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ABB ACS310, User Manual

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ABB ACS310 User Manual Download Page 13

Table of contents   13

16. Technical data

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  335
Ratings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  336

Definitions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  337
Sizing   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  338
Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  338

Fuses and alternate short-circuit protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  340

Fuses   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  340
Alternate short-circuit protection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  340
Fuses and MMPs   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  341
Size of copper conductor in cablings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  342

Dimensions, weights and free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  343

Dimensions and weights      . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  343
Free space requirements   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  344

Losses, cooling data and noise  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  345

Losses and cooling data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  345
Noise  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  346

Terminal and lead-through data for the power cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  346
Terminal and lead-through data for the control cables   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  347
Electric power network specification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  348
Motor connection data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  348
Control connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  350
Clearance and creepage distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  350
Efficiency  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  350
Degrees of protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  350
Ambient conditions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  351
Materials   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  352
Applicable standards  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  352
CE marking  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  353

Compliance with the European EMC Directive  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  353

Compliance with EN 61800-3:2004  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  353

Definitions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  353
Category C1   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  353
Category C2   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  354
Category C3   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  354

UL marking   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  355

UL checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  355

C-Tick marking   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  355
RoHS marking  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  356
Declaration of incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  356

17. Dimension drawings

Frame sizes R0 and R1, IP20 (cabinet installation) / UL open  . . . . . . . . . . . . . . . . . . . . . . .  358
Frame sizes R0 and R1, IP20 / NEMA 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  359
Frame size R2, IP20 (cabinet installation) / UL open   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  360
Frame size R2, NEMA 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  361
Frame size R3, IP20 (cabinet installation) / UL open   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  362
Frame size R3, NEMA 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  363
Frame size R4, IP20 (cabinet installation) / UL open   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  364

Aotewell Ltd 

www.aotewell.com 

Industry Automation

HongKong|UK|China

[email protected]

+86-755-8660-6182

Summary of Contents for ACS310

Page 1: ...ABB drives User s manual ACS310 drives Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 2: ...L 01 relay output extension module user s manual for ACS310 ACS350 3AUA0000035974 MUL1 R1 installation instructions for ACS150 ACS310 ACS350 and ACS355 3AFE68642868 MUL1 R3 installation instructions for ACS310 ACS350 and ACS355 3AFE68643147 MUL1 R4 installation instructions for ACS310 and ACS350 3AUA0000025916 SREA 01 Ethernet adapter module quick start up guide 3AUA0000042902 SREA 01 Ethernet ada...

Page 3: ...IVE 2016 01 11 2016 ABB Oy All Rights Reserved Safety Table of contents Mechanical installation Electrical installation Start up and control with I O Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 4: ...Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 5: ...ms and abbreviations 21 Quick installation and commissioning flowchart 22 3 Operation principle and hardware description What this chapter contains 23 Operation principle 23 Product overview 24 Layout 24 Power connections and control interfaces 25 Type designation label 26 Type designation key 27 4 Mechanical installation What this chapter contains 29 Checking the installation site 29 Requirements...

Page 6: ... the motor and motor cable in short circuit situations 41 Protecting the drive motor cable and input power cable against thermal overload 41 Protecting the motor against thermal overload 41 Using residual current devices RCD with the drive 42 Implementing a bypass connection 42 Protecting the contacts of relay outputs 42 6 Electrical installation What this chapter contains 45 Checking the insulati...

Page 7: ...odes 79 Assistant control panel 80 Features 80 Overview 81 Operation 82 Output mode 86 Parameters mode 88 Assistants mode 91 Changed parameters mode 93 Fault logger mode 94 Time and date mode 95 Parameter backup mode 97 IO settings mode 100 10 Application macros What this chapter contains 101 Overview of macros 101 Summary of the I O connections of the application macros 103 ABB standard macro 104...

Page 8: ...Diagnostics 121 Block diagram Start stop direction source for EXT1 121 Block diagram Reference source for EXT1 121 Reference types and processing 122 Settings 122 Diagnostics 122 Reference trimming 123 Settings 123 Example 124 Programmable analog inputs 124 Settings 124 Diagnostics 125 Programmable analog output 125 Settings 125 Diagnostics 125 Programmable digital inputs 126 Settings 126 Diagnost...

Page 9: ...xternal fault 134 Stall protection 134 Motor thermal protection 135 Earth fault protection 135 Incorrect wiring 135 Input phase loss 136 Pre programmed faults 136 Overcurrent 136 DC overvoltage 136 DC undervoltage 136 Drive temperature 136 Short circuit 136 Internal fault 136 Operation limits 136 Settings 136 Power limit 137 Automatic resets 137 Settings 137 Diagnostics 137 Supervisions 137 Settin...

Page 10: ...153 Amplitude loggers 153 Settings 154 Diagnostics 154 PFC and SPFC control 155 PFC control 155 SPFC control 155 Settings 158 Diagnostics 158 Connection diagram example 159 Pipe fill 160 Reference ramping 160 PID reference ramping 161 Settings 161 12 Actual signals and parameters What this chapter contains 163 Terms and abbreviations 163 Fieldbus equivalent 164 Default values with different macros...

Page 11: ...0 22 ACCEL DECEL 204 25 CRITICAL SPEEDS 207 26 MOTOR CONTROL 208 29 MAINTENANCE TRIG 211 30 FAULT FUNCTIONS 212 31 AUTOMATIC RESET 218 32 SUPERVISION 220 33 INFORMATION 222 34 PANEL DISPLAY 223 35 MOTOR TEMP MEAS 228 36 TIMED FUNCTIONS 230 37 USER LOAD CURVE 234 40 PROCESS PID SET 1 236 41 PROCESS PID SET 2 247 42 EXT TRIM PID 249 44 PUMP PROTECTION 251 45 ENERGY SAVING 256 46 PUMP CLEANING 257 52...

Page 12: ...hapter contains 311 Safety 311 Alarm and fault indications 311 How to reset 311 Fault history 312 Alarm messages generated by the drive 313 Alarms generated by the Basic control panel 317 Fault messages generated by the drive 320 Embedded fieldbus faults 327 No master device 327 Same device address 327 Incorrect wiring 327 15 Maintenance and hardware diagnostics What this chapter contains 329 Main...

Page 13: ...onnection data 350 Clearance and creepage distance 350 Efficiency 350 Degrees of protection 350 Ambient conditions 351 Materials 352 Applicable standards 352 CE marking 353 Compliance with the European EMC Directive 353 Compliance with EN 61800 3 2004 353 Definitions 353 Category C1 353 Category C2 354 Category C3 354 UL marking 355 UL checklist 355 C Tick marking 355 RoHS marking 356 Declaration ...

Page 14: ...Further information Product and service inquiries 375 Product training 375 Providing feedback on ABB Drives manuals 375 Document library on the Internet 375 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 15: ...n you about conditions which can result in serious injury or death and or damage to the equipment and advise on how to avoid the danger The following warning symbols are used in this manual Electricity warning warns of hazards from electricity which can cause physical injury and or damage to the equipment General warning warns about conditions other than those caused by electricity which can resul...

Page 16: ...n or voltage withstand tests on the drive Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system is connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive See page 46 Note When the internal EMC filter is disconnected the dr...

Page 17: ...r at speeds above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault reset functions if dangerous situations can occur When activated these functions reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel start and stop key...

Page 18: ...18 Safety Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 19: ... manual is applicable to the ACS310 drive firmware version 4 050 or later See parameter 3301 FIRMWARE on page 222 Target audience The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols The manual is written for readers worldwide Both SI and imperial units are shown Special US instructions for installations in the United States a...

Page 20: ...llation of the drive Start up and control with I O page 57 tells how to start up the drive as well as how to start stop change the direction of the motor rotation and adjust the motor speed through the I O interface Control panels page 67 describes the control panel keys LED indicators and display fields It also instructs in using the panel in control monitoring and changing the settings Applicati...

Page 21: ...igital multipoint systems EMC Electromagnetic compatibility FlashDrop Hand held drive programming tool that can also be used to copy parameters to a drive that is not powered up Frame size Relates to the construction type of the component in question The term is often used in reference to a group of components that share a similar mechanical construction To determine the frame size of a component ...

Page 22: ...cription Type designation key on page 27 Electrical installation Checking the compatibility with IT ungrounded and corner grounded TN systems on page 46 Install the drive on a wall or in a cabinet Mechanical installation on page 29 Route the cables Planning the electrical installation Routing the cables on page 39 Check the insulation of the input cable and the motor and the motor cable Electrical...

Page 23: ...ple The ACS310 is a wall or cabinet mountable drive for controlling AC induction motors The figure below shows the simplified main circuit diagram of the drive The rectifier converts three phase AC voltage to DC voltage The capacitor bank of the intermediate circuit stabilizes the DC voltage The inverter converts the DC voltage back to AC voltage for the AC motor AC motor M 3 Rectifier Intermediat...

Page 24: ... See section LEDs on page 333 9 EMC filter grounding screw EMC Note The screw is on the front in frame size R4 10 Varistor grounding screw VAR 11 EIA 485 connection 12 Jumper J701 for connecting EIA 485 termination resistor 13 I O connections 14 Switch S1 for selecting voltage or current for analog inputs 15 Input power connection U1 V1 W1 and motor connection U2 V2 W2 Braking chopper connection i...

Page 25: ...C max 10 mA AI2 Analog input 2 GND AI1 Analog input 1 0 10 V SCR Screen Analog output 0 20 mA AI1 AI2 EMC VAR EMC filter grounding screw Varistor grounding screw ROCOM PROGRAMMABLE RELAY AND DIGITAL OUTPUTS Control panel RJ 45 Modbus RTU RS 232 MREL relay output extension module 11 17 18 19 20 21 22 AO 7 GND 8 12 13 14 15 16 10 6 5 1 2 SHIELD B A GND_A 23 24 25 26 Modbus RTU EIA 485 PROGRAMMABLE D...

Page 26: ...U1 V I2 9 7 A f2 0 500 Hz N713 RoHS 1 Type designation see section Type designation key on page 27 2 Degree of protection by enclosure IP and UL NEMA 3 Nominal ratings see section Ratings on page 336 4 Serial number of format MYYWWRXXXX where M Manufacturer YY 09 10 11 for 2009 2010 2011 WW 01 02 03 for week 1 week 2 week 3 R A B C for product revision number XXXX Integer starting every week from ...

Page 27: ...equency Configuration J404 ACS CP C Basic control panel 1 J400 ACS CP A Assistant control panel 1 R700 ACS310 User s Manual in English 3AUA0000044201 EN R701 ACS310 User s Manual in German 3AUA0000048396 DE R702 ACS310 User s Manual in Italian 3AUA0000048398 IT R707 ACS310 User s Manual in French 3AUA0000048400 FR R708 ACS310 User s Manual in Spanish 3AUA0000048401 ES 1 The ACS310 is compatible wi...

Page 28: ...28 Operation principle and hardware description Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 29: ...e size a back mounting all frame sizes b side mounting frame sizes R0 R2 c DIN rail mounting all frame sizes The drive must be installed in an upright position Check the installation site according to the requirements below Refer to chapter Dimension drawings on page 357 for frame details Requirements for the installation site Operation conditions See chapter Technical data on page 335 for the all...

Page 30: ...immediately next to each other Required tools To install the drive you need the following tools screwdrivers as appropriate for the mounting hardware used wire stripper tape measure drill if the drive will be installed with screws bolts mounting hardware screws or bolts if the drive will be installed with screws bolts For the number of screws bolts see With screws on page 32 Aotewell Ltd www aotew...

Page 31: ...4 short form user s manual 5 possible options Basic control panel Assistant control panel or complete User s Manual Checking the delivery Check that there are no signs of damage Notify the shipper immediately if damaged components are found Before attempting installation and operation check the information on the type designation label of the drive to verify that the drive is of the correct type S...

Page 32: ...ot enter the drive during the installation With screws 1 Mark the hole locations using for example the mounting template cut out from the package The locations of the holes are also shown in the drawings in chapter Dimension drawings on page 357 The number and location of the holes used depend on how the drive is installed a back mounting frame sizes R0 R4 four holes b side mounting frame sizes R0...

Page 33: ...e wall 4 Tighten the screws in the wall securely On DIN rail 1 Click the drive to the rail To detach the drive press the release lever on top of the drive 1b 3 4 1 1b Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 34: ...te to the plate at the bottom of the drive with the provided screws 2 For frame sizes R0 R2 fasten the I O clamping plate to the clamping plate with the provided screws 1 2 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 35: ...re not followed the drive may experience problems that the warranty does not cover Implementing the AC power line connection See the requirements in section Electric power network specification on page 348 Use a fixed connection to the AC power line WARNING As the leakage current of the device typically exceeds 3 5 mA a fixed installation is required according to IEC 61800 5 1 Selecting the supply...

Page 36: ...he input power and motor cables according to local regulations The input power and the motor cables must be able to carry the corresponding load currents See section Ratings on page 336 for the rated currents The cable must be rated for at least 70 C maximum permissible temperature of the conductor in continuous use For US see section Additional US requirements on page 38 The conductivity of the P...

Page 37: ...able shield of the drive is shown below It consists of a concentric layer of copper wires The better and tighter the shield the lower the emission level and bearing currents Symmetrical shielded cable three phase conductors a concentric or otherwise symmetrically constructed PE conductor and a shield Motor cables recommended for input cables also PE conductor and shield Shield Shield PE PE Allowed...

Page 38: ...able Six conductor three phases and three ground type MC continuous corrugated aluminium armor cable with symmetrical grounds is available from the following suppliers trade names in parentheses Anixter Wire Cable Philsheath BICC General Corp Philsheath Rockbestos Co Gardex Oaknite CLX Shielded power cable is available from the following suppliers Belden LAPPKABEL ÖLFLEX Pirelli Selecting the cont...

Page 39: ...xceed 3 m 10 ft The cable type tested and approved by ABB is used in control panel option kits Routing the cables Route the motor cable away from other cable routes Motor cables of several drives can be run in parallel installed next to each other It is recommended that the motor cable input power cable and control cables are installed on separate trays Avoid long parallel runs of motor cables wit...

Page 40: ...200 mm 8 in Input power cable Control cables 90 min 500 mm 20 in Lead 24 V and 230 V control cables in separate ducts inside the cabinet Not allowed unless the 24 V cable is insulated for 230 V or insulated with an insulation sleeving for 230 V 230 V 24 V 230 V 24 V Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 41: ...put and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive No additional thermal protection devices are needed WARNING If the drive is connected to multiple motors a separate thermal overload switch must be used for protecting each cable and motor These devices may require a separate fuse to cut off the short circuit current Protecti...

