he motor windings for the following P1 Pin 5 to Pin 9 36 2 P1 Pin 5 to Pin 8 36 2 P1 Pin 5 to Pin 7 36 2 P1 Pin 5 to Pin 6 36 2 5 Power ON top cover removed WARNING Electrical Shock Hazard Unplug the rotation motor at J1 on the Y sensor board Check for 12V at J1 Pin 5 6 Power OFF top cover removed Test by substituting known good units for rotation head computer board power supply board and test co...

Page 165: ...p cover removed WARNING Electrical Shock Hazard Remove one wire from each switch to disconnect interlock switch from system 2 Power OFF top cover removed Check that all plug in connectors J1 J2 J3 J7 J8 J9 J10 J11 J12 and J13 are correctly aligned and fully seated 3 Power OFF top cover removed Test by substituting knows good units for computer board power supply board and test control module ...

Page 166: ... LIGHTS ALL EIGHTS ARM DOES NOT MOVE CHECK THAT HOODS ARE CLOSED ACTIVATING INTERLOCK SWITCHES PASS FAIL CLOSE HOODS AND OR READJUST INTERLOCK SWITCHES TEST INTERLOCK SWITCH PASS FAIL TEST ROTATION MOTOR PASS FAIL REALIGN PLUG IN COMPUTER BOARD TEST BY SUBSTITUTION POWER SUPPLY BOARD TEST BY SUBSTITUTION REPLACE INTERLOCK SWITCH TEST CONTROL MODULE TEST BY SUBSTITUTION 1 2 3 3 3 ...

Page 167: ...ood units for computer board and test control module Figure 6 5 Control Module Does Not Light Up TEST CONTROL MODULE DOES NOT LIGHT UP FAN ON ARM FINDS HOME CHECK THAT TEST CONTROL MODULE IS PLUGGED IN PASS FAIL CHECK THAT J7 J10 ARE PLUGGED IN PASS FAIL CORRECT FAULT COMPUTER BOARD TEST BY SUBSTITUTION PLUG IN TEST CONTROL MODULE TEST BY SUBSTITUTION 2 FAN NOT RUNNING ARM DOES NOT MOVE PLUG IN CH...

Page 168: ...ely half way between full up and full down Grasp rotation arm and rotate to center of rotation 2 Turn power ON WARNING Electrical Shock Hazard Robotic Arm should immediately go to the full up position Rotate to the front position move to Bath 3 go through the arm locking motion and go home to Bath 1 Figure 6 6 Control Module Fault Light Is ON TEST CONTROL MODULE FAULT LIGHT IS ON CHECK X Y Z ROTAT...

Page 169: ...System Fan Does Not Run Fault 7 0 1 Power OFF top cover removed To gain access to the fan connector and the AC power input module remove the right hand vertical support according to Section 8 Repair Replacement and Spare Parts To gain access to the power switch connections move the center cover and AC power shroud ...

Page 170: ...OWER CORD PLUGGED IN NO YES POWER SOURCE HAS ACTIVE VOLTAGE NO YES FAN PLUGGED IN NOT BLOCKED NO YES PLUG FAN IN CHECK CONTINUITY FROM AC PLUG TO FAN CONNECTOR YES NO 1 REPLACE DEFECTIVE FAN CHECK CONTINUITY FROM SWITCH TO AC PLUG NO YES 1 REPLACE DEFECTIVE SWITCH CHECK CONTINUITY FROM AC PLUG TO AC INPUT MODULE YES NO 1 REPLACE DEFECTIVE POWER CORD CHECK CONTINUITY FROM AC POWER INPUT MODULE TO S...

Page 171: ... single sided HMS MS 100 has a total of six 6 bath positions a program directing the Robotic Arm to go to bath eight 8 would be invalid Example A double sided HMS DS 50 has a total of 22 baths but a unit with an MS 50 carrier in the front and DS 100 carrier in the rear would have a total of 14 vessels A program directing the Robotic Arm to go to bath 16 would be invalid 2 Power OFF top cover remov...

Page 172: ...Robotic Arm Does Not Follow Program or Manual Command ROBOTIC ARM DOES NOT FOLLOW PROGRAM OR MANUAL COMMAND CHECK FOR PROPER CARRIER CONFIGURATION PASS FAIL INSTALL CORRECT CARRIERS REALIGN PLUG IN INSPECT CONNECTORS PASS FAIL 1 2 COMPUTER BOARD TEST BY SUBSTITUTION TEST CONTROL MODULE TEST BY SUBSTITUTION 3 4 ...

Page 173: ...J1 J2 J3 J7 J8 J9 J10 J11 J12 and J13 are correctly aligned and fully seated 3 Power OFF top cover removed Test by substituting known good units for Robotic Arm Assembly and computer board assembly Figure 6 9 Rotation Robotic Arm Rotates and Chatters ROTATION ROBOTIC ARM ROTATES AND CHATTERS TEST ROTATION SENSORS PASS FAIL REPLACE ROTATION ROBOTIC ARM ASSY REALIGN PLUG IN INSPECT CONNECTORS PASS F...

Page 174: ...te the lead screw pulley fully clockwise and counter clockwise the resistance should be uniform On HMS DS models grasp the Robotic Arm and gently rotate in front to rear the resistance should be firm but uniform 3 Power OFF top cover removed Test by substituting known good units for computer board and test control module Figure 6 10 General Erratic Behavior of Robotic Arm GENERAL ERRATIC BEHAVIOR ...