Page 42: ...pplied Implementing a bypass connection WARNING Never connect the supply power to the drive output terminals U2 V2 and W2 Power line voltage applied to the output can result in permanent damage to the drive If frequent bypassing is required employ mechanically connected switches or contactors to ensure that the motor terminals are not connected to the AC power line and drive output terminals simul...

Page 43: ...tive load as possible Do not install protective components at the I O terminal block Drive relay output Drive relay output Drive relay output Varistor RC filter Diode 230 V AC 24 V DC 230 V AC Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 44: ...44 Planning the electrical installation Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 45: ...ng installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Checking the insulation of the assembly Drive Do not make any voltage tolerance or insulation resistance tests for example hi pot or megger on any part of the drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the cha...

Page 46: ...RNING Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system is connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise th...

Page 47: ...Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends For the 1 phase supply connect power to U1 L and V1 N terminals Route the motor cable input power cable and control cables separately For mo...

Page 48: ... 22 lbf in for R4 2 Strip the motor cable and twist the shield to form as short a pigtail as possible Fasten the twisted shield under the grounding clamp Connect the phase conductors to the U2 V2 and W2 terminals Use a tightening torque of 0 8 N m 7 lbf in for frame sizes R0 R2 1 7 N m 15 lbf in for R3 and 2 5 N m 22 lbf in for R4 3 Secure the cables outside the drive mechanically 1 1 2 2 2 Aotewe...

Page 49: ...lection for analog inputs Switch S1 selects voltage 0 2 10 V 10 10 V or current 0 4 20 mA 20 20 mA as the signal types for analog inputs AI1 and AI2 The factory settings are unipolar voltage for AI1 0 2 10 V and unipolar current for AI2 0 4 20 mA which correspond to the default usage in the application macros The switch is located to the left of I O terminal 9 see the I O terminal figure above X1A...

Page 50: ... Frequency input If DI5 is used as a frequency input see section Frequency input on page 127 for how to set parameters accordingly SCR AI 10V 1 10 kohm Unipolar voltage 10 V GND 10 V Bipolar voltage Unipolar Bipolar current Use external power supply GND SCR AI GND SCR AI GND 9 24V 10 GND 11 DCOM 12 DI1 13 DI2 14 DI3 15 DI4 16 DI5 9 24V 10 GND 11 DCOM 12 DI1 13 DI2 14 DI3 15 DI4 16 DI5 X1 X1 NPN co...

Page 51: ... 24 V 200 mA output must not be exceeded Note The sensor is supplied through its current output and the drive feeds the supply voltage 24 V Thus the output signal must be 4 20 mA not 0 20 mA X1A 5 AI2 Process actual value measurement or reference 0 4 20 mA Rin 100 ohm 6 GND 9 24V Auxiliary voltage output non isolated 24 V DC max 200 mA 10 GND 4 20 mA Two wire sensor transmitter P I X1A 5 AI2 Proce...

Page 52: ...cuit common 7 AO Output frequency value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 13 DI2 Forward 0 Reverse 1 14 DI3 Constant speed selection 1 15 DI4 Constant speed selection 1 16 DI5 Acceleration and deceleration selection 2 X1B 17 ROCOM Relay output 1 No fa...

Page 53: ...in the cable together and connect the bundle to the SCR terminal terminal 1 5 Analog signals Strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp 6 Connect the conductors to the appropriate terminals Use a tightening torque of 0 4 N m 3 5 lbf in 7 Twist the grounding conductors of each pair in the analog signal cable together and connect the ...

Page 54: ...shunts as in the figure below RS 232 Plug a communication cable into the control panel connection X2 The cable must be shorter than 3 meters X1C 23 SCR Fieldbus cable shield screen 24 B Positive 25 A Negative 25 GND_A Fieldbus common SCR GND SCR GND_A A B J701 X1C J701 Fieldbus Fieldbus controller Jumper shunts connect the 120 ohm termination resistor J701 J701 EIA 485 RS 232 Fieldbus controller 3...

Page 55: ...on page 30 The motor and the driven equipment are ready for start See Planning the electrical installation Checking the compatibility of the motor and drive on page 36 as well as Technical data Motor connection data on page 348 ELECTRICAL INSTALLATION See Planning the electrical installation on page 35 and Electrical installation on page 45 For ungrounded and corner grounded systems The internal E...

Page 56: ...ternal control I O connections are OK The input power voltage cannot be applied to the output of the drive with a bypass connection Terminal cover and for NEMA 1 hood and connection box are in place Check Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 57: ... electrician The safety instructions given in chapter Safety on page 15 must be followed during the start up procedure The drive starts up automatically at power up if the external run command is on and the drive is in the remote control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of incorrect direction of ro...

Page 58: ...section How to perform a guided start up on page 62 or perform a manual start up see section How to perform a manual start up on page 59 The Start up assistant which is included in the Assistant control panel only guides you through all essential settings to be done In the manual start up the drive gives no guidance you go through the very basic settings by following the instructions given in sect...

Page 59: ... with the Assistant control panel see section Assistant control panel on page 80 Enter the motor data from the motor nameplate Note Set the motor data to exactly the same value as on the motor nameplate For example if the nominal motor speed is 1470 rpm on the nameplate setting the value of parameter 9908 MOTOR NOM SPEED to 1500 rpm results in the wrong operation of the drive nominal motor voltage...

Page 60: ... parameter value by pressing Enter the rest of the motor data nominal motor current parameter 9906 Allowed range 0 2 2 0 I2N A nominal motor frequency parameter 9907 nominal motor speed parameter 9908 nominal motor power parameter 9909 Select the application macro parameter 9902 according to how the control cables are connected The default value 1 ABB STANDARD is suitable in most cases REM MENU FW...

Page 61: ...t the phases by changing the value of parameter 9914 to the opposite ie from 0 NO to 1 YES or vice versa Verify your work by applying input power and repeating the check as described above Set parameter 1611 back to 2 SHORT VIEW FINAL CHECK Check that the drive state is OK Basic control panel Check that there are no faults or alarms shown on the display If you want to check the LEDs on the front o...

Page 62: ... The Start up assistant now guides you through the set up tasks starting with the motor set up Set the motor data to exactly the same value as on the motor nameplate Scroll to the desired parameter value with keys and press to accept and continue with the Start up assistant Note At any time if you press the Start up assistant is stopped and the display goes to the Output mode The basic start up is...

Page 63: ...irection of the motor is the same as indicated on the display means forward and reverse Press to stop the motor To change the direction of the motor rotation If parameter 9914 PHASE INVERSION is not visible first set parameter 1611 PARAMETER VIEW to 3 LONG VIEW Invert the phases by changing the value of parameter 9914 to the opposite ie from 0 NO to 1 YES or vice versa Verify your work by applying...

Page 64: ...set up is completed check that there are no faults or alarms shown on the display and the panel LED is green and does not blink The drive is now ready for use Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 65: ... control the panel display shows text REM STARTING AND CONTROLLING THE SPEED OF THE MOTOR Start by switching digital input DI1 on Basic control panel Text FWD starts flashing fast and stops after the setpoint is reached Assistant control panel The arrow starts rotating It is dotted until the setpoint is reached Regulate the drive output frequency motor speed by adjusting the voltage of analog inpu...

Page 66: ...66 Start up and control with I O Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 67: ... values Assistant control panel This panel described in section Assistant control panel on page 80 includes pre programmed assistants to automate the most common parameter setups The panel provides language support It is available with different language sets Applicability The manual is applicable to panels with the panel revisions and the panel firmware versions given in the table below Panel typ...

Page 68: ...NGUAGE to find out the languages supported by the different Assistant control panels ABB Oy ACS CP A S N M0935E0001 RoHS 1 Panel type code 2 Serial number of format MYYWWRXXXX where M Manufacturer YY 08 09 10 for 2008 2009 2010 WW 01 02 03 for week 1 week 2 week 3 R A B C for panel revision XXXX Integer starting every week from 0001 3 RoHS mark the label of your drive shows the valid markings 3 2 ...

Page 69: ...umeric control panel with an LCD display copy function parameters can be copied to the control panel memory for later transfer to other drives or for backup of a particular system Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 70: ...rameter and Reference modes 2 RESET EXIT Exits to the next higher menu level without saving changed values Resets faults in the Output and Fault modes 3 MENU ENTER Enters deeper into menu level In the Parameter mode saves the displayed value as the new setting 4 Up Scrolls up through a menu or list Increases a value if a parameter is selected Increases the reference value in the Reference mode Hol...

Page 71: ...al and remote control and monitor up to three actual values one at a time To do other tasks go first to the Main menu and select the appropriate mode How to perform common tasks The table below lists common tasks the mode in which you can perform them and the page number where the steps of the task are described in detail Task Mode Page How to find out the panel firmware version At power up 72 How...

Page 72: ...st time the drive is powered up it is in remote control REM and controlled through the drive I O terminals To switch to local control LOC and control the drive using the control panel press The result depends on how long you press the key If you release the key immediately the display flashes LoC the drive stops Set the local control reference as instructed on page 75 If you press the key for abou...

Page 73: ...control by pressing The display briefly shows message LoC before returning to the previous display 2 To change the direction from forward FWD shown at the bottom to reverse REV shown at the bottom or vice versa press Note Parameter 1003 DIRECTION must be set to 3 REQUEST LOC REM LOC Hz OUTPUT FWD 491 LOC Hz OUTPUT REV 491 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales ao...

Page 74: ...on the right Page 77 tells how to select up to three signals to be monitored in the Output mode The table below shows how to view them one at a time How to browse the monitored signals Step Action Display 1 If more than one signals have been selected to be monitored see page 77 you can browse them in the Output mode To browse the signals forward press key repeatedly To browse them backward press k...

Page 75: ...rol Note With group 11 REFERENCE SELECT you can allow the reference modification in remote control REM 3 If the panel is not in the Reference mode rEF not visible press key or until you see rEF and then press Now the display shows the current reference value with under the value 4 To increase the reference value press To decrease the reference value press The value changes immediately when you pre...

Page 76: ...he display shows one of the parameters in the selected group 5 Use keys and to find the desired parameter 6 Press and hold for about two seconds until the display shows the value of the parameter with underneath indicating that changing of the value is now possible Note When is visible pressing keys and simultaneously changes the displayed value to the default value of the parameter 7 Use keys and...

Page 77: ...lays text n A 2 Specify the decimal point location or use the decimal point location and unit of the source signal setting 9 DIRECT Bar graphs are not available for basic control panel For details see parameter 3404 Signal 1 parameter 3404 OUTPUT1 DSP FORM Signal 2 parameter 3411 OUTPUT2 DSP FORM Signal 3 parameter 3418 OUTPUT3 DSP FORM 3 Select the units to be displayed for the signals This has n...

Page 78: ...identical to the original system Copy a partial parameter set from the control panel to a drive dL P Download partial The partial set does not include user sets internal motor parameters parameters 9905 9909 1605 1607 5201 nor any group 53 EFB PROTOCOL parameters The source and target drives and their motor sizes do not need to be the same Copy user set 1 parameters from the control panel to the d...

Page 79: ...re in the Output mode otherwise by pressing repeatedly until you see MENU at the bottom 2 If the panel is not in the Copy mode CoPY not visible press key or until you see CoPY Press 3 To upload all parameters including user sets from the drive to the control panel step to uL with keys and Press During the transfer the display shows the degree of completion in percent To perform downloads step to t...

Page 80: ...ction for the display Start up assistant to ease drive commissioning copy function parameters can be copied to the control panel memory for later transfer to other drives or for backup of a particular system context sensitive help real time clock Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 81: ... function 5 Up Scrolls up through a menu or list displayed in the center of the LCD display Increments a value if a parameter is selected Increments the reference value if the upper right corner is highlighted Holding the key down changes the value faster 6 Down Scrolls down through a menu or list displayed in the center of the LCD display Decrements a value if a parameter is selected Decrements t...

Page 82: ...is described in this chapter When a fault or alarm occurs the panel goes automatically to the Fault mode showing the fault or alarm You can reset it in the Output or Fault mode see chapter Fault tracing on page 311 No Field Alternatives Significance 1 Control location LOC Drive control is local that is from the control panel REM Drive control is remote such as the drive I O or fieldbus 2 State For...

Page 83: ...set the frequency reference Output 87 How to change the value of a parameter Parameters 88 How to select the monitored signals Parameters 89 How to perform guided tasks specification of related parameter sets with assistants Assistants 91 How to view and edit changed parameters Changed parameters 93 How to view faults Fault logger 94 How to reset faults and alarms Output Fault 311 How to show hide...

Page 84: ...el ROM check sum Flash Rev flash content version Flash content comment When you release the key the panel goes to the Output mode 01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START STOP DIR 11 REFERENCE SELECT EXIT SEL 00 00 LOC PAR GROUPS 10 This group defines external sources EXT1 and EXT2 for commands that enable start stop and EXIT 00 00 LOC HELP external sources EXT1 and EXT2 fo...

Page 85: ...panel press The result depends on how long you press the key If you release the key immediately the display flashes Switching to the local control mode the drive stops Set the local control reference as instructed on page 87 If you press the key for about two seconds the drive continues as before The drive copies the current remote values for the run stop status and the reference and uses them as ...

Page 86: ...tion Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 If the drive is in remote control REM shown on the status line switch to local control by pressing The display briefly shows a message about changing the mode and then returns to the Output mode 3 To change the direction from forward shown on the status line to reverse shown on the status line or vi...

Page 87: ...t corner of the display press The value changes immediately It is stored in the drive permanent memory and restored automatically after power switch off To decrease the value press Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 To increase the contrast press keys and simultaneously To decrease the contrast press keys and simultaneously EXIT DIR MENU ...

Page 88: ...rements the value Holding the key down changes the value faster Pressing the keys simultaneously replaces the displayed value with the default value MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 LOC MAIN MENU 1 ENTER 01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START STOP DIR 11 REFERENCE SELECT EXIT SEL 00 00 LOC PAR GROUPS 01 99 START UP DATA 01 OPERATING DATA 03 FB ...

Page 89: ...cimal number or a bar graph For decimal numbers you can specify the decimal point location or use the decimal point location and unit of the source signal setting 9 DIRECT For details see parameter 3404 Signal 1 parameter 3404 OUTPUT1 DSP FORM Signal 2 parameter 3411 OUTPUT2 DSP FORM Signal 3 parameter 3418 OUTPUT3 DSP FORM 3 Select the units to be displayed for the signals This has no effect if p...

Page 90: ...407 Signal 1 parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX Signal 2 parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX Signal 3 parameters 3420 OUTPUT3 MIN and 3421 OUTPUT3 MAX Step Action Display 3406 OUTPUT1 MIN CANCEL SAVE 00 00 LOC 0 0 Hz PAR EDIT 3407 OUTPUT1 MAX CANCEL SAVE 00 00 LOC 500 0 Hz PAR EDIT Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 ...

Page 91: ...TANTS on the menu keys and and pressing 3 Select the assistant keys and and press If you select any other assistant than the Start up assistant it guides you through the task of specification of its parameter set as shown in steps 4 and 5 below After that you can select another assistant on the Assistants menu or exit the Assistants mode The Motor set up assistant is used here as an example If you...

Page 92: ...he setting of the next parameter press To stop the assistant press Step Action Display 9905 MOTOR NOM VOLT EXIT SAVE 00 00 LOC 240 V PAR EDIT EXIT Set as given on the motor nameplate Voltage value must correspond to motor D Y connection EXIT 00 00 LOC HELP SAVE EXIT 9906 MOTOR NOM CURR EXIT SAVE 00 00 LOC 1 2 A PAR EDIT Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aote...

Page 93: ...th keys and Pressing the key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultaneously replaces the displayed value with the default value 5 To accept the new value press If the new value is the default value the parameter is removed from the list of changed parameters To cancel the new value and keep the original press MENU EXIT PARAMET...

Page 94: ...sing The display shows the fault log starting with the latest fault The number on the row is the fault code according to which the causes and corrective actions are listed in chapter Fault tracing on page 311 3 To see the details of a fault select it with keys and and press 4 To show the help text press Scroll the help text with keys and After reading the help press to return to the previous displ...

Page 95: ...E on the menu with keys and and pressing 3 To show hide the clock select CLOCK VISIBLILITY on the menu press select Show clock Hide clock and press or if you want to return to the previous display without making changes press To specify the date format select DATE FORMAT on the menu press and select a suitable format Press to save or to cancel your changes To specify the time format select TIME FO...

Page 96: ...d dates of the period during which daylight saving time is used in each country or area whose daylight saving changes you can select to be followed To disable automatic clock transitions according to the daylight saving changes select Off and press To enable automatic clock transitions select the country or area whose daylight saving changes are followed and press To return to the previous display...

Page 97: ...om the control panel to the drive DOWNLOAD FULL SET This writes all parameters including the internal non user adjustable motor parameters to the drive It does not include the user sets of parameters Note Only use this function to restore a drive from a backup or to transfer parameters to systems that are identical to the original system Copy a partial parameter set part of the full set from the c...

Page 98: ...d the display shows a message about the completion Press to return to the Par backup menu To perform downloads select the appropriate operation here DOWNLOAD FULL SET is used as an example on the Par backup menu with keys and and press The display shows the degree of completion in percent Press if you want to stop the operation After the download is completed the display shows a message about the ...

Page 99: ...eg 9A7 means 9 7 A Y 2 200 V 4 400 V Z i European loading package n US loading package FIRMWARE firmware version of the drive You can scroll the information with keys and 4 Press to return to the Par backup menu MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 LOC MAIN MENU 1 ENTER UPLOAD TO PANEL BACKUP INFO DOWNLOAD FULL SET DOWNLOAD APPLICATION DOWNLOAD USER SET1 EXIT SEL 00 00 LOC ...

Page 100: ... the display shows the current settings for the selection 4 Select the setting line with a parameter number with keys and and press 5 Specify a new value for the setting with keys and Pressing the key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultaneously replaces the displayed value with the default value 6 To save the new value pres...

Page 101: ...e constant speeds are used Start stop is controlled with one digital input level start and stop It is possible to switch between two acceleration and deceleration times 3 wire Ordinary speed control applications where no one two or three constant speeds are used The drive is started and stopped with push buttons Alternate Speed control applications where no one two or three constant speeds are use...

Page 102: ... and adding auxiliary pumps directly on line when needed SPFC control Soft PFC control for pump alternation applications where lower pressure peaks are desirable when a new auxiliary motor is started User The user can save the customized standard macro ie the parameter settings including group 99 START UP DATA into the permanent memory and recall the data at a later time For example two user macro...

Page 103: ...top Start Stop Start Hand Stop Start Hand Stop Start Hand Stop Start DI2 Fwd Rev Stop pulse Start rev Fwd Rev Fwd Rev Hand Hand PID Hand PID PFC Fwd Rev DI3 Const speed input 1 Fwd Rev Const speed input 1 Freq ref up Hand Au to Const speed 1 Interlock Const speed input 1 DI4 Const speed input 2 Const speed input 1 Const speed input 2 Freq ref down Fwd Rev Auto Run enable Interlock Const speed inpu...

Page 104: ...4 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 13 DI2 Forward 0 Reverse 1 14 DI3 Constant speed selection 1 15 DI4 Constant speed selection 1 16 DI5 Acceleration and deceleration selection 2 X1B 17 ROCOM Relay output 1 No fault Fault 1 18 RONC 19 RONO 20 DOSRC Digital output max 100 mA No fault Fault 1 21 DOOUT 22 DOGND max 500 ohm 1 10 ...

Page 105: ...2 Not in use by default 0 10 V 6 GND Analog input circuit common 7 AO Output frequency value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Start pulse 13 DI2 Stop pulse 14 DI3 Forward 0 Reverse 1 15 DI4 Constant speed selection 1 16 DI5 Constant speed selection 1 X1B 17 ROCOM R...

Page 106: ... output circuit common 9 24V Auxiliary voltage output 24 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Start forward If DI1 DI2 the drive stops 13 DI2 Start reverse 14 DI3 Constant speed selection 1 15 DI4 Constant speed selection 1 16 DI5 Acceleration and deceleration selection 2 X1B 17 ROCOM Relay output 1 No fault Fault 1 18 RONC 19 RONO 20 DOSRC Dig...

Page 107: ...put circuit common 7 AO Output frequency value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 13 DI2 Forward 0 Reverse 1 14 DI3 Output frequency reference up 1 15 DI4 Output frequency reference down 1 16 DI5 Constant speed 1 parameter 1202 CONST SPEED 1 X1B 17 ROC...

Page 108: ...nce Auto 0 20 mA 2 6 GND Analog input circuit common 7 AO Output frequency value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 Hand 13 DI2 Forward 0 Reverse 1 Hand 14 DI3 Hand 0 Auto 1 control selection 15 DI4 Forward 0 Reverse 1 Auto 16 DI5 Stop 0 Start 1 Auto X...

Page 109: ...Process actual value 4 20 mA 3 6 GND Analog input circuit common 7 AO Output frequency value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 Hand 13 DI2 Hand 0 PID 1 control selection 14 DI3 Constant speed 1 parameter 1202 CONST SPEED 1 15 DI4 Run enable 16 DI5 Sto...

Page 110: ...common 7 AO Output frequency value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 Hand 13 DI2 Hand 0 PID PFC 1 control selection 14 DI3 Interlock Deactivation always stops the drive 15 DI4 Interlock Deactivation stops constant speed motor 16 DI5 Stop 0 Start 1 PID...

Page 111: ... Analog input circuit common 7 AO Output frequency value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 V DC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 Hand 13 DI2 Hand 0 PID PFC 1 control selection 14 DI3 Interlock Deactivation always stops the drive 15 DI4 Interlock Deactivation stops constant speed motor 16 ...

Page 112: ...r 9902 to 1 USER S1 SAVE Press Assistant control panel or Basic control panel to save To recall User macro 1 Change parameter 9902 to 0 USER S1 LOAD Press Assistant control panel or Basic control panel to load The user macro can also be switched through digital inputs see parameter 1605 Note User macro load restores the parameter settings including group 99 START UP DATA Check that the settings co...

Page 113: ...ee section ABB standard macro on page 104 with the following differences Parameter Default value 1001 EXT1 COMMANDS 10 COMM 1102 EXT1 EXT2 SEL 8 COMM 1103 REF1 SELECT 8 COMM 1604 FAULT RESET SEL 8 COMM 2201 ACC DEC 1 2 SEL 0 NOT SEL 3018 COMM FAULT FUNC 1 FAULT 5302 EFB STATION ID 2 5303 EFB BAUD RATE 192 19 2 kbit s AC500 eCo PLC Modbus Other devices Process I O cyclic Service messages acyclic Dr...

Page 114: ...eral drives are used the address must be unique for each drive 5304 EFB PARITY 1 8 NONE 1 5305 EFB CTRL PROFILE 2 ABB DRV FULL 5310 EFB PAR 10 101 5311 EFB PAR 11 303 5312 EFB PAR 12 305 Parameter Default value Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 115: ...e valid ie within the allowed range The Start up assistant calls other assistants each of which guides the user through the task of specifying a related parameter set At the first start the drive suggests entering the first task Language select automatically The user may activate the tasks either one after the other as the Start up assistant suggests or independently The user may also adjust the d...

Page 116: ...ules Speed control EXT1 Speed control EXT2 Start Stop control Timed functions Protections Output signals HAND AUTO Language select Motor set up Application Option modules Speed control EXT1 Speed control EXT2 Start Stop control Timed functions Protections Output signals PID CONTROL Language select Motor set up Application Option modules PID control Speed control EXT2 Start Stop control Timed funct...

Page 117: ...eleration and deceleration times 2202 2203 Speed control EXT2 Selecting the source for the speed output frequency reference 1106 If AI1 is used Setting analog input AI1 limits scale inversion 1301 1303 3001 Setting the reference limits 1107 1108 PID control Selecting the source for the process reference 1106 If AI1 is used Setting analog input AI1 limits scale inversion 1301 1303 3001 Setting the ...

Page 118: ...01 1002 Selecting timed EXT1 EXT2 control 1102 Activation of timed constant speed 1 1201 Selecting timed function status indicated through relay output RO1 or if the MREL relay output extension module is in use RO2 RO4 1401 1403 1410 Selecting timed PID1 parameter set 1 2 control 4027 Selection between different internal constant set points for the process PID control PID1 parameter set 1 4039 Sel...

Page 119: ...ed fieldbus enables control over an open fieldbus link A PC equipped with the DriveWindow Light PC tool can also control the drive Main display Information display 1 2 1 Parameter Help text 2 Feed in field help text continued 9905 MOTOR NOM VOLT CANCEL SAVE 00 00 PAR EDIT 220 V REM Set exactly as given on the motor nameplate If connected to multiple motors EXIT 00 00 LOC HELP Drive Local control C...

Page 120: ...REM on the panel display The user can connect the control signals to two external control locations EXT1 or EXT2 Depending on the user selection either one is active at a time This function operates on a 2 ms time level Settings Panel key Additional information LOC REM Selection between local and external remote control Parameter 1102 Selection between EXT1 and EXT2 1001 1002 Start stop direction ...

Page 121: ...ional information 0111 0112 EXT1 EXT2 reference DI1 DI5 Embedded fieldbus Control panel Timed function EXT1 Start stop direction COMM KEYPAD TIMED FUNC 1 4 Select Fieldbus selection See chapter Fieldbus control with the embedded fieldbus on page 1001 DI1 DI5 Embedded fieldbus Frequency input Control panel EXT1 Reference REF1 Hz rpm Select AI1 AI2 DI3 DI4 DI5 Fieldbus selection See chapter Fieldbus...

Page 122: ...tions addition and multiplication The drive reference can be given with frequency input It is possible to scale the external reference so that the signal minimum and maximum values correspond to a speed other than the minimum and maximum speed limits Settings Diagnostics Parameter Additional information Group 11 REFERENCE SELECT External reference source type and scaling Group 20 LIMITS Operating ...

Page 123: ...tput REF1 Hz rpm REF2 The drive reference before trimming REF The drive reference after trimming max freq par 2008 or 2007 if the absolute value is greater PID2 ref par 4210 PID2 act par 4214 4221 1 REF1 or REF2 depending on which is active See parameter 1102 2 When par 4232 PID2REF the maximum trimming reference is defined by parameter 1105 when REF1 is active and by parameter 1108 when REF2 is a...

Page 124: ...s 8 ms 12 ms cycle once per second The cycle time is shorter when information is transferred to the application program 8 ms 2 ms Settings Parameter Additional information Group 11 REFERENCE SELECT AI as reference source Group 13 ANALOG INPUTS Analog input processing 3001 3021 3022 3107 AI loss supervision Group 35 MOTOR TEMP MEAS AI in motor temperature measurement Groups 40 PROCESS PID SET 1 42 ...

Page 125: ...l signal Additional information 0120 0121 Analog input values 1401 AI1 A2 signal loss Alarm AI1 LOSS AI2 LOSS AI1 AI2 signal below limit 3021 AI1 FAULT LIMIT 3022 AI2 FAULT LIMIT Fault AI1 LOSS AI2 LOSS AI1 AI2 signal below limit 3021 AI1 FAULT LIMIT 3022 AI2 FAULT LIMIT PAR AI SCALE Incorrect AI signal scaling 1302 1301 or 1305 1304 Parameter Additional information Group 15 ANALOG OUTPUTS AO valu...

Page 126: ...AN OUT Delays in DI state changes 2109 DI as external emergency stop command source 2115 DI as source for controlling motor heating 2201 DI as acceleration and deceleration ramp selection signal 2209 DI as zero ramp force signal 3003 DI as external fault source Group 35 MOTOR TEMP MEAS DI in motor temperature measurement 3601 DI as timed function enable signal source 3622 DI as booster activation ...

Page 127: ...0 Hz can be used as external reference signal source The update time for the frequency input is 50 ms Update time is shorter when information is transferred to the application program 50 ms 2 ms Settings Actual signal Additional information 0160 DI status 0414 DI status at the time the latest fault occurred Parameter Additional information Group 14 RELAY OUTPUTS RO value selections and operation t...

Page 128: ...ctual values Three signals can be shown simultaneously on the assistant control panel display one signal on the basic control panel display It is also possible to read the values through the serial communication link or through the analog outputs Settings Actual signal Additional information 0161 Frequency input value Parameter Additional information Group 18 FREQ IN TRAN OUT Transistor output set...

Page 129: ... OPERATING DATA 04 FAULT HISTORY Lists of actual signals Parameter Additional information 130 260 390 520 1 6 4 8 8 11 2 14 4 t s UDC fout TM UDC Intermediate circuit voltage of the drive fout Output frequency of the drive TM Motor torque Loss of supply voltage at nominal load fout 40 Hz The intermediate circuit DC voltage drops to the minimum limit The controller keeps the voltage steady as long ...