Page 175: ...Arm to go to bath eight 8 would be invalid Example A double sided HMS DS 50 has a total of 22 bath positions but a unit with an MS 50 carrier in the front and DS 100 carrier in the rear would have a total of 14 vessels a program directing the Robotic Arm to go to bath 16 would be invalid 2 Review program according to the Abbott VP 2000 Processor User Guide 3 Enter new program shut machine OFF for ...

Page 176: ...otation sensors Adjusting the set screws clockwise or counter clockwise will shift the stop position of the arm for optimum alignment with the bath vessels Apply locking agent to threads after adjustment is made Figure 6 11 Slide Basket Not Aligned with Vessels SLIDE BASKET NOT ALIGNED WITH VESSELS INSPECT BASKET FOR DEFORMATION PASS FAIL REPLACE SLIDE BASKET REBEND INTO CORRECT SHAPE INSPECT ROBO...

Page 177: ...eck that the shoulder screws securing the four 4 wheels in the carriage are fully seated and not binding on the vertical rail mounting plate If binding or rubbing exists remove carriage according to Section 8 Repair Replacement of Spare Parts and replace the wheel assembly Figure 6 12 Miscellaneous Faults MISCELLANEOUS FAULTS WILL NOT RETAIN PROGRAM AFTER SHUTDOWN REPLACE COMPUTER BOARD LUBRICATE ...

Page 178: ... J13 and J16 are correctly aligned and fully seated A disconnect at J16 will prevent the pump from operating WARNING Electrical Shock Hazard Power ON With the J16 unplugged check for 120V AC between Pins 1 and 2 when Robotic Arm in Bath 2 and Recirculate button is activated 2 Power OFf top cover removed Test by substituting known good units for power supply board and computer board 3 Replace pump ...

Page 179: ...circulate FLUID WILL NOT RECIRCULATE KEYPAD RECIRCULATE INDICATOR LIGHT ON ACTIVATE FLOW BUTTON RED LIGHT WILL GO ON ROBOTIC ARM IN BATH 2 DOWN CHECK CONNECTORS REPLACE CONTROL MODULE MOVE TO BATH 2 DOWN REALIGN PLUG IN YES NO YES NO YES NO PASS FAIL POWER SUPPLY BOARD TEST BY SUBSTITUTION COMPUTER BOARD TEST BY SUBSTITUTION REPLACE PUMP ASSY ...

Page 180: ...prevent the solenoid from operating Power ON WARNING Electrical Shock Hazard With J18 unplugged check for 120V AC between Pins 2 and 3 when Robotic Arm is in Bath 2 in the down position and recirculate button is activated 3 Power ON Center cover and AC power barrier removed WARNING Electrical Shock Hazard Disengage the yellow locking ring on the regulator by pulling up Turn regulator knob clockwis...

Page 181: ...UTTON ON DISPLAY PANEL ROBOTIC ARM IN BATH 2 DOWN CONNECT FLUID LINE TO SOURCE CHECK FLUID LINES FOR KINKS BLOCKAGES MOVE TO BATH 2 DOWN REALIGN PLUG IN YES NO YES NO YES NO YES NO COMPUTER BOARD TEST BY SUBSTITUTION POWER SUPPLY BOARD TEST BY SUBSTITUTION REPLACE FLUID IN CONTROL ASSY WATER FLOWING INTO TANK NO YES CHECK FOR PROPER INSTALLATION OF STANDPIPE SOLENOID FUNCTIONING YES NO REGULATOR S...

Page 182: ...essor Service Manual 30 608308 R1 September 2008 Rinse Tank Overflows Fault 16 0 Figure 6 15 Rinse Tank Overflows RINSE TANK OVERFLOWS CHECK DRAIN TUBE FOR KINKS BLOCKAGES CHECK WHETHER SLIDE STAINER IS LEVEL CHECK ELEVATION OF DRAIN TUBE GRAVITY DRAIN ...

Page 183: ...time is between 30 and 40 seconds Check for leaks inside the unit 3 If the tank does not fill in the specified time readjust the water flow as follows a Press FLOW and UP ARROW to turn the water OFF and to raise the Robotic Arm b Remove the base shroud cover c Press DOWN ARROW to lower the Robotic Arm d Disengage the yellow lock ring on the regulator by pulling upward e Remove the drain tube and e...

Page 184: ...Section 6 6 42 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 Figure 6 16 Fluid Flow Rate Incorrect FLUID FLOW RATE INCORRECT MEASURE ADJUST REGULATOR FLOW FAIL 1 REPLACE FLUID IN CONTROL ASSEMBLY ...

Page 185: ...ly aligned and fully seated 2 Power OFF top cover center cover and AC power barrier removed Disconnect J14 P14 fan connectors Check resistance of fan motor Pins 1 and 2 of P14 on fan connector should be approximately 69 3 Power ON top cover center cover and AC power barrier removed WARNING Electrical Shock Hazard From keypad move Robotic Arm to Bath 1 and down into dryer Check for 120V AC between ...

Page 186: ...vice Manual 30 608308 R1 September 2008 Figure 6 17 No Air Movement in Dryer NO AIR MOVEMENT IN DRYER INSPECT CONNECTORS 1 REALIGN PLUG IN PASS FAIL CHECK FAN MOTOR PASS FAIL REPLACE FAN ASSEMBLY CHECK VOLTAGE FAIL POWER SUPPLY BOARD TEST BY SUBSTITUTION 2 2 4 ...

Page 187: ...nnector and check that the resistance between Pin 1 and Pin 2 of the plug is 43 3 3 Power ON center cover and AC power barrier removed WARNING Electrical Shock Hazard Move Robotic Arm to Bath 1 in the down position Unplug the dryer connector Check for 120V AC between Pin 1 and Pin 2 of the harness 4 Power ON top cover removed WARNING Electrical Shock Hazard Use digital volt meter set for DC volts ...