Page 130: ...arameter group 29 MAINTENANCE TRIG Acceleration and deceleration ramps Two user selectable acceleration and deceleration ramps are available It is possible to adjust the acceleration deceleration times and the ramp shape Switching between the two ramps can be controlled through a digital input or fieldbus The available ramp shape alternatives are Linear and S curve Linear Suitable for drives requi...

Page 131: ...ree critical frequencies or frequency bands Settings Parameter group 25 CRITICAL SPEEDS Constant speeds It is possible to define seven positive constant speeds Constant speeds are selected with digital inputs Constant speed activation overrides the external speed reference Constant speed selections are ignored if PID reference is being followed or drive is in the local control mode This function o...

Page 132: ...tures Constant speed 7 1208 CONST SPEED 7 is also used for fault functions See parameter group 30 FAULT FUNCTIONS Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 133: ...0 2612 2614 2616 2618 and 2611 2613 2615 2617 9907 WARNING High voltage at low frequencies may result in poor performance or motor damage overheating Settings Diagnostics Parameter Additional information 2605 Custom U f ratio activation 2610 2618 Custom U f ratio settings Fault Additional information PAR USER DEFINED U F Incorrect U f ratio f Hz Custom U f ratio Voltage V Par 2618 Par 2616 Par 261...

Page 134: ... selected as the control location for the drive stops communicating Settings Parameter 3002 PANEL COMM ERR External fault External faults 1 and 2 can be supervised by defining one digital input as a source for an external fault indication signal Settings Parameters 3003 EXTERNAL FAULT 1 and 3004 EXTERNAL FAULT 2 Stall protection The drive protects the motor in a stall situation It is possible to a...

Page 135: ... BREAK POINT FREQ Note It is also possible to use the motor temperature measurement function See section Motor temperature measurement through the standard I O on page 145 Earth fault protection The Earth fault protection detects earth faults in the motor or motor cable The protection is active only during start An earth fault in the input power line does not activate the protection Settings Param...

Page 136: ... 400 V drives DC undervoltage The DC undervoltage trip limit is adaptive See parameter 2006 UNDERVOLT CTRL Drive temperature The drive supervises the IGBT temperature There are two supervision limits Alarm limit and fault trip limit Short circuit If a short circuit occurs the drive does not start and a fault indication is given Internal fault If the drive detects an internal fault the drive is sto...

Page 137: ...tc The supervision status can be indicated through relay or digital output The supervision function outputs can be used for triggering some drive functionality start stop sleep pump cleaning The supervision functions operate on a 2 ms time level Settings Parameter group 32 SUPERVISION Diagnostics Parameter Additional information Group 31 AUTOMATIC RESET Automatic reset settings Alarm Additional in...

Page 138: ...ired level reference The control operates on a 2 ms time level Process controller PID1 PID1 has two separate sets of parameters 40 PROCESS PID SET 1 41 PROCESS PID SET 2 Selection between parameter sets 1 and 2 is defined by a parameter In most cases when there is only one transducer signal wired to the drive only parameter set 1 is needed Two different parameter sets 1 and 2 are used eg when the ...

Page 139: ...i td i dFiltT errVInv oh1 ol1 Frequency reference ref 4010 A C T P A R F U N C D R I V E E N T E R L O C R E M R E S E T R E F A C S 6 0 0 0 1 0 b a r 4 2 0 m A 3 3 2 Drive PID control block diagram Example Pressure boost pump 4001 4002 4003 4004 4005 PIDmin PIDmax 4014 4021 AI1 AI2 IMOT ref Actual values PID Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86...

Page 140: ...er COMM ACT 4014 4021 PID act selection 1103 EXT1 ref select 1106 EXT2 ref select Panel ref1 AI 4010 4110 PID1 ref select 4014 4021 PID act selection 4012 4013 Limiter Group 12 Constant speed Group 12 Constant speed Switch Group PID1 controller 1106 Switch 1107 Limiter Group 30 Alarm speed Group PID1 controller LOC REM ref 4112 4113 40 41 40 41 4114 4121 4141 4121 Parameter 4027 selects between PI...

Page 141: ...etpoints can automatically be rotated for example once per day If the pressure in the system falls below the second highest setpoint value that drive assists to increase the pressure To enable the internal setpoints set 4010 SET POINT SEL to INTERNAL Parameter Additional information 1101 Local control mode reference type selection 1102 EXT1 EXT2 selection 1106 PID1 activation 1107 REF2 minimum lim...

Page 142: ...below Enable setpoint selection through the digital inputs set 4039 INT SETPNT SEL to for example DI1 2 7 Day 1 Day 2 Day 3 Day 4 DI1 0 1 1 0 DI2 0 0 1 1 Setpoint selected 1 4011 2 4036 3 4037 4 4038 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 143: ...CtrlActive modulating Set Reset S R S R NOT SEL INTERNAL DI1 Delay t Or 1 StartRq 1 INTERNAL Select Mot speed Actual speed of the motor refActive The reference EXT REF2 is in use See parameter 1102 EXT1 EXT2 SEL PIDCtrlActive 9902 APPLIC MACRO is PID CONTROL modulating The inverter IGBT control is operating Compare 1 2 1 2 Output freq Delay t Or 1 Set Reset S R S R 2 2 1 Activate sleep boost 0 Dea...

Page 144: ...ng The sleep function detects the slow rotation and stops the unnecessary pumping after the sleep delay has passed The drive shifts into sleep mode still monitoring the pressure The pumping restarts when the pressure falls under the allowed minimum level and the wake up delay has passed Wake up level deviation 4025 t tsd Output frequency Selected process actual value Stop tsd Sleep delay 4024 Slee...

Page 145: ... V AC equipment If the assembly does not fulfill the requirement the I O board terminals must be protected against contact and they may not be connected to other equipment or the temperature sensor must be isolated from the I O terminals Parameter Additional information 9902 PID control activation 4022 4026 4030 4031 4122 4126 4130 4131 Sleep function settings Parameter Additional information 1401...

Page 146: ...e drive must be protected against contact or a thermistor relay must be used to isolate the thermistor from the digital input Settings Diagnostics Parameter Additional information Group 13 ANALOG INPUTS Analog input settings Group 15 ANALOG OUTPUTS Analog output settings Group 35 MOTOR TEMP MEAS Motor temperature measurement settings Other At the motor end the cable shield should be grounded throu...

Page 147: ...nction can be connected to multiple time periods Time period 1 3602 START TIME 1 3603 STOP TIME 1 3604 START DAY 1 3605 STOP DAY 1 Time period 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 Time period 3 3610 START TIME 3 3611 STOP TIME 3 3612 START DAY 3 3613 STOP DAY 3 Time period 2 3606 START TIME 2 3607 STOP TIME 2 3608 START DAY 2 3609 STOP DAY 2 Booster 3622 BOOSTER SE...

Page 148: ...eter Setting 3601 TIMERS ENABLE DI1 3602 START TIME 1 08 00 00 3603 STOP TIME 1 15 30 00 3604 START DAY 1 MONDAY 3605 STOP DAY 1 FRIDAY 3606 START TIME 2 12 00 00 3607 STOP TIME 2 15 00 00 3608 START DAY 2 SUNDAY 3609 STOP DAY 2 SUNDAY 3622 BOOSTER SEL DI5 cannot be the same as parameter 3601 value 3623 BOOSTER TIME 01 00 00 3626 TIMED FUNC 1 SRC T1 T2 B Timed function 1 3626 TIMED FUNC 1 SRC Time...

Page 149: ...d 1 activation 1209 Timed speed selection 1401 Timed function status indicated through relay output RO 1 1402 1403 1410 Timed function status indicated through relay output RO 2 4 With option MREL 01 only 1805 Timed function status indicated through digital output DO 4027 Timed PID1 parameter set 1 2 selection 4039 Selection between different internal constant set points for the process PID contro...

Page 150: ...RVE User load curve settings Actual signal Additional information 0105 Motor torque Alarm USER LOAD CURVE Out of allowed area for longer than half of the defined time limit Fault USER LOAD CURVE Out of allowed area for longer than the defined time limit PAR USER LOAD C Incorrect user load curve parameter setting 3704 3707 or 3707 3710 or 3710 3713 or 3713 3716 or 3705 3706 or 3708 3709 or 3711 371...

Page 151: ...o the value of signal 0176 Example 0176 SAVED AMOUNT 1 123 4 0177 SAVED AMOUNT 2 5 Total saved energy 5 1000 123 4 5123 4 currency units Note The values of saved energy parameters 0174 SAVED KWH 0175 SAVED MWH 0176 SAVED AMOUNT 1 0177 SAVED AMOUNT 2 and 0178 SAVED CO2 are derived from subtracting the drive s energy consumed from the direct on line DOL consumption calculated on the basis of paramet...

Page 152: ...activated at start up with a user defined period with a selectable digital input or by the Supervision function for example triggered by the motor input current Settings Parameter Additional information Group 46 PUMP CLEANING Pump cleaning settings 2205 2206 Acceleration time 2 Deceleration time 2 t Forward Reverse 4607 Trigger time 4602 Forward step Number of steps 4603 Reverse step 4605 Forward ...

Page 153: ...en the drive is running and specify a value that corresponds to 100 The collected samples are sorted into 10 read only parameters according to their amplitude Each parameter represents an amplitude range 10 percentage points wide and displays the percentage of the collected samples that fall within that range Amplitude logger 1 AL1 is fixed to monitor output current and it cannot be reset With amp...

Page 154: ...n Group 64 LOAD ANALYZER parameters 6401 6405 Load analyzer settings Actual signal Additional information Group 64 LOAD ANALYZER parameters 6406 6433 Load analyzer results Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 155: ...o total output Then as before the PID controller adjusts the speed frequency of the first pump such that the actual value follows the process reference If demand continues to increase PFC adds additional auxiliary pumps using the same process When demand drops such that the first pump speed falls below a minimum limit user defined as a frequency limit the PFC control automatically stops an auxilia...

Page 156: ...ied by parameter 8122 PFC START DELAY to ensure that the contactor RO 1 has stabilized and then starts modulating from zero speed Motor 1 is the speed regulated motor 3 When the drive output frequency fout rises over the start frequency 8109 START FREQ 1 the start delay for the auxiliary motor 8115 AUX MOT START D is set 4 When delay 8115 has elapsed the drive coasts to stop and relay RO 1 is open...

Page 157: ...tion set parameter 8123 PFC ENABLE to value 2 SPFC ACTIVE or value 3 SPFC AUTOCHANGE Value 1 ACTIVE enables normal PFC functionality Value 2 SPFC ACTIVE enables SPFC function with auxiliary motors running Value 3 SPFC AUTOCHANGE enables SPFC function only when auxiliary motors are not running 12 Set PFC acceleration and deceleration times if needed parameters 8124 8125 13 Autochange enable with a ...

Page 158: ...rm AUTOCHANGE PFC Autochange function active PFC I LOCK PFC interlocks active INLET LOW INLET VERY LOW Pressure at pump fan inlet too low OUTLET HIGH OUTLET VERY HIGH Pressure at pump fan outlet too high Fault Additional information PAR PFC REF NEG 2007 0 PAR PFC IO 1 Not enough relays parameterized for PFC Conflict between group 14 RELAY OUTPUTS parameter 8117 and parameter 8118 PAR PFC IO 2 Para...

Page 159: ...Program features 159 Connection diagram example Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 160: ...ping If there is no change detected in the actual pressure the Pipe fill function increases the pump motor speed When a change in the actual pressure is detected the speed stepping is stopped and the motor speed remains unchanged until the pressure stops changing Time Final setpoint Change over Actual pressure Time Pump motor speed Changes in actual pressure Aotewell Ltd www aotewell com Industry ...

Page 161: ...er Additional information Group 40 PROCESS PID SET 1 parameters 4032 and 4033 Process PID settings Group 44 PUMP PROTECTION parameters 4422 4426 Pump protection pressure monitoring settings Time Final setpoint Change over Actual pressure Time Pump motor speed Changes in actual pressure Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 162: ...162 Program features Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 163: ... signals and parameters start on pages 170 and 177 respectively Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible Groups 01 04 contain actual signals Def Parameter default value Parameter A user adjustable operation instruction of the drive Groups 10 99 contain parameters Note Parameter selections ...

Page 164: ...XIMUM FREQ see page 200 is set from an external control system an integer value of 1 corresponds to 0 1 Hz All the read and sent values are limited to 16 bits 32768 32767 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 165: ...1 8 COMM 1106 REF2 SELECT 2 AI2 2 AI2 2 AI2 2 AI2 2 AI2 19 PID1OUT 19 PID1OUT 19 PID1OUT 2 AI2 1201 CONST SPEED SEL 9 DI3 4 10 DI4 5 9 DI3 4 5 DI5 0 NOT SEL 3 DI3 0 NOT SEL 0 NOT SEL 9 DI3 4 1304 MINIMUM AI2 1 0 1 0 1 0 1 0 20 0 20 0 20 0 20 0 1 0 1401 RELAY OUTPUT 1 3 FAULT 1 3 FAULT 1 3 FAULT 1 3 FAULT 1 3 FAULT 1 3 FAULT 1 31 PFC 31 PFC 3 FAULT 1 1601 RUN ENABLE 0 NOT SEL 0 NOT SEL 0 NOT SEL 0 ...

Page 166: ...RL PROFILE 0 ABB DRV LIM 0 ABB DRV LIM 0 ABB DRV LIM 0 ABB DRV LIM 0 ABB DRV LIM 0 ABB DRV LIM 0 ABB DRV LIM 0 ABB DRV LIM 2 ABB DRV FULL 5310 EFB PAR 10 0 0 0 0 0 0 0 0 101 5311 EFB PAR 11 0 0 0 0 0 0 0 0 303 5312 EFB PAR 12 0 0 0 0 0 0 0 0 305 8116 AUX MOT STOP D 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 20 0 s 3 0 s 8118 AUTOCHNG INTERV 0 0 NOT SEL 0 0 NOT SEL 0 0 NOT SEL 0 0 NOT SEL 0 0 NOT SE...

Page 167: ... 3 Defines constant drive output frequency 3 E 15 0 Hz U 18 0 Hz 13 ANALOG INPUTS Analog input signal processing See group 13 ANALOG INPUTS in the list of all parameters 1301 MINIMUM AI1 Defines the minimum value that corresponds to minimum mA V signal for analog input AI1 1 0 14 RELAY OUTPUTS Status information indicated through relay output and relay operating delays See group 14 RELAY OUTPUTS i...