Page 188: ...tal volt meter to ground side C8 connect the other lead to U20 Pin 4 Set temperature to 50oC meter reading should be 3 22 Set temperature to 80oC meter reading should be 3 53 If the correct voltage readings are not present adjust potentiometer R23 as required 6 Test by substituting known good units for power supply board computer board and test control module ...

Page 189: ... SHROUD REALIGN PLUG IN PASS FAIL CHECK DRYER ELEMENT PASS FAIL REPLACE DRYER ELEMENT ASSEMBLY CHECK VOLTAGE FAIL POWER SUPPLY BOARD TEST BY SUBSTITUTION 2 3 1 PASS REPLACE POWER SUPPLY BOARD TEST TEMPERATURE SENSOR PASS 4 FAIL REPLACE DRYER ASSEMBLY CHECK ADJUST TEMPERATURE CALIBRATION PASS FAIL 5 COMPUTER BOARD TEST BY SUBSTITUTION TEST CONTROL MODULE TEST BY SUBSTITUTION 6 6 6 RECALIBRATE ...

Page 190: ...NNING CHECK THAT CONTROL MODULE IS PRESENT PLUGGED IN CHECK THAT ALL SYSTEM CONNECTIONS ARE PLUGGED IN CHECK FUSE CHECK FOR 12 14 VOLTS ACROSS C1 ON POWER SUPPLY BOARD REPLACE POWER SUPPLY BOARD REPLACE COMPUTER BOARD REPLACE TEST CONTROL MODULE CHECK THAT UNIT IS PLUGGED IN CHECK THAT POWER SOURCE IS ACTIVE CHECK THAT UNIT POWER SWITCH IS ON CHECK THAT J3 J7 ARE PLUGGED IN ON POWER SUPPLY BOARD R...

Page 191: ...oto sensors or bent flags on the X Y Table Assembly in the X Sensor Board Photo Sensors 5 Turn power ON and watch for proper movement of the Robotic Arm in the X direction The Robotic Arm will not move if the Hoods are not installed for this test and the Fail Alarm will sound with a short beep With the Hoods installed the Robotic Arm should move to the right and stop in the center of the instrumen...

Page 192: ...PER OPERATION DURING INITIAL STARTUP PROCEDURE INSPECT X DRIVE BELT 1 PASS FAIL REPAIR OR REPLACE INSPECT CARRIAGE MOVEMENT 2 PASS FAIL INSPECT X MOTOR PULLEY PASS FAIL 3 INSPECT IDLER PULLEY PASS FAIL 3 REPLACE X MOTOR REPLACE PULLEY ASSY TEST X SENSORS PASS FAIL 5 REPLACE X SENSOR BOARD COMPUTER BOARD 5 TEST BY SUBSTITUTION TEST CONTROL MODULE TEST BY SUBSTITUTION 5 ...

Page 193: ...Abbott VP 2000 Processor Service Manual 7 1 30 608308 R1 September 2008 SECTION 7 REPAIR REPLACEMENT OF SPARE PARTS Section 7 Repair Replacement of Spare Parts ...

Page 194: ...Repair Replacement of Spare Parts Section 7 7 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 195: ...16 Installation 7 16 Sensor Bar Assembly 7 17 Removal 7 17 Installation 7 18 Sensor Bar Interface Cable 7 19 Removal 7 19 Installation 7 21 X Sensor Board Assembly 7 22 Removal 7 23 Installation 7 24 Power Supply Assembly 7 25 Removal 7 26 Installation 7 26 Transformer Assembly 230 VAC Units 7 27 Removal 7 27 Installation 7 28 Computer Control Board Assembly 7 29 Removal 7 30 Installation 7 30 Y S...

Page 196: ...trol Board 7 50 Removal 7 50 Installation 7 55 Heater Box Assembly 7 56 Removal 7 57 Installation 7 58 Programmed PROM 7 59 Removal 7 60 Installation 7 60 X Drive Belt 7 61 Removal 7 62 Installation 7 62 Y Drive Belt 7 63 Removal 7 64 Installation 7 64 Interface Cable Assembly 7 65 Removal 7 65 Installation 7 66 Power Switch Circuit Breaker 7 67 Removal 7 68 Installation 7 68 Interlock Switch 7 69...

Page 197: ... parts of the instrument are not completely decontaminated Wear appropriate personal protective equipment such as gloves lab coat and protective eyewear CAUTION Chemical Hazard The FSE or operator could be exposed to hazardous chemicals when handling Abbott Molecular sample preparation reagents Exposure to hazardous chemicals is minimized by observing instructions provided in product specific labe...

Page 198: ...eep body parts away from moving parts of the instrument e g Robotic Arm during setup and test procedures CAUTION Electrostatic Discharge Hazard Observe precautions for handling electrostatic discharge sensitive devices Wear a wrist ground strap Discharge static electricity from your body before touching the instrument CAUTION Hot Surface ...

Page 199: ...most repair and replacement operations required for the Abbott VP 2000 Processor Phillips Head Screw Driver No 1 Phillips Head Screw Driver No 2 Phillips Head Screw Driver with Gripper 6 in Shank No 2 Nut Driver 1 4 in Red Nut Driver 5 16 in Yellow Allen Wrench 0 050 Hex Allen Wrench 7 64 Hex Allen Wrench 3 16 Hex Cutter Flexible Tubing Wrench Open End 1 4 in Wrench Open End 3 8 in ...

Page 200: ... 608308 R1 September 2008 Pump Assembly Prior to Disassembly move the Robotic Arm so that it is over the Drying Station and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 1 Pump Assembly ...