Page 168: ...7 EFB CRC MESSAGES Number of messages with an CRC cyclic redundancy check error received by the drive If the number is high check CRC calculation for possible errors Note High electromagnetic noise levels generate errors 0 5308 EFB UART ERRORS Number of messages with a character error received by the drive 0 5309 EFB STATUS Status of the EFB protocol IDLE 5310 EFB PAR 10 Selects an actual value to...

Page 169: ...group 99 START UP DATA in the list of all parameters 9901 LANGUAGE Selects the display language ENGLISH 9902 APPLIC MACRO Selects the application macro ABB STANDA RD 9905 MOTOR NOM VOLT Defines the nominal motor voltage 200 V units 230 V 400 V E units 400 V 400 V U units 460 V 9906 MOTOR NOM CURR Defines the nominal motor current I2N 9907 MOTOR NOM FREQ Defines the nominal motor frequency E 50 0 H...

Page 170: ...0 LOCAL 1 EXT1 2 EXT2 See section Local control vs external control on page 119 1 1 0114 RUN TIME R Elapsed drive running time counter hours Runs when the drive is modulating The counter can be reset by pressing the UP and DOWN keys simultaneously when the control panel is in the Parameter mode 1 1 h 0115 KWH COUNTER R kWh counter The counter value is accumulated until it reaches 65535 after which...

Page 171: ...ned by parameter group 34 PANEL DISPLAY 0139 PROCESS VAR 3 Process variable 3 defined by parameter group 34 PANEL DISPLAY 0140 RUN TIME Elapsed drive running time counter thousands of hours Runs when the drive is modulating Counter cannot be reset 1 0 01 kh 0141 MWH COUNTER MWH counter The counter value is accumulated till it reaches 65535 after which the counter rolls over and starts again from 0...

Page 172: ... accumulated till it reaches 65535 after which the counter rolls over and starts again from 0 Can be reset with parameter 4509 ENERGY RESET resets all energy calculators at the same time See group 45 ENERGY SAVING 1 1 MWh 0176 SAVED AMOUNT 1 Energy saved in local currency remainder when the total saved energy is divided by 1000 See the note on page 256 To find out the total saved energy in currenc...

Page 173: ...07 0303 FB STS WORD 1 A 16 bit data word See section DCU communication profile on page 307 0304 FB STS WORD 2 A 16 bit data word See section DCU communication profile on page 307 0305 FAULT WORD 1 A 16 bit data word For the possible causes and remedies and fieldbus equivalents see chapter Fault tracing on page 311 Bit 0 OVERCURRENT Bit 1 DC OVERVOLT Bit 2 DEV OVERTEMP Bit 3 SHORT CIRC Bit 4 Reserv...

Page 174: ...LET VERY LOW Bit 7 OUTLET VERY HIGH Bit 8 INLET LOW Bit 9 OUTLET HIGH Bit 10 14 System error Bit 15 Parameter setting fault 0308 ALARM WORD 1 A 16 bit data word For the possible causes and remedies and fieldbus equivalents see chapter Fault tracing on page 311 An alarm can be reset by resetting the whole alarm word Write zero to the word Bit 0 OVERCURRENT Bit 1 OVERVOLTAGE Bit 2 UNDERVOLTAGE Bit 3...

Page 175: ...ILL 0310 ALARM WORD 3 A 16 bit data word For the possible causes and remedies and fieldbus equivalents see chapter Fault tracing on page 311 An alarm can be reset by resetting the whole alarm word Write zero to the word Bit 0 INLET VERY LOW Bit 1 OUTLET VERY HIGH Bit 2 15 Reserved 04 FAULT HISTORY Fault history read only 0401 LAST FAULT Code of the latest fault See chapter Fault tracing on page 31...

Page 176: ... VOLTAGE AT FLT Intermediate circuit voltage in V DC at the time the latest fault occurred 1 0 1 V 0407 CURRENT AT FLT Motor current in A at the time the latest fault occurred 1 0 1 A 0408 TORQUE AT FLT Motor torque in percent of the nominal motor torque at the time the latest fault occurred 1 0 1 0409 STATUS AT FLT Drive status in hexadecimal format at the time the latest fault occurred 0412 PREV...

Page 177: ...h digital input DI1 0 1 Start In order to start the drive digital input DI2 must be activated prior to the pulse fed to DI1 Pulse stop through digital input DI2 1 0 Stop Direction through digital input DI3 0 forward 1 reverse To control direction parameter 1003 DIRECTION setting must be REQUEST Note When the stop input DI2 is deactivated no input the control panel start and stop keys are disabled ...

Page 178: ...roup 32 SUPERVISION 27 SUPRV1 UNDER Start when the value of the supervision parameter 1 goes below the supervision low limit Stop when the value goes over the high limit See parameter group 32 SUPERVISION 28 SUPRV2 OVER See selection SUPRV1 OVER 29 SUPRV2 UNDER See selection SUPRV1 UNDER 30 SUPRV3 OVER See selection SUPRV1 OVER 31 SUPRV3 UNDER See selection SUPRV1 UNDER 32 SUP1OVER DI2 Start and s...

Page 179: ...ection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 EXT2 EXT2 active The control signal sources are defined by parameters 1002 EXT2 COMMANDS and 1106 REF2 SELECT 7 COMM Fieldbus interface as the source for EXT1 EXT2 selection ie Control word 0301 FB CMD WORD 1 bit 5 with ABB drives profile 5319 EFB PAR 19 bit 11 The Control word is sent by the fieldbus controller through the embedded fiel...

Page 180: ...o FAULT 3 AI2 JOYST See selection AI1 JOYST 4 DI3U 4D R Digital input DI3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero Parameter 2205 ACCELER TIME 2 defines the rate of the reference change 5 DI3U 4D Digital input DI3 Reference increase Digital input DI4 Reference decrease The program stores the active speed reference not reset by a stop command...

Page 181: ...AI1 AI2 Reference is calculated with the following equation REF AI1 AI2 50 15 AI1 AI2 Reference is calculated with the following equation REF AI1 50 AI2 16 AI1 AI2 Reference is calculated with the following equation REF AI1 50 AI2 17 KEYPAD RNC Defines the control panel as the reference source Stop command resets the reference to zero the R stands for reset The reference is not saved if the contro...

Page 182: ...er 1103 REF1 SELECT 4 DI3U 4D R See parameter 1103 REF1 SELECT 5 DI3U 4D See parameter 1103 REF1 SELECT 6 COMM See parameter 1103 REF1 SELECT 8 COMM AI1 See parameter 1103 REF1 SELECT 9 COMM AI1 See parameter 1103 REF1 SELECT 10 DI3U 4D RNC See parameter 1103 REF1 SELECT 11 DI3U 4D NC See parameter 1103 REF1 SELECT 12 AI1 AI2 See parameter 1103 REF1 SELECT 14 AI1 AI2 See parameter 1103 REF1 SELECT...

Page 183: ...cies or selects the activation signal DI3 4 NOT SEL No constant speed in use 0 DI1 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI1 1 active 0 inactive 1 DI2 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI2 1 active 0 inactive 2 DI3 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI3 1 active 0...

Page 184: ...rough inverted digital input DI2 0 active 1 inactive 2 DI3 INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI3 0 active 1 inactive 3 DI4 INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI4 0 active 1 inactive 4 DI5 INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input...

Page 185: ... CONST SPEED 5 Defines constant speed drive output frequency 5 E 25 0 Hz U 30 0 Hz 0 0 500 0 Hz Output frequency in Hz 1 0 1 Hz 1207 CONST SPEED 6 Defines constant speed drive output frequency 6 E 40 0 Hz U 48 0 Hz 0 0 500 0 Hz Output frequency in Hz 1 0 1 Hz 1208 CONST SPEED 7 Defines constant speed drive output frequency 7 Constant speed 7 is also used with fault functions 3001 AI MIN FUNCTION 3...

Page 186: ...ctive 0 timed function inactive When parameter 1201 CONST SPEED SEL TIMED FUN1 2 timed functions 1 and 2 select a constant speed 1 timed function active 0 timed function inactive 2 All parameters No Name Value Description Def FbEq Timed function 1 4 Operation 0 External reference 1 Speed defined by par 1202 CONST SPEED 1 Timed function 1 Timed function 2 Operation 0 0 External reference 1 0 Speed ...

Page 187: ...A 0 100 4 20 mA 20 100 10 10 mA 50 50 Example If AI1 is selected as the source for external reference REF1 this value corresponds to the value of parameter 1105 REF1 MAX 100 0 100 0 100 0 Value in percent of the full signal range Example If the maximum value for analog input is 10 mA the percent value for 0 20 mA range is 10 mA 20 mA 100 50 1 0 1 1303 FILTER AI1 Defines the filter time constant fo...

Page 188: ...elay is energized on a fault trip If fault is handled by autoreset then the relay does not energize 4 ALARM Alarm 5 REVERSED Motor rotates in reverse direction 6 STARTED The drive has received start command Relay is energized even if Run enable signal is off Relay is de energized when drive receives a stop command or a fault occurs 7 SUPRV1 OVER Status according to supervision parameters 3201 3203...

Page 189: ...UNCTION 28 PID SLEEP PID sleep function See parameter group 40 PROCESS PID SET 1 41 PROCESS PID SET 2 30 PFC Start stop motor in PFC control See parameter group 81 PFC CONTROL Use this option only when PFC control is used Selection activated deactivated when the drive is not running 31 AUTOCHANG E PFC Autochange operation is performed Use this option only when PFC control is used 32 FLUX READY Mot...

Page 190: ...p 37 USER LOAD CURVE 47 PIPE FILL Pipe fill Precharge function is active See parameters 4421 4426 53 PROFILE HIGH Actual signal 0116 APPL BLK OUTPUT 0132 PID 1 DEVIATION or 0133 PID 2 DEVIATION has stayed over limit 4419 PROFILE OUTP LIM longer than the time defined by parameter 4420 PROF LIMIT ON DLY See parameters 4418 4420 54 INLET PROT Pump inlet protection function is active or has caused the...

Page 191: ...0 s 1408 RO 3 ON DELAY See parameter 1404 RO 1 ON DELAY 0 0 s 1409 RO 3 OFF DELAY See parameter 1405 RO 1 OFF DELAY 0 0 s 1410 RELAY OUTPUT 4 See parameter 1401 RELAY OUTPUT 1 Available only if the MREL relay output extension module is connected to the drive NOT SEL 1413 RO 4 ON DELAY See parameter 1404 RO 1 ON DELAY 0 0 s 1414 RO 4 OFF DELAY See parameter 1405 RO 1 OFF DELAY 0 0 s 15 ANALOG OUTPU...

Page 192: ...for parameter 1502 AO1 CONTENT MIN 20 0 mA 0 0 20 0 mA Maximum value 1 0 1 mA 1506 FILTER AO1 Defines the filter time constant for analog output AO ie the time within which 63 of a step change is reached See the figure for parameter 1303 FILTER AI1 0 1 s 0 0 10 0 s Filter time constant 1 0 1 s 16 SYSTEM CONTROLS Parameter view Run enable parameter lock etc 1601 RUN ENABLE Selects a source for the ...

Page 193: ... 0 OPEN The lock is open Parameter values can be changed 1 NOT SAVED Parameter changes from the control panel are not stored into the permanent memory To store changed parameter values set parameter 1607 PARAM SAVE value to SAVE 2 1603 PASS CODE Selects the pass code for the parameter lock see parameter 1602 PARAMETER LOCK 0 0 65535 Pass code Setting 358 opens the lock The value reverts back to 0 ...

Page 194: ...g is changed Any unsaved changes are lost Note The value of this parameter is not included in the User parameter sets A setting once made remains despite User parameter set change Note Selection of User parameter set 2 can be supervised through relay outputs RO 1 4 and digital output DO See parameters 1401 RELAY OUTPUT 1 1403 RELAY OUTPUT 3 1410 RELAY OUTPUT 4 and 1805 DO SIGNAL NOT SEL NOT SEL Us...

Page 195: ...controller through the embedded fieldbus Modbus to the drive For the Control word bits see section DCU communication profile on page 307 Note This setting applies only for the DCU profile 8 DI1 INV Local lock through inverted digital input DI1 Rising edge of inverted digital input DI1 Local control allowed Falling edge of inverted digital input DI1 Local control disabled 1 DI2 INV See selection DI...

Page 196: ...Start enable 2 The Control word is sent by the fieldbus controller through the embedded fieldbus Modbus to the drive For the Control word bits see section DCU communication profile on page 307 Note This setting applies only for the DCU profile 7 DI1 INV External signal required through inverted digital input DI1 0 Start enable If Start enable signal is switched off the drive does not start or it c...

Page 197: ...arameter values are activated by setting parameter 9902 APPLIC MACRO to 31 LOAD FD SET 1 SHORT VIEW Shows only a subset of all signals and parameters See section Actual signals in the short parameter view on page 167 and Parameters in the short parameter view on page 167 2 LONG VIEW Shows all signals section All actual signals on page 170 and parameters this table starting on page 177 3 1612 FAN C...

Page 198: ...ter 1808 FO CONTENT SEL FO minimum and maximum correspond to 1811 MINIMUM FO and 1812 MAXIMUM FO settings as follows x x Setting range depends on parameter 1808 FO CONTENT SEL setting 1810 FO CONTENT MAX Defines the maximum frequency output FO signal value Signal is selected with parameter 1808 FO CONTENT SEL See parameter 1809 FO CONTENT MIN x x Setting range depends on parameter 1808 FO CONTENT ...

Page 199: ...ad causes the voltage to rise to the overvoltage control limit To prevent the DC voltage from exceeding the limit the overvoltage controller automatically decreases the braking torque ENABLE DISABLE Overvoltage control deactivated 0 ENABLE Overvoltage control activated 1 2006 UNDERVOLT CTRL Activates or deactivates the undervoltage control of the intermediate DC link If the DC voltage drops due to...

Page 200: ...ired use selection SCAN START 1 DC MAGN The drive pre magnetizes the motor with DC current before the start The pre magnetizing time is defined by parameter 2103 DC MAGN TIME Note Starting the drive connected to a rotating motor is not possible when DC MAGN is selected WARNING The drive starts after the set pre magnetizing time has passed even if the motor magnetization is not completed In applica...

Page 201: ...CAN BOOST Combines scanning start starting the drive connected to a rotating motor and torque boost See selections SCAN START and TORQ BOOST If frequency identification fails torque boost is used 7 2102 STOP FUNCTION Selects the motor stop function COAST COAST Stop by cutting off the motor power supply The motor coasts to stop 1 RAMP Stop along a ramp See parameter group 22 ACCEL DECEL 2 2103 DC M...

Page 202: ...rom EXT1 to EXT2 or from EXT2 to EXT1 OFF OFF Disabled 0 ON Enabled 1 2109 EMERG STOP SEL Selects the source for the external emergency stop command The drive cannot be restarted before the emergency stop command is reset Note The installation must include emergency stop devices and any other safety equipment that may be needed Pressing the stop key on the drive s control panel does NOT generate a...

Page 203: ...ck restart 0 0 s 0 0 NOT SEL 0 0 60 0 s Delay time If parameter value is set to zero Zero speed delay function is disabled 1 0 1 s 2113 START DELAY Defines the start delay After the conditions for start have been fulfilled the drive waits until the delay has elapsed and then starts the motor Start delay can be used with all start methods Enabling start delay does not prevent modulation If start de...

Page 204: ... parameters 2202 2204 Ramp pair 2 is defined by parameters 2205 2207 DI5 NOT SEL Ramp pair 1 is used 0 DI1 Digital input DI1 1 ramp pair 2 0 ramp pair 1 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 COMM Fieldbus interface as the source for ramp pair 1 2 selection ie Control word 0301 FB CMD WORD 1 bit 10 The Control word is sent by the fieldbus ...

Page 205: ... Defines the deceleration time 1 that is the time required for the speed to change from the value defined by parameter 2008 MAXIMUM FREQ to zero If the speed reference decreases slower than the set deceleration rate the motor speed follows the reference signal If the reference changes faster than the set deceleration rate the motor speed follows the deceleration rate If the deceleration time is se...

Page 206: ... required for the speed to change from the value defined by parameter 2008 MAXIMUM FREQ to zero See parameter 2203 DECELER TIME 1 60 0 s 0 0 1800 0 s Time 1 0 1 s 2207 RAMP SHAPE 2 Selects the shape of the acceleration deceleration ramp 2 The function is deactivated during emergency stop 0 0 LINEAR 0 0 LINEAR 0 1 1000 0 s See parameter 2204 RAMP SHAPE 1 1 0 1 s 2208 EMERG DEC TIME Defines the time...

Page 207: ...DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 25 CRITICAL SPEEDS Speed output frequency bands within which the drive is not allowed to operate 2501 CRIT SPEED SEL Activates deactivates the critical speeds function The critical speed function avoids specific output frequency ranges Example A fan has vibrations in the range of 18 to 23 Hz and 46 to 52 Hz To make the drive to jump o...

Page 208: ...0 0 500 0 Hz See parameter 2503 1 0 1 Hz 26 MOTOR CONTROL Motor control variables 2603 IR COMP VOLT Defines the output voltage boost at zero speed IR compensation The function is useful in applications with a high break away torque when vector control cannot be applied To prevent overheating set IR compensation voltage as low as possible The figure below illustrates the IR compensation Type depend...

Page 209: ...the switching frequency of the drive Higher switching frequency results in lower acoustic noise See also parameter 2607 SWITCH FREQ CTRL and section Switching frequency derating I2N and ILD all currents on page 339 In multimotor systems do not change the switching frequency from the default value 4 kHz 4 kHz 1 1 kHz 8 kHz 12 kHz 16 kHz 2607 SWITCHFREQ CTRL Activates the switching frequency control...

Page 210: ... if parameter 2606 SWITCHING FREQ is set to 16 kHz DISABLE DISABLE Disabled 0 ENABLE Enabled 1 2610 USER DEFINED U1 Defines the first voltage point of the custom U f curve at the frequency defined by parameter 2611 USER DEFINED F1 See section Custom U f ratio on page 133 19 of UN 0 120 of UN V Voltage 1 1 V 2611 USER DEFINED F1 Defines the first frequency point of the custom U f curve 10 0 Hz 0 0 ...

Page 211: ... fan run time counter When parameter 2901 COOLING FAN TRIG has been set to a non zero value the counter starts When the actual value of the counter exceeds the value defined by parameter 2901 a maintenance notice is displayed on the panel 0 0 kh 0 0 6553 5 kh Time Parameter is reset by setting it to zero 1 0 1 kh 2903 REVOLUTION TRIG Defines the trigger point for the motor revolution counter Value...

Page 212: ...rops below the fault limits and AI is used as the active reference source group 11 REFERENCE SELECT as the process or external PID controllers feedback or setpoint source group 40 PROCESS PID SET 1 41 PROCESS PID SET 2 or 42 EXT TRIM PID and the corresponding PID controller is active 3021 AI1 FAULT LIMIT and 3022 AI2 FAULT LIMIT set the fault limits NOT SEL NOT SEL Protection is inactive 0 FAULT T...

Page 213: ... average speed and time WARNING Make sure that it is safe to continue operation in case of a panel communication break 3 3003 EXTERNAL FAULT 1 Selects an interface for an external fault 1 signal NOT SEL NOT SEL Not selected 0 DI1 External fault indication through digital input DI1 1 Fault trip EXT FAULT 1 Motor coasts to stop 0 No external fault 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI...

Page 214: ...or the motor thermal model that is the time within which the motor temperature has reached 63 of the nominal temperature with steady load For thermal protection according to UL requirements for NEMA class motors use the rule of thumb Motor thermal time 35 t6 t6 in seconds is specified by the motor manufacturer as the time the motor can safely operate at six times its rated current Thermal time for...

Page 215: ...ft decrease the parameter 3007 value according to the motor manufacturer s recommendation Example If the constant protection level needs to be 115 of the nominal motor current set parameter 3007 value to 91 115 127 100 100 50 150 Allowed continuous motor load relative to the nominal motor current 1 1 3008 ZERO SPEED LOAD Defines the load curve together with parameters 3007 MOT LOAD CURVE and 3009 ...

Page 216: ...T SEL Protection is inactive 0 FAULT The drive trips on fault MOTOR STALL and the motor coasts to stop 1 ALARM The drive generates alarm MOTOR STALL 2 3011 STALL FREQUENCY Defines the frequency limit for the stall function See parameter 3010 STALL FUNCTION 20 0 Hz All parameters No Name Value Description Def FbEq 60 s 3 5 IO Output current IN Nominal motor current fO Output frequency fBRK Break po...

Page 217: ...mmunication break The time delay is defined by parameter 3019 COMM FAULT TIME NOT SEL NOT SEL Protection is inactive 0 FAULT Protection is active The drive trips on fault SERIAL 1 ERR and coasts to stop 1 CONST SP 7 Protection is active The drive generates alarm IO COMM and sets the speed to the value defined by parameter 1208 CONST SPEED 7 WARNING Make sure that it is safe to continue operation i...

Page 218: ...RESET Automatic fault reset Automatic resets are possible only for certain fault types and when the automatic reset function is activated for that fault type 3101 NR OF TRIALS Defines the number of automatic fault resets the drive performs within the time defined by parameter 3102 TRIAL TIME If the number of automatic resets exceeds the set number within the trial time the drive prevents additiona...

Page 219: ... 3103 DELAY TIME DISABLE DISABLE Inactive 0 ENABLE Active 1 3107 AR AI MIN Activates deactivates the automatic reset for fault AI MIN analog input signal under the allowed minimum level faults AI1 LOSS 0007 and AI2 LOSS 0008 Automatically resets the fault after the delay set by parameter 3103 DELAY TIME DISABLE DISABLE Inactive 0 ENABLE Active WARNING The drive may restart even after a long stop i...

Page 220: ...eds the supervision limit defined by 3203 SUPERV 1 LIM HI The relay remains active until the supervised value drops below the low limit defined by 3202 SUPERV 1 LIM LO Case B 1401 RELAY OUTPUT 1 value is set to SUPRV1 UNDER Relay energizes when value of the signal selected with 3201 SUPERV 1 PARAM drops below the supervision limit defined by 3202 SUPERV 1 LIM LO The relay remains active until the ...

Page 221: ...M Supervision wakes up if the value is below the limit x x Setting range depends on parameter 3201 SUPERV 1 PARAM setting 3203 SUPERV 1 LIM HI Defines the high limit for the first supervised signal selected by parameter 3201 SUPERV 1 PARAM Supervision wakes up if the value is above the limit x x Setting range depends on parameter 3201 SUPERV 1 PARAM setting 3204 SUPERV 2 PARAM Selects the second s...

Page 222: ... selected by parameter 3207 SUPERV 3 PARAM Supervision wakes up if the value is above the limit x x Setting range depends on parameter 3207 SUPERV 3 PARAM setting 33 INFORMATION Firmware package version test date etc 3301 FIRMWARE Displays the version of the firmware package 0000 FFFF hex For example 241A hex 3302 LOADING PACKAGE Displays the version of the loading package type dependent 2101 21FF...

Page 223: ...r 3404 OUTPUT1 DSP FORM setting is DIRECT x x Setting range depends on parameter 3401 SIGNAL1 PARAM setting 3403 SIGNAL1 MAX Defines the maximum value for the signal selected by parameter 3401 SIGNAL1 PARAM See the figure for parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT x x Setting range depends on parameter 3401 SIGNAL1 PARAM se...

Page 224: ... SIGNAL1 PARAM Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT Note Unit selection does not convert values Depends on the signal selected with par 3401 NO UNIT No unit selected 0 A ampere 1 V volt 2 Hz hertz 3 percent 4 s second 5 h hour 6 rpm revolutions per minute 7 kh kilohour 8 C celsius 9 lb ft pounds per foot 10 mA milliampere 11 mV millivolt 12 kW kilowa...

Page 225: ... liters per hour 38 m3 s cubic meters per second 39 m3 m cubic meters per minute 40 kg s kilograms per second 41 kg m kilograms per minute 42 kg h kilograms per hour 43 mbar millibar 44 Pa pascal 45 GPS gallons per second 46 gal s gallons per second 47 gal m gallons per minute 48 gal h gallons per hour 49 ft3 s cubic feet per second 50 ft3 m cubic feet per minute 51 ft3 h cubic feet per hour 52 lb...

Page 226: ...ltage 124 Fout output frequency 125 Tout output torque 126 Vdc DC voltage 127 3406 OUTPUT1 MIN Sets the minimum display value for the signal selected by parameter 3401 SIGNAL1 PARAM See parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT x x Setting range depends on parameter 3401 SIGNAL1 PARAM setting 3407 OUTPUT1 MAX Sets the maximum di...

Page 227: ...parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN x x Setting range depends on parameter 3408 SIGNAL2 PARAM setting 3414 OUTPUT2 MAX Sets the maximum display value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN x x Setting range depends on parameter 3408 SIGNAL2 PARAM setting 3415 SIGNAL3 PARAM Selects the third signal to be displayed on the contro...

Page 228: ...on page 145 3501 SENSOR TYPE Activates the motor temperature measurement function and selects the sensor type See also parameter group 15 ANALOG OUTPUTS NONE NONE The function is inactive 0 1 x PT100 The function is active The temperature is measured with one Pt100 sensor Analog output AO feeds constant current through the sensor The sensor resistance increases as the motor temperature rises as do...

Page 229: ...PTC sensor see selection PTC connected to drive through a normally open thermistor relay connected to a digital input 1 motor overtemperature 6 3502 INPUT SELECTION Selects the source for the motor temperature measurement signal AI1 AI1 Analog input AI1 Used when Pt100 or PTC sensor is selected for the temperature measurement 1 AI2 Analog input AI2 Used when Pt100 or PTC sensor is selected for the...

Page 230: ...Timed functions on page 147 3601 TIMERS ENABLE Selects the source for the timed function enable signal NOT SEL NOT SEL Timed function is not selected 0 DI1 Digital input DI Timed function enable on the rising edge of DI1 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 ACTIVE Timed function is always enabled 7 DI1 CMODE Timed function enable on the ...

Page 231: ... 1 Defines the start day 1 MONDAY MONDAY Example If parameter value is set to MONDAY timed function 1 is active from Monday midnight 00 00 00 1 TUESDAY 2 WEDNESDAY 3 THURSDAY 4 FRIDAY 5 SATURDAY 6 SUNDAY 7 3605 STOP DAY 1 Defines the stop day 1 MONDAY See parameter 3604 START DAY 1 Example If parameter is set to FRIDAY timed function 1 is deactivated on Friday midnight 23 59 58 3606 START TIME 2 S...

Page 232: ...nverted digital input DI1 0 active 1 inactive 1 DI2 INV See selection DI1 INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 3623 BOOSTER TIME Defines the time inside which the booster is deactivated after the booster activation signal is switched off 00 00 00 00 00 00 23 59 58 hours minutes seconds Example If parameter 3622 BOOSTER SEL is set to ...

Page 233: ...3 T4 B Booster and time period 4 24 T1 T4 B Booster and time periods 1 and 4 25 T2 T4 B Booster and time periods 2 and 4 26 T1 T2 T4 B Booster and time periods 1 2 and 4 27 T3 T4 B Booster and time periods 3 and 4 28 T1 T3 T4 B Booster and time periods 1 3 and 4 29 T2 T3 T4 B Booster and time periods 2 3 and 4 30 T1 2 3 4 B Booster and time periods 1 2 3 and 4 31 ALTERNATING Alternating time perio...

Page 234: ...on mode for the user adjustable load curve NOT SEL NOT SEL Supervision not active 0 UNDERLOAD Supervision for the torque dropping below the underload curve 1 OVERLOAD Supervision for the torque exceeding the overload curve 2 BOTH Supervision for the torque dropping below the underload curve or exceeding the overload curve 3 3702 USER LOAD C FUNC Defines the action wanted during load supervision FA...

Page 235: ...econd overload curve definition point 300 0 600 Torque 1 1 3710 LOAD FREQ 3 Defines the frequency value of the third load curve definition point Must be smaller than 3713 LOAD FREQ 4 43 Hz 0 500 Hz Frequency 1 1 Hz 3711 LOAD TORQ LOW 3 Defines the torque value of the third underload curve definition point Must be smaller than 3712 LOAD TORQ HIGH 3 25 0 600 Torque 1 1 3712 LOAD TORQ HIGH 3 Defines ...

Page 236: ...the PID controller output changes one hundred times as much as the error value 1 0 1 4002 INTEGRATION TIME Defines the integration time for the process PID1 controller The integration time defines the rate at which the controller output changes when the error value is constant The shorter the integration time the faster the continuous error value is corrected Too short an integration time makes th...

Page 237: ...tant for the derivative part of the process PID controller Increasing the filter time smooths the derivative and reduces noise 1 0 s 0 0 10 0 s Filter time constant If parameter value is set to zero the derivative filter is disabled 1 0 1 s 4005 ERROR VALUE INV Selects the relationship between the feedback signal and drive speed NO NO Normal A decrease in feedback signal increases drive speed Erro...