Page 201: ...crews located at the ends of the Barrier and slide the barrier back and up to remove 4 Unplug the pump connector at the System Harness Shroud 5 Disconnect the green Pump Ground Wire by removing the 6 32 hex nut securing the wire to the base pan 6 Remove the flexible tubing from the pump input and output barbed fitting 7 Remove two 2 6 32 x 1 4 Phillips Head screws fastening the Pump Assembly to th...

Page 202: ...over the Drying Station and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 2 Fluid Control Assembly Removal 1 Remove the Hoods by gently squeezing the two 2 metal arms connecting the Hood to the unit Remove the Carrier Tray Assembly 2 Disconnect the Fluid In supply line at the laboratory source...

Page 203: ...stem Harness Shroud 6 Disconnect the green ground wire on the Fluid In solenoid by removing the 6 32 hex nut that fastens it to the base pan 7 Remove the flexible plastic tubing from the Solenoid Valve Output Fitting 8 Cut the cable tie fastening the Fluid In plastic tube to the bottom of the pan 9 Leaving the Fluid In line attached remove the two 2 6 32 hex nuts that secure the Fluid In Control A...

Page 204: ...008 Dryer Assembly Dryer Element and Dryer Motor Fan Assembly Prior to Disassembly move the Robotic Arm so that it is over the Drying Station and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 3 Dryer Assembly ...

Page 205: ... Remove the box shaped frame surrounding the Drying Station and Wash Bath by unfastening the two 2 6 32 x 1 4 Phillips Head screws that can be reached from the back of the unit Remove the one 1 6 32 x 1 4 Phillips Head screw in the front of the frame 6 Remove the two 2 6 32 x 1 4 Phillips head screws that fasten the Dryer Assembly to the frame base Remove the Dryer Assembly by pulling it forward a...

Page 206: ...8308 R1 September 2008 Installation Reassembly by following the removal procedure in reverse Install new cable ties to secure the Dryer Element wires to the Dryer Box CAUTION When reinstalling the Dryer Element Assembly observe the wire color connections to the terminal board shown in Figure 9 3 ...

Page 207: ...8308 R1 September 2008 X Motor Assembly Prior to Disassembly move the Robotic Arm so that it is over Basin 1 Leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 4 X Motor Assembly ...

Page 208: ... by loosening the 6 32 x 3 8 socket cap screw that attaches it to the motor shaft 5 Unplug the motor cable from the 6 pin harness connector 6 Remove the motor by unscrewing the four 4 8 32 x 3 8 Phillips Head screws that attach it to the Drive Plate accessed from the back of the unit Installation Reassembly by following the removal procedure in reverse CAUTION When installing the drive belt on the...

Page 209: ...ING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Removal 1 Remove the Front Hood by gently squeezing inward on the two 2 metal arms that connect the Front Hood to the unit 2 Open the Heater Module Cover and disconnect the Sensor Bar Interface Cable Figure 7 5 Sensor Bar Interface Cable 3 Remove the two 2 6 32 x 1 4 Phillips Head screws ...

Page 210: ...ember 2008 Figure 7 6 Heater Module Cover and Hinge 4 Remove the Cover and Hinge Bar black from the Heater Module 5 Loosen the two 6 32 x 1 4 Phillips Head screws mounting the Sensor Bar to the Cover 6 Remove the Sensor Bar from the Cover Installation Reassemble by following the removal procedure in reverse ...

Page 211: ...e Carrier Tray Assembly 2 Remove the Drip Tray located in the center of the unit by grasping the flange on the tray from the rear of the unit and lifting upward and out 3 Remove the AC Power Barrier Loosen three 3 6 32 x 1 4 Phillips Head screws located at the ends of the barrier and slide the barrier back and up to remove 4 Unplug the Heater Module from the System Harness Shroud 5 Disconnect the ...

Page 212: ...7 Sensor Bar Interface Cable 8 Remove the 11 6 32 x 3 16 Phillips Head screws used to fasten the cover assembly and skirt to the base Lift the cover skirt away from the base Figure 7 8 Control Board Rear 9 Loosen two 2 6 32 x 1 4 Phillips Head screws on the Heater Module left side when looking at the rear of the Heater Module ...

Page 213: ...ontrol Board Installation 1 Lift the Control Board Cover insert the black connector of the cable through the opening on top of the cover 2 Carefully connect the black connector onto the board Ensure that NO pins are visible around the connector 3 Ensure the cable does NOT cover the interlock switch wires This will cause the cover to not close correctly 4 Lower the cover into position ensuring no w...

Page 214: ... 22 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 X Sensor Board Assembly WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 10 X Sensor Board Assembly ...

Page 215: ...the belt tension remove the drive belt from the motor pulley 4 Remove the X Sensor Board by unfastening sixteen 16 6 32 x 1 4 Phillips Head screws The X Y Table Assembly can be shifted left and right to reach the screws Slide the X Y Table Assembly to the right and carefully pull the left end of the X Sensor horizontally and away from the frame in order to disengage the J4 connector on the not vis...

Page 216: ...s important that the X Y Table be to the far right CAUTION When installing the drive belt on the motor and idler pulleys make sure the drive belt is not twisted CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connectors are replaced snugly within the unit and not hanging out where they might be sheared off when replacing the cover 1 Push the X Y Table Assemb...

Page 217: ...t VP 2000 Processor Service Manual 7 25 30 608308 R1 September 2008 Power Supply Assembly WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 11 Power Supply Assembly ...

Page 218: ...n each side of the unit 3 On the Power Supply unplug the two 2 connectors at location P101 and P102 4 Remove the Power Supply Assembly by removing the four 4 6 32 x 3 8 Phillips Head screws that connect the Assembly to the Drive Plate Installation Reassembly by following the removal procedure in reverse CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connect...

Page 219: ...g disassembly of the unit Figure 7 12 Transformer Assembly Removal 1 Remove the hoods by gently squeezing inward on the two 2 metal arms that connect the hoods to the unit 2 Remove the Top Cover by unscrewing six 6 6 32 x 1 4 Phillips Head screws three 3 on each side 3 Unplug the two 2 2 pin connectors between the harness and the transformer Remove the four 4 6 32 hex nuts fastening the transforme...

Page 220: ... R1 September 2008 Installation Reassembly by following the removal procedure in reverse CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connectors are replaced snugly within the unit and not hanging out where they might be sheared off when replacing the cover ...

Page 221: ...2000 Processor Service Manual 7 29 30 608308 R1 September 2008 Computer Control Board Assembly WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 13 Computer Control Board Assembly ...

Page 222: ...bly away from the Drive Plate to disengage connector P4 on the back of the Computer Control Board from the X Sensor Board connector Then remove the Computer Control Board Assembly Installation Reassemble by following the removal procedure in reverse NOTE Make sure the Computer Control Board Connector P4 is aligned with the mating connector on the X Sensor Board Assembly Also ensure that the four 4...

Page 223: ...8 Y Sensor Board Assembly Prior to disassembly move the Robotic Arm to the far end of the unit away from the Drying Station and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 14 Y Sensor Board Assembly ...

Page 224: ... on each side 3 Remove the three 3 connectors plugged into the Y Sensor Board at J1 J2 and J3 4 Remove the Y Sensor Board by unscrewing the four 4 6 32 x 1 4 Phillips Head screws that secure the board to the Y Motor Mounting bracket Installation Reassembly by following the removal procedure in reverse CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connector...

Page 225: ...in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit NOTE Service PN 107 18226 1 is supplied with two 2 shipping screws holding the capacitor resistor mounting plate to the motor Remove the two 2 screws and discard The motor pilot ring from the faulty Y Motor Assembly is reused on the service part Figure 7 15 Y Motor ...

Page 226: ...three 3 on each side 3 Unplug the cable from the Y Motor Assembly at J1 on the Y Sensor Board 4 Remove the four 4 6 32 x 3 4 Phillips Head screws that fasten the Y Motor Assembly to the Y Motor bracket and remove the Assembly Installation Reassemble by following the removal procedure in reverse CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connectors are r...

Page 227: ... Shaft lead screw with alcohol using a stiff brush not a wire brush Do not saturate the brush 6 Run the Robotic Arm up and down several times cleaning the shaft each time 7 Apply a liberal amount of lubricant to the shaft Looking from the top of the X Y Table along side the large black pulley you are able to gain access to the uppermost part of the shaft and the top of the lead nut as the table mo...

Page 228: ...Repair Replacement of Spare Parts Section 7 7 36 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 Figure 7 16 Y Drive ...

Page 229: ... 2 Remove the side panel to gain access to the Test Control Module Connector 3 Mount the Test Control Module mounting bracket 4 Mount the Test Control Module to the mounting bracket 5 Plug the instrument in and turn the instrument ON 6 Perform the following test sequence TEST RUN 1 ENTER 7 When testing is complete turn the instrument OFF 8 Disconnect from the AC power source 9 Remove the Test Cont...

Page 230: ...8308 R1 September 2008 X Y Table Assembly Prior to disassembly move the Robotic Arm so that it is over the Water Bath and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 17 X Y Table Assembly ...

Page 231: ...nterface 3 Remove the Top Cover by unscrewing six 6 6 32 x 1 4 Phillips Head screws three 3 on each side of the unit 4 Push the Tension Arm toward the X Motor to relax the belt tension remove the drive belt from the motor and idler pulleys 5 Unplug the Interface Cable Assembly from J3 on the Y Sensor Board Assembly 6 Remove the two 2 6 32 x 1 4 Phillips Head screws that connect the Upper Rail to t...

Page 232: ... the X Drive Belt is above the bottom guide wheel and shoulder screw heads NOTE When reinstalling the two 2 6 32 x 3 8 Phillips Head screws to fasten the upper rail to the Drive Plate slide the X Y Table back and forth to ensure there is no binding NOTE Remove all the twist from the X Drive Belt before fastening it in place Ensure that there are no twists in the X Drive Belt when it is installed o...

Page 233: ...ptember 2008 AC Power Input Assembly Prior to disassembly move the Robotic Arm so that it is over the Water Bath and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 18 AC Power Input Assembly ...

Page 234: ...ead screws at the ends of the barrier and slide the barrier back and up to remove it 5 Remove the right hand side panel by first removing the four 4 6032 x 1 4 Phillips Head screws holding the panel in place Grasp the top of the side panel and pull it away from the unit CAUTION Depress the plunger on the interlock switches to permit the side panel to move past the switches as it is pulled forward ...

Page 235: ...nger on the interlock switches as the outer panel is installed CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connectors are replaced snugly within the unit and not hanging out where they might be sheared off when replacing the cover NOTE When replacing the vertical side panel make sure all wires and cables are within the unit and out of the way when the pa...

Page 236: ...308 R1 September 2008 Rinse Tank Assembly Prior to disassembly move the Robotic Arm so that it is over the Water Bath and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 19 Rinse Tank Assembly ...

Page 237: ...t upward and out 5 Remove the box shaped housing surrounding the Drying Station and Wash Bath by unfastening the two 2 6 32 x 1 4 Phillips Head screws that can be reached from the back of the unit Remove the one 1 6 32 x 1 4 Phillips Head screw reached from the front of the unit 6 Remove the Dryer Assembly 7 Remove the 6 32 x 1 4 Phillips Head screw from the front of the Rinse Tank and the two 2 6...