Page 238: ... input AI2 2 COMM Fieldbus reference REF2 8 COMM AI1 Summation of fieldbus reference REF2 and analog input AI1 See section Reference selection and correction on page 294 9 COMM AI1 Multiplication of fieldbus reference REF2 and analog input AI1 See section Reference selection and correction on page 294 10 DI3U 4D RNC Digital input DI3 Reference increase Digital input DI4 Reference decrease Stop com...

Page 239: ...10 SET POINT SEL value is set to INTERNAL 40 x x Unit and range depend on the unit and scale defined by parameters 4006 UNITS and 4007 UNIT SCALE 4012 SETPOINT MIN Defines the minimum value for the selected PID reference signal source See parameter 4010 SET POINT SEL 0 0 500 0 500 0 Value in percent Example Analog input AI1 is selected as the PID reference source value of parameter 4010 is AI1 The...

Page 240: ...used mainly in applications where feedback value is calculated from another variable eg flow from pressure difference 0 000 32 768 32 767 Multiplier If parameter value is set to zero no multiplier is used 1 0 001 4016 ACT1 INPUT Defines the source for actual value 1 ACT1 See also parameter 4018 ACT1 MINIMUM AI2 AI1 Uses analog input 1 for ACT1 1 AI2 Uses analog input 2 for ACT1 2 CURRENT Uses curr...

Page 241: ...000 1000 See parameter 4019 1 1 4022 SLEEP SELECTION Activates the sleep function and selects the source for the activation input See section Sleep function for the process PID PID1 control on page 143 NOT SEL NOT SEL No sleep function selected 0 DI1 The function is activated deactivated through digital input DI1 1 activation 0 deactivation The internal sleep criteria set by parameters 4023 PID SL...

Page 242: ...vation 0 activation The internal sleep criteria set by parameters 4023 PID SLEEP LEVEL and 4025 WAKE UP DEV are not effective The sleep start and stop delay parameters 4024 PID SLEEP DELAY and 4026 WAKE UP DELAY are effective 1 DI2 INV See selection DI1 INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 SUPRV1 UNDER The function is activated when ...

Page 243: ...or the sleep start function See parameter 4023 PID SLEEP LEVEL When the motor speed falls below the sleep level the counter starts When the motor speed exceeds the sleep level the counter is reset 60 0 s 0 0 3600 0 s Sleep start delay 1 0 1 s All parameters No Name Value Description Def FbEq Wake up level deviation 4025 t tsd Output frequency Selected process actual value Stop tsd Sleep delay 4024...

Page 244: ...ds the signal that selects between PID parameter set 1 and 2 PID parameter set 1 is defined by parameters 4001 4026 PID parameter set 2 is defined by parameters 4101 4126 SET 1 SET 1 PID SET 1 is active 0 DI1 Digital input DI1 1 PID SET 2 0 PID SET 1 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 SET 2 PID SET 2 is active 7 TIMED FUNC 1 Timed PID ...

Page 245: ... for the reference PID setpoint decrease from 100 to 0 0 0 s 0 0 1800 0 s Deceleration time 1 0 1 s 4034 PID REF FREEZE Freezes the input reference PID setpoint of the process PID controller This feature is useful when the reference is based on a process actual value connected to an analog input and the sensor must be serviced without stopping the process The input of the PID controller is frozen ...

Page 246: ...ess PID controller reference which becomes active when parameter 4010 SET POINT SEL value is set to INTERNAL and setpoint 2 is selected with the input defined by parameter 4039 INT SETPNT SEL 40 0 x x Unit and range depend on the unit and scale defined by parameters 4006 UNITS and 4007 UNIT SCALE 4037 INTERNAL SETPNT3 Selects a constant value as the process PID controller reference which becomes a...

Page 247: ... 1 0 4011 INTERNAL SETPNT is used 1 4036 INTERNAL SETPNT2 is used 15 TIMED FUNC 2 See selection TIMED FUNC 1 16 TIMED FUNC 3 See selection TIMED FUNC 1 17 TIMED FUNC 4 See selection TIMED FUNC 1 18 TIMED FUN1 2 Selects with timed functions 1 and 2 which internal setpoint is used as the reference 1 timed function active 0 timed function inactive 19 41 PROCESS PID SET 2 Process PID PID1 control para...

Page 248: ...eter 4016 ACT1 INPUT 4117 ACT2 INPUT See parameter 4017 ACT2 INPUT 4118 ACT1 MINIMUM See parameter 4018 ACT1 MINIMUM 4119 ACT1 MAXIMUM See parameter 4019 ACT1 MAXIMUM 4120 ACT2 MINIMUM See parameter 4020 ACT2 MINIMUM 4121 ACT2 MAXIMUM See parameter 4021 ACT2 MAXIMUM 4122 SLEEP SELECTION See parameter 4022 SLEEP SELECTION 4123 PID SLEEP LEVEL See parameter 4023 PID SLEEP LEVEL 4124 PID SLEEP DELAY ...

Page 249: ... 4209 100 VALUE See parameter 4009 100 VALUE 4210 SET POINT SEL See parameter 4010 SET POINT SEL 4211 INTERNAL SETPNT See parameter 4011 INTERNAL SETPNT 4212 SETPOINT MIN See parameter 4012 SETPOINT MIN 4213 SETPOINT MAX See parameter 4013 SETPOINT MAX 4214 FBK SEL See parameter 4014 FBK SEL 4215 FBK MULTIPLIER See parameter 4015 FBK MULTIPLIER 4216 ACT1 INPUT See parameter 4016 ACT1 INPUT 4217 AC...

Page 250: ...controller output is reset to the offset value Parameter 4230 TRIM MODE must be set to NOT SEL 0 0 0 0 100 0 Value in percent 1 0 1 4230 TRIM MODE Activates the trim function and selects between the direct and proportional trimming With trimming it is possible to combine a corrective factor to the drive reference See section Reference trimming on page 123 NOT SEL NOT SEL No trim function selected ...

Page 251: ...URE INLET Selects the analog input for pump fan inlet pressure supervision NOT SEL NOT SEL No analog input selected 0 AI1 Pump fan inlet pressure monitored through analog input AI1 1 AI2 See selection AI1 2 4403 AI IN LOW LEVEL Sets the supervision limit for the primary inlet pressure measurement If the value of the selected input falls below this limit the action defined by parameter 4401 INLET P...

Page 252: ...input DI1 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 4407 INLET CTRL DLY Sets the delay after which the action defined by parameter 4401 INLET PROT CTRL is taken on detection of low inlet pressure 60 0 s 0 0 1800 0 s Delay time 1 0 1 s 4408 INLET FORCED REF This reference is used after detection of low inlet pressure See parameter 4401 INLET P...

Page 253: ...ected analog input exceeds this limit the action defined by parameter 4409 OUTLET PROT CTRL is taken after a delay set with parameter 4415 OUTLET CTRL DLY expires 100 00 0 00 100 00 Supervision level 1 0 01 4412 VERY HIGH CTRL Enables and selects the mode of the secondary outlet pressure supervision function The function uses the analog input selected by parameter 4410 AI MEAS OUTLET NOT SEL NOT S...

Page 254: ...0 s Delay time 1 0 1 s 4418 APPL PROFILE CTL Parameters 4418 APPL PROFILE CTL to 4420 PROF LIMIT ON DLY provide the Application profile protection feature based on long term monitoring of an internal status signal If the selected signal exceeds and remains above the supervision limit for a longer time than the set delay parameter 4420 PROF LIMIT ON DLY the internal status signal PROFILE HIGH is se...

Page 255: ...peed step used in Precharge The PID reference ramp time is specified by parameter 4032 PID REF ACC TIME The speed step is added to the reference after the time defined by parameter 4424 ACT CHANGE DELAY has elapsed and the change in feedback defined by parameter 4423 REQ ACT CHANGE has not been reached 0 0 0 0 100 0 Speed step in percent of the maximum speed output 1 0 1 4423 REQ ACT CHANGE Define...

Page 256: ...d drive can be improved by 1 10 depending on load torque and speed OFF OFF Disabled 0 ON Enabled 1 4502 ENERGY PRICE Price of energy per kWh Used for reference when energy savings are calculated See parameters 0174 SAVED KWH 0175 SAVED MWH 0176 SAVED AMOUNT 1 0177 SAVED AMOUNT 2 and 0178 SAVED CO2 reduction in carbon dioxide emissions in tn 0 00 Currency 0 00 655 35 Price of energy per kWh 1 0 01 ...

Page 257: ...cceleration time 2 parameter 2205 and deceleration time 2 parameter 2206 The drive must be ready and its Run enable signal must be present before the pump cleaning sequence can start NOT SEL NOT SEL No triggering source defined 0 DI1 Trigger on the rising edge of digital input DI1 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 DI1 SUP1OVR Enable o...

Page 258: ...e reverse step frequency for the pump cleaning sequence in percent of the nominal motor frequency parameter 9907 MOTOR NOM FREQ 0 0 0 0 100 0 Reverse step frequency 1 0 1 4604 OFF TIME Defines the length of the interval between forward and reverse steps in the pump cleaning sequence in seconds 0 0 s 0 0 1000 0 s Off time step interval 1 0 1 s 4605 FWD TIME Defines the duration of each forward step...

Page 259: ...s link If the number is high check that the communication speed settings of the devices connected on the bus are the same Note High electromagnetic noise levels generate errors 0 0 65535 Number of characters 1 1 5207 BUFFER OVERRUNS Number of characters which overflow the buffer ie number of characters which exceed the maximum message length 128 bytes 0 0 65535 Number of characters 1 1 5208 CRC ER...

Page 260: ...ssages received by the drive During normal operation this number increases constantly 0 0 65535 Number of messages 1 1 5307 EFB CRC ERRORS Number of messages with an CRC cyclic redundancy check error received by the drive If the number is high check CRC calculation for possible errors Note High electromagnetic noise levels generate errors 0 0 65535 Number of messages 1 1 5308 EFB UART ERRORS Numbe...

Page 261: ... value to be mapped to Modbus register 40011 0 0 65535 Parameter index 1 1 5317 EFB PAR 17 Selects an actual value to be mapped to Modbus register 40012 0 0 65535 Parameter index 1 1 5318 EFB PAR 18 For Modbus Sets an additional delay before the drive begins transmitting response to the master request 0 0 65535 Delay in milliseconds 1 1 5319 EFB PAR 19 ABB drives profile ABB DRV LIM or ABB DRV FUL...

Page 262: ... Modbus register 40087 write only Supported only by STD MODBUS 0 0 9999 Parameter index 1 1 5331 MDB DATA OUT 9 Modbus register 40088 write only Supported only by STD MODBUS 0 0 9999 Parameter index 1 1 5332 MDB DATA OUT 10 Modbus register 40089 write only Supported only by STD MODBUS 0 0 9999 Parameter index 1 1 64 LOAD ANALYZER Load analyzing function for peak value and amplitude See section Loa...

Page 263: ...535 d Day on which the peak value was detected Format Date if the real time clock is operating The number of days elapsed after the power on if the real time clock is not used or was not set 1 1 d 6408 PEAK TIME 2 Time of the peak value detection 00 00 00 23 59 58 hours minutes seconds 1 2 s 6409 CURRENT AT PEAK Current at the moment of the peak value 0 0 6553 5 A 1 0 1 A 6410 UDC AT PEAK DC volta...

Page 264: ...e logger 1 current in percent of nominal current I2N 60 70 distribution 0 0 100 0 1 0 1 6421 AL1RANGE70 TO80 Amplitude logger 1 current in percent of nominal current I2N 70 80 distribution 0 0 100 0 1 0 1 6422 AL1RANGE80 TO90 Amplitude logger 1 current in percent of nominal current I2N 80 90 distribution 0 0 100 0 1 0 1 6423 AL1RANGE90 TO Amplitude logger 1 current in percent of nominal current I2...

Page 265: ...stant pressure reference that controls the pressure in the pipe The speed regulated pump operates alone at low water consumption levels As water consumption increases first one constant speed pump operates then the second As flow increases the pressure at the output end of the pipe drops relative to the pressure measured at the input end As auxiliary motors step in to increase the flow the adjustm...

Page 266: ...r the input from the auxiliary motor E 50 0 Hz U 60 0 Hz See the figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increases 1 On Note 8109 START FREQ 1 value must be between 8112 LOW FREQ 1 and 2008 MAXIMUM FREQ 1 0 0 500 0 Hz Frequency 1 0 1 Hz 8110 START FREQ 2 Sets the frequency limit ...

Page 267: ...t time 8116 AUX MOT STOP D After the first auxiliary motor stops output frequency increases by value 8109 START FREQ 1 8112 LOW FREQ 1 In effect the output of the speed regulated motor increases to compensate for the loss of the auxiliary motor E 25 0 Hz U 30 0 Hz See the figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency decrease during the stop delay C Diagram showing auxiliary ...

Page 268: ...equency stays below the relaxed limit 8114 1 Hz for at least time 8116 AUX MOT STOP D E 25 0 Hz U 30 0 Hz 0 0 500 0 Hz Frequency 1 0 1 Hz 8115 AUX MOT START D Sets the start delay for the auxiliary motors The output frequency must remain above the start frequency limit parameter 8109 8110 or 8111 for this time period before the auxiliary motor starts See 8109 START FREQ 1 for a complete descriptio...

Page 269: ...1 Transistor output must be set to digital mode ie parameter 1804 TO MODE is set to 0 DIGITAL Note that maximum voltage at TO is 30 V DC Parameters 1401 1403 and 1410 define respectively how relays RO 1 RO 4 are used the parameter value 31 PFC defines the relay as used for PFC The drive assigns auxiliary motors to relays in ascending order If the Autochange function is disabled the first auxiliary...

Page 270: ...nd parameters All parameters No Name Value Description Def FbEq Standard PFC mode Relay logic PFC with Autochange mode Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 271: ... 1 0 8 1 1 7 Autochange disabled RO 1 RO 2 RO 3 RO 4 31 X X X 1 Aux X X X 31 31 X X 2 Aux Aux X X 31 31 31 X 3 Aux Aux Aux X X 31 31 X 2 X Aux Aux X 31 31 X X 1 Aux Aux X X One additional relay output for the PFC that is in use One motor is in sleep when the other is rotating Parameter setting Relay assignment 1 4 0 1 1 8 0 5 1 4 0 2 1 4 0 3 1 4 1 0 8 1 1 7 Autochange disabled RO 1 TO RO 2 RO 3 RO...