Page 238: ... socket before beginning disassembly of the unit Figure 7 20 Robotic Arm Assembly Removal 1 Remove the Hoods by gently squeezing inward on the two 2 metal arms that connect the Hoods to the unit 2 Remove the two 2 8 32 x 1 2 Phillips Head screws that secure the Robotic Arm to the X Y Table Assembly Support the arm assembly to prevent it from dropping as the screws are removed Grasp the body of the...

Page 239: ...y Abbott VP 2000 Processor Service Manual 7 47 30 608308 R1 September 2008 Installation Reassemble by following the removal procedure in reverse NOTE Observe the orientation of the Robotic Arm to engage hidden connector interfaces ...

Page 240: ...1 September 2008 Heater Module Assembly Prior to disassembly move the Robotic Arm so that it is over the Drying Station and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 21 Heater Module Assembly ...

Page 241: ... the unit and lifting upward and out 3 Remove the AC Power Barrier Loosen three 3 6 32 x 1 4 Phillips Head screws located at the ends of the barrier and slide the barrier back and up to remove 4 Unplug the Heater Module from the System Harness Shroud 5 Disconnect the green ground wire by removing the 6 32 hex nut securing the wire to the base pan 6 Remove the two 2 4 40 hex nuts securing the Heate...

Page 242: ...Tray Assembly 2 Remove the Drip Tray located in the center of the unit by grasping the flange on the tray from the rear of the unit and lifting upward and out 3 Remove the AC Power Barrier Loosen three 3 6 32 x 1 4 Phillips Head screws located at the ends of the barrier and slide the barrier back and up to remove 4 Unplug the Heater Module from the System Harness Shroud 5 Disconnect the green grou...

Page 243: ...nd remove the Top Cover from the Heater Module 9 Remove 11 6 32 x 1 4 Phillips Head screws from the Heater Module outer skins then remove the outer skins 10 Loosen two 2 6 32 x 1 4 Phillips Head screws on the Heater Module left side facing the rear of the Heater Module Figure 7 23 Control Module Cover Rear 11 Lift the Heater Module Control Board cover to access the Sensor Bar Interface Cable conne...

Page 244: ...refully through the opening on the top of the cover Figure 7 24 Control Board to Interface Cable Connection 13 Carefully pull the power cable and green ground wire through the large grommet on the back of the cover Figure 7 25 Interlock Switch Gray Wire Mounting Area 14 Carefully cut and remove the cable tie securing the Gray wire to the Interlock Switch mounted on the cover ...

Page 245: ...Manual 7 53 30 608308 R1 September 2008 Figure 7 26 Control Board Power Safety Connections 15 Disconnect the RED wire from the H connector 16 Disconnect the GRAY wire from the S1 connector 17 Disconnect the WHITE wire from the S2 connector Figure 7 27 Connector with Pliers ...

Page 246: ...en disconnecting the BLUE connector due to the sharp corner Use needle nose pliers to disconnect Figure 7 28 Heater Module Control Board Connections 19 Disconnect the Stainer Interface Ribbon Cable from the center connector on the board right side 20 Disconnect the Computer Interface Ribbon Cable from the bottom connector on the board right side Figure 7 29 Connector with Pliers ...

Page 247: ...l and remove the Control Board Installation Reassemble by following the removal procedure in reverse CAUTION When reinstalling the Heater Box ensure the wiring is in the front cavity between the front of the Heater Box and the front lip of the base If more than one 1 Heater Box is removed confirm that the Heater Box to Heater Module PC card is correct Table 7 1 Basin Connections Basin 1 Color Blac...

Page 248: ...on WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit NOTE When replacing the Heater Basin in the Heater Module there may be a white cotton like pad on the Heater Module base or in the package with the new Basin This material must remain with the Basin as shown in Figure 7 31 This should have been glued by the manufacturer to the Basi...

Page 249: ... Heater Module Assembly Removal instructions 2 Remove the 11 6 32 x 3 16 Phillips Head screws used to fasten the Cover Assembly and skirt to the base Unplug connector from the sensor bar and lift the cover skirt away from the base 3 Disconnect the green Heater Box ground wires by removing the 6 32 hex nut securing the wires to the base Table 7 2 Heated Basins Basin 1 80o C Basin 2 80o C Basin 3 40...

Page 250: ...front cavity between the front of the Heater Box and the front lip of the base If more than one 1 Heater Box is removed confirm that the Heater Box to Heater Module PC card is correct Resistance Values for the three 3 Basins Basin 1 100 ohms Basin 2 100 ohms Basin 3 300 ohms These values should be checked before installing in the Heater Module Base if Basin 3 measures a very high resistive value l...

Page 251: ...bott VP 2000 Processor Service Manual 7 59 30 608308 R1 September 2008 Programmed PROM WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 32 Programmed PROM ...

Page 252: ...U6 on the printed circuit board Installation Reassembly by following the removal procedure in reverse CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connectors are replaced snugly within the unit and not hanging out where they might be sheared off when replacing the cover NOTE Consult service bulletins and or packing slip data to determine whether the repla...

Page 253: ... R1 September 2008 X Drive Belt Prior to disassembly move the Robotic Arm so that it is over the Water Bath and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 33 X Drive Belt ...

Page 254: ...tation the hex nut is accessible from the front of the unit Installation Reassemble by following the removal procedure in reverse CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connectors are replaced snugly within the unit and not hanging out where they might be sheared off when replacing the cover NOTE Make sure the two 2 belt fastening lugs are positione...

Page 255: ... R1 September 2008 Y Drive Belt Prior to disassembly move the Robotic Arm so that it is over the Water Bath and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 34 Y Drive Belt ...

Page 256: ... 6 32 x 3 4 Phillips Head screws fastening the Y Motor Assembly to the mounting bracket Slide the Y Motor Assembly toward the X Y Table to relax the belt tension Remove the Y Drive Belt 4 Loosen the two 2 set screws on the bottom of the Y Drive Pulley and remove from the shaft Installation Reassemble by following the removal procedure in reverse CAUTION Before sliding the Top Cover back into posit...

Page 257: ...ginning disassembly of the unit Figure 7 35 Interface Cable Assembly Removal 1 Remove the Hoods by gently squeezing inward on the two 2 metal arms that connect the Hoods to the unit 2 Remove the Top cover by unscrewing six 6 6 32 x 1 4 Phillips Head screws three 3 on each side of the unit 3 Remove the four 4 6 32 x 1 4 Phillips Head screws at the top of the right hand vertical side panel just abov...

Page 258: ...sembly NOTE Some of the double back tape may remain stuck to the drive base Do not attempt to remove any such residual tape Installation Reassemble by following the removal procedure in reverse CAUTION Before sliding the Top Cover back into position make sure all wiring cables and connectors are replaced snugly within the unit and not hanging out where they might be sheared off when replacing the ...

Page 259: ...P 2000 Processor Service Manual 7 67 30 608308 R1 September 2008 Power Switch Circuit Breaker WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 36 Power Switch Circuit Breaker ...

Page 260: ...ool to depress the switch lock tangs four 4 places top bottom right and left and work the switch away from the side panel 3 When the switch is away from the side panel apply sufficient pressure to the two 2 right or left tangs for final removal 4 Disconnect the four 4 insulated spade connectors from the back of the switch Installation 1 Install four 4 insulated spade connectors on the switch lugs ...

Page 261: ...l 1 Remove the Hoods by gently squeezing inward on the two 2 metal arms that connect the Hoods to the unit 2 Remove the Top cover by unscrewing six 6 6 32 x 1 4 Phillips Head screws three 3 on each side of the unit 3 Unplug the insulated spade lugs from the Interlock Switch 4 Remove the two 2 6 32 hex nuts securing the Interlock Switch bracket to the Drive base and remove the assembly 5 Depress th...

Page 262: ... on the switch as shown in Figure 7 37 2 Install the hoods 3 Install the Interlock Switch and adjust it so it is activated when the Hood is closed and not activated when the Hood is raised The switch is adjusted by moving it in or out along the slotted mounting bracket Test the position of the switch by raising and lowering the Hood There is an audible click when the switch is activated 4 Install ...

Page 263: ...ARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 38 Drain O Ring Removal 1 Loosen the single thumbscrew on the front face of the unit between the Drying Station and Bath Station then remove the stainless steel cover plate over the two 2 wells by lifting it upward and out 2 Grasp the Drain Tube and gently twist and pull it up...

Page 264: ... Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 Installation Reassemble by following the removal procedure in reverse NOTE Do not stretch the O Ring Start and then roll the O Ring into position so there is no twist in the O Ring ...

Page 265: ...08 R1 September 2008 Fan Prior to disassembly move the Robotic Arm so that it is over the Drying Station and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 39 Fan ...

Page 266: ...ard 4 Disconnect the Fan Plug at the Fan 5 Remove the four 4 6 32 x 3 8 Phillips Head screws and the four 4 6 32 hex nuts fastening the finger guard and fan to the inner support Remove the Fan Installation Reassemble by following the removal procedure in reverse CAUTION Depress the plunger on the Interlock Switches as the outer side panel is installed CAUTION Before sliding the Top Cover back into...

Page 267: ... September 2008 Fuse Prior to disassembly move the Robotic Arm so that it is over the Drying Station and leave it in the up position WARNING Always disconnect the system power at the plug to the wall socket before beginning disassembly of the unit Figure 7 40 Main Unit Fuse ...

Page 268: ...nting plate a Fuse located in the Heater Module Assembly see Figure 7 27 4 Remove the Heater Module Assembly as described in this section 5 Remove the 11 6 32 x 3 16 Phillips Head screws used to fasten the cover assembly and skirt to the base Unplug the connector from the sensor bar and lift the cover skirt away from the base 6 Replace the fuse located on the rear of the Heater Module PC Board Ass...

Page 269: ...Abbott VP 2000 Processor Service Manual 8 1 30 608308 R1 September 2008 SECTION 8 SHUTDOWN STORAGE AND SHIPPING Section 8 Shutdown Storage and Shipping ...

Page 270: ...Shutdown Storage and Shipping Section 8 8 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 271: ...VP 2000 Processor Service Manual 8 3 30 608308 R1 September 2008 Table of Contents TOC Purpose of This Section 10 4 When to Decontaminate 10 5 Decontamination Method 10 6 Instrument 10 7 PC and Accessories 10 8 Packing 10 9 Storage 10 10 ...

Page 272: ...human sourced material Contamination hazards exist if parts of the instrument are not completely decontaminated Wear appropriate personal protective equipment such as gloves lab coat and protective eyewear CAUTION Chemical Hazard The FSE or operator could be exposed to hazardous chemicals when handling Abbott Laboratories sample preparation reagents Exposure to hazardous chemicals is minimized by ...

Page 273: ...strument according to standard laboratory regulations in the following cases before any maintenance or service is performed on the instrument before an FSE performs on site service on the instrument before the instrument is returned e g for repair prior to storage of the instrument prior to disposal of the instrument or parts of it in most cases before the instrument or individual parts leave the ...