Page 272: ...n enabled the Autochange function requires the interlocks 8120 INTERLOCKS 0 enabled During Autochange the power output is interrupted and the drive coasts to stop preventing damage to the contacts 0 0 NO T SEL 0 1 TEST MODE 0 0 NOT SEL 0 1 336 0 h 0 1 Test mode Forces the interval to value 36 48 s 0 0 Disables the Autochange function 0 1 336 h The operating time interval the time when the start si...

Page 273: ... an Autochange the Autochange function does all of the following see the figure Initiates a change when the running time since the last Autochange reaches 8118 AUTOCHNG INTERV and PFC input is below limit 8119 AUTOCHNG LEVEL Stops the speed regulated motor Switches off the contactor of the speed regulated motor Increments the starting order counter to change the starting order for the motors Ident...

Page 274: ...because all inactive motors are interlocked the drive displays an alarm 2015 PFC I LOCK When the drive power supply is switched off the counter preserves the current Autochange rotation positions in permanent memory When power is restored the Autochange rotation starts at the position stored in memory If the PFC relay configuration is changed or if the PFC enable value is changed the rotation is r...

Page 275: ...logic can then recognize that the motor is switched off and start the next available motor Wire a contact of the motor thermal relay or other protective device in the motor circuit to the Interlock input the drive s PFC logic can then recognize that a motor fault is activated and stop the motor DI3 NOT SEL Disables the Interlock function All digital inputs are available for other purposes Requires...

Page 276: ...ed reg motor DI2 First PFC relay DI3 DI5 Free DI1 First PFC relay DI2 DI5 Free 2 DI1 Speed reg motor DI2 First PFC relay DI3 Second PFC relay DI4 DI5 Free DI1 First PFC relay DI2 Second PFC relay DI3 DI5 Free 3 DI1 Speed reg motor DI2 First PFC relay DI3 Second PFC relay DI4 Third PFC relay DI5 DI5 Free DI1 First PFC relay DI2 Second PFC relay DI3 Third PFC relay DI4 DI5 Free 4 DI1 Speed reg motor...

Page 277: ...meter 8118 0 DI1 Free DI2 Speed reg motor DI3 DI5 Free Not allowed 1 DI1 Free DI2 Speed reg motor DI3 First PFC relay DI4 DI5 Free DI1 Free DI2 First PFC relay DI3 DI5 Free 2 DI1 Free DI2 Speed reg motor DI3 First PFC relay DI4 Second PFC relay DI5 DI5 Free DI1 Free DI2 First PFC relay DI3 Second PFC relay DI4 DI5 Free 3 DI1 Free DI2 Speed reg motor DI3 First PFC relay DI4 Second PFC relay DI5 Thi...

Page 278: ... Name Value Description Def FbEq No of PFC relays Autochange disabled Parameter 8118 Autochange enabled Parameter 8118 0 DI1 DI2 Free DI3 Speed reg motor DI4 DI5 Free Not allowed 1 DI1 DI2 Free DI3 Speed reg motor DI4 First PFC relay DI5 DI5 Free DI1 DI2 Free DI3 First PFC relay DI4 DI5 Free 2 DI1 DI2 Free DI3 Speed reg motor DI4 First PFC relay DI5 Second PFC relay DI1 DI2 Free DI3 First PFC rela...

Page 279: ...When enabled Regulator by pass control provides a simple control mechanism without a PID regulator NO Use Regulator by pass control only in special applications All parameters No Name Value Description Def FbEq No PFC relays Autochange disabled Parameter 8118 Autochange enabled Parameter 8118 0 DI1 DI4 Free DI5 Speed reg motor Not allowed 1 Not allowed DI1 DI4 Free DI5 First PFC relay 2 5 Not allo...

Page 280: ... system Using the delay the drive works as follows Switches on the contactor of the speed regulated motor connecting the motor to the drive power output Delays motor start for time 8122 PFC START DELAY Starts the speed regulated motor Starts auxiliary motors See parameter 8115 AUX MOT START D for delay WARNING Motors equipped with star delta starters require a PFC start delay After the drive relay...

Page 281: ...pressure peaks are desirable when a new auxiliary motor is started 2 SPFC AUTOCHANG E SPFC control with autochange enabled Autochange with soft pump and fan control SPFC is active only when auxiliary motors are not running The speed regulated motor alternates according to the autochange logic 3 8124 ACC IN AUX STOP Sets the PFC acceleration time for a zero to maximum frequency ramp This PFC accele...

Page 282: ...Activates this function using the value entered as the deceleration time 1 0 1 s 8126 TIMED AUTOCHNG Sets the Autochange using a timed function See parameter 8119 AUTOCHNG LEVEL NOT SEL NOT SEL Not selected 0 TIMED FUNC 1 Enables Autochange when timed function 1 is active 1 TIMED FUNC 2 See selection TIMED FUNC 1 2 TIMED FUNC 3 See selection TIMED FUNC 1 3 TIMED FUNC 4 See selection TIMED FUNC 1 4...

Page 283: ...to be the order of the relays 2 98 OPTIONS External serial communication activation 9802 COMM PROT SEL Activates the external serial communication and selects the interface Note Before activating embedded fieldbus communication set parameter 1611 PARAMETER VIEW to LONG VIEW 3 STD MODBUS NOT SEL No communication 0 STD MODBUS Embedded fieldbus EIA 485 interface I O terminals 23 26 See chapter Fieldb...

Page 284: ...a process value eg pressure control by the drive running the pressure boost pump Measured pressure and the pressure reference are connected to the drive 6 PFC CONTROL PFC Pump and fan control macro for pump alternation applications 7 SPFC CONTROL SPFC Soft pump and fan control macro for pump alternation applications where lower pressure peaks are desirable when a new auxiliary motor is started 15 ...

Page 285: ...units 230 690 V Voltage Note The stress on the motor insulations is always dependent on the drive supply voltage This also applies to the case where the motor voltage rating is lower than the rating of the drive and the supply of the drive 1 1 V 9906 MOTOR NOM CURR Defines the nominal motor current Must be equal to the value on the motor rating plate I2N 0 2 2 0 I2N Current 1 0 1 A 9907 MOTOR NOM ...

Page 286: ... without having to exchange the positions of two motor cable phase conductors at the drive output terminals or at the motor connection box NO NO Phases not inverted 0 YES Phases inverted 1 All parameters No Name Value Description Def FbEq Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 287: ... asynchronous protocol Transaction is half duplex The embedded fieldbus can be connected with either RS 232 control panel connector X2 or EIA 485 I O terminals 23 26 The maximum length of the communication cable with RS 232 is restricted to 3 meters RS 232 is designed for a point to point application a single master controlling one slave EIA 485 is designed for a multipoint application a single ma...

Page 288: ...ldbus interface and other available sources eg digital and analog inputs Embedded fieldbus Modbus connection through either RS 232 or EIA 485 Fieldbus controller Fieldbus Other devices Process I O cyclic Service messages acyclic EIA 485 I O terminals 23 26 Drive Data flow Control word CW References Status word SW Actual values Parameter R W RS 232 panel connector Aotewell Ltd www aotewell com Indu...

Page 289: ...BUS with EIA 485 MODBUS RS232 with RS 232 Initializes embedded fieldbus communication ADAPTER MODULE CONFIGURATION 1611 PARAMETER VIEW FLASHDROP SHORT VIEW LONG VIEW LONG VIEW Selects the long view 5302 EFB STATION ID 0 65535 Any Defines the station ID address of the EIA 485 RS 232 link No two stations on line may have the same address 5303 EFB BAUD RATE 1 2 kbit s 2 4 kbit s 4 8 kbit s 9 6 kbit s...

Page 290: ...ieldbus The new settings take effect when the drive is next powered up or when parameter 5302 EFB STATION ID setting is cleared and reset Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 291: ...7 40031 bit 2 1102 EXT1 EXT2 SEL COMM Enables EXT1 EXT2 selection through 0301 FB CMD WORD 1 bit 5 with ABB drives profile 5319 EFB PAR 19 bit 11 40001 bit 11 40031 bit 5 1103 REF1 SELECT COMM COMM AI1 COMM AI1 Fieldbus reference REF1 is used when EXT1 is selected as the active control location See section Fieldbus references on page 294 for information on the alternative settings 40002 for REF1 1...

Page 292: ...cceleration deceleration ramp pair selection through 0301 FB CMD WORD 1 bit 10 40031 bit 10 2209 RAMP INPUT 0 COMM Ramp input to zero through 0301 FB CMD WORD 1 bit 13 with ABB drives profile 5319 EFB PAR 19 bit 6 40001 bit 6 40031 bit 13 COMMUNICATION FAULT FUNCTIONS ABB DRV DCU 3018 COMM FAULT FUNC NOT SEL FAULT CONST SP 7 LAST SPEED Determines drive action in case fieldbus communication is lost...

Page 293: ...etween its states according to the bit coded instructions of the Control word The Status word SW is a word containing status information sent by the drive to the fieldbus controller References References REF are 16 bit signed integers A negative reference eg reverse direction of rotation is formed by calculating the two s complement from the corresponding positive reference value The contents of e...

Page 294: ...ollowing examples Setting When COMM 0 When COMM 0 COM M AI1 COMM MAX MIN MIN AI 50 MAX MIN COMM MAX MIN MIN AI 50 MAX MIN Maximum limit is defined by parameter 1105 REF1 MAX 1108 REF2 MAX Minimum limit is defined by parameter 1104 REF1 MIN 1107 REF2 MIN AI 50 AI 100 AI 0 50 Corrected reference Hz 25 0 Max limit Min limit COMM REF 100 50 0 AI 50 AI 0 AI 100 Max limit Min limit COMM REF Corrected re...

Page 295: ... 0 AI 50 AI 100 AI 0 50 Corrected reference Hz 25 0 Max limit Min limit COMM REF 100 50 0 AI 50 AI 0 AI 100 Max limit COMM REF Corrected reference Hz 0 25 50 100 50 0 Min limit AI 50 AI 100 AI 0 Corrected reference Hz Max limit Min limit COMM REF 100 50 0 50 25 0 40 10 AI 50 AI 0 AI 100 Max limit Min limit COMM REF Corrected reference Hz 0 25 50 100 50 0 10 40 Aotewell Ltd www aotewell com Industr...

Page 296: ...erence type Scaling Remarks REF1 32767 32767 Frequency 20000 par 1105 0 0 20000 par 1105 20000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2007 2008 REF2 32767 32767 Frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2007 2008 PID reference 10000 par 1108 0 0 10000 par 110...

Page 297: ...rameters on page 163 Direction determined by the sign of COMM Direction determined by digital command eg digital input control panel Par 1003 DIRECTION FORWARD Par 1003 DIRECTION REVERSE Par 1003 DIRECTION REQUEST Fieldbus 163 Max ref Max ref 100 100 ref 1 2 Resultant REF1 2 163 Fieldbus 163 Max ref Max ref 100 100 ref 1 2 Resultant REF1 2 163 Fieldbus 163 Max ref Max Ref 100 100 ref 1 2 Resultant...

Page 298: ...ons within the slave The following subcodes are supported 00 Return Query Data The data passed in the request data field is to be returned in the response The entire response message should be identical to the request 01 Restart Communications Option The slave device serial line port must be initialized and restarted and all of its communication event counters cleared If the port is currently in L...

Page 299: ...40102 is parameter 0102 In this mapping the thousands and hundreds correspond to the group number while the tens and ones correspond to the parameter number within a group The register addresses that do not correspond with drive parameters are invalid If there is an attempt to read or write invalid addresses the Modbus interface returns an exception code to the controller See Exception codes on pa...

Page 300: ...to be mapped to Modbus register 40005 40012 40013 40014 MDB DATA IN 1 2 R Modbus Data IN 1 and 2 Use parameter 5321 and 5322 to select an actual value to be mapped to Modbus register 40013 and 40014 Supported only by STD MODBUS 40031 Control Word LSW R W 0301 FB CMD WORD 1 ie the least significant word of the DCU profile 32 bit Control word Supported only by DCU profile ie when 5305 EFB CTRL PROFI...

Page 301: ... all attached slaves 10 16 Preset multiple 4X registers Presets values into a sequence of registers 4X references When broadcast the function presets the same register references in all attached slaves 17 23 Read Write 4X registers Performs a combination of one read operation and one write operation function codes 03 and 10 in a single Modbus transaction Write operation is performed before the rea...

Page 302: ...cation profile are available ABB drives full and ABB drives limited The ABB drives communication profile is active when parameter 5305 EFB CTRL PROFILE is set to ABB DRV FULL or ABB DRV LIM The Control word and Status word for the profile are described below The ABB drives communication profiles can be used through both EXT1 and EXT2 The Control word commands are in effect when parameter 1001 EXT1...

Page 303: ...enable signal 0 Inhibit operation Enter OPERATION INHIBITED 4 Note Bit 4 is supported only by ABB DRV FULL profile RAMP_OUT_ ZERO ABB DRV FULL 1 Enter RAMP FUNCTION GENERATOR OUTPUT ENABLED 0 Force Ramp function generator output to zero Drive ramps to stop current and DC voltage limits in force 5 RAMP_HOLD 1 Enable ramp function Enter RAMP FUNCTION GENERATOR ACCELERATOR ENABLED 0 Halt ramping Ramp...

Page 304: ...t 4 OFF_2_STA 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBITED 0 Switch on inhibit not active 7 ALARM 1 Alarm See chapter Fault tracing on page 311 0 No alarm 8 AT_SETPOINT 1 OPERATING Actual value equals reference value is within tolerance limits ie the difference between the output frequency and the frequency reference is less than or e...

Page 305: ...eeds the supervision high limit See parameter group 32 SUPERVISION 11 EXT CTRL LOC 1 External control location EXT2 selected 0 External control location EXT1 selected 12 EXT RUN ENABLE 1 External Run enable signal received 0 No external Run enable received 13 MOTOR_HEAT 1 Motor heating is On 0 Motor heating is Off 14 15 Reserved ABB drives profile EFB Status word parameter 5320 EFB PAR 20 Bit Name...

Page 306: ... 1 0 SW Bit 4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1 xx xx11 1111 CW Bit6 0 C CW xxxx x1 xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE SW Bit2 1 OPERATION ENABLED CW xxxx x1 xx xxx1 1111 A CW Bit5 0 C D B B SW Bit1 0 OFF1 ACTIVE OPERATION INHIBITED ie Bit4 1 ie Bit5 1 ie Bit6 1 State St...

Page 307: ...1 sign of the reference values 0 Forward direction 3 LOCAL 1 Enter the local control mode 0 Enter external control mode 4 RESET 1 Reset other No operation 5 EXT2 1 Switch to external control EXT2 0 Switch to external control EXT1 6 RUN