Page 274: ...ntamination of the entire instrument Refer to the Abbott VP 2000 User Guide for specific decontamination instructions and refer to the Field Service Decontamination Checklist in Section 2 Safety in this manual WARNING Potential Biohazard Contamination hazards exist if parts of the instrument are not completely decontaminated Components with direct contact or the potential for direct or accidental ...

Page 275: ...d disconnect the PC from the Abbott VP 2000 Processor 3 Drain and remove the Fluid Flow Lines Drain Line and Water Line 4 Remove the Slide Basket from the Robotic Arm 5 Remove the Hoods 6 Remove the Vessel Carrier 7 Move the Robotic Arm all the way to the left side of the unit the side next to the power switch 8 Lock the Robotic Arm against the left vertical support using the internal shipping str...

Page 276: ...C and Accessories 1 Power off the PC monitor printer and UPS Disconnect the power cords from the power source 2 Disconnect all cables from the rear of the PC 3 Remove the monitor keyboard PC printer and place them in packing boxes Pack associated cabling with each component 4 Place the UPS in a sturdy packing box ...

Page 277: ...r with cover on the unit 3 Slide the shipping container sleeve into position 4 Insert hoods into the hood cartons 5 Wrap slide basket basket tool interface cable and power cable and insert them in one of the hood cartons 6 Install the lid and strap or tie container together Figure 8 1 Instrument and Hood Packing Box Instrument Packed Hood Packed Hoods and Instrument Packed ...

Page 278: ...008 Storage Use a cover to protect the instrument against dust and debris and store the instrument under the following conditions Storage Temperature 15 to 30 C 59 to 86 F Storage Humidity 15 to 85 non condensing Store the instrument in its original packaging Store all manuals and logbooks with the instrument ...

Page 279: ...Abbott VP 2000 Processor Service Manual 9 1 30 608308 R1 September 2008 SECTION 9 SPARE PARTS AND ACCESSORIES Section 9 Spare Parts and Accessories ...

Page 280: ...Spare Parts and Accessories Section 9 9 2 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

Page 281: ... Contents Abbott VP 2000 Processor Service Manual 9 3 30 608308 R1 September 2008 Table of Contents Purpose of This Section 9 4 Abbott VP 2000 Processor 9 5 Customer Replaceable Units 9 6 Field Replaceable Units 9 7 TOC ...

Page 282: ...his Section This section lists and identifies spare parts and accessories needed for maintenance and repair of the Abbott VP 2000 Processor Ordering information is also included NOTE The Field Replaceable Unit Database found on the Global Service and Support website maintains the most current part numbers and descriptions ...

Page 283: ...000 Processor Table 9 1 Abbott VP 2000 Processor Description Part Number 117 VAC 60 Hz 30 102832 230 VAC 50 60 Hz 30 102833 100 VAC 50 60 Hz 30 144203 Table 9 2 Abbott VP 2000 Processor Manuals and Software Description Part Number Abbott VP 2000 Processor User Guide 03N27 01 VP 2000 Processor Software Version 1 1 Installation Instructions 03N07 01 Abbott VP 2000 Processor Software Version 1 1 30 1...

Page 284: ...mbient Basins 30 144151 REAGENT VESSEL SS TEFZEL Heated Basin 30 144152 VESSEL LID Set of 3 Heater Reagent Basin Carrier Covers 30 144158 VENT TUBE KIT Straight Adapter Vent Tube Kit for adapting exhaust fan to lab vent system 30 144153 FRONT HOOD Transparent Safety Hood 30 144194 REAR HOOD Transparent Safety Hood 30 144195 HEATER MODULE INTERFACE CABLE DB9 to DB25 PIN Heater Module Interface Cabl...

Page 285: ...0 144162 DRYER ASSEMBLY 30 144163 DRYER ELEMENT ASSEMBLY 30 144164 DRYER MOTOR FAN ASSEMBLY 30 144165 X MOTOR ASSEMBLY 30 144166 X SENSOR BOARD ASSEMBLY 30 144167 POWER SUPPLY ASSEMBLY 30 144168 TRANSFORMER ASSEMBLY 230 VAC 30 144169 TRANSFORMER ASSEMBLY 100 VAC 30 144205 COMPUTER CONTROL BOARD ASSEMBLY 30 144170 Y SENSOR BOARD ASSEMBLY 30 144171 Y MOTOR ASSEMBLY 30 144172 X Y TABLE ASSEMBLY 30 14...

Page 286: ...CUIT BREAKER 100 VAC 30 144213 INTERLOCK SWITCH 30 144187 DRAIN TUBE O RING 5 pieces 30 144188 FAN 30 144189 FUSE 3 15 amp S B 30 144190 SENSOR BAR ASSEMBLY 30 144196 STAINLESS STEEL VESSELS uncoated 30 144206 FLUID HOOK UP KIT 30 144207 SHEET METAL BASE SKIRT KIT HEATER MODULE 30 144209 HANDLES FOR REAGENT CARRIER VESSEL 2 30 144210 MODIFIED I O ADAPTER 30 144200 Y MOTOR DRIVE PULLEY 30 144211 SE...

Page 287: ...sor Service Manual 9 9 30 608308 R1 September 2008 230 V TRANSFORMER HEATER MODULE 30 144212 FLUID SYSTEM SERVICE KIT 30 144208 TEST CONTROL MODULE 30 144201 GREASE 30 144202 VP 2000 HARDWARE KIT 30 144426 Table 9 4 Field Replacement Units Parts Part Number ...

Page 288: ...Spare Parts and Accessories Section 9 9 10 Abbott VP 2000 Processor Service Manual 30 608308 R1 September 2008 NOTES ...

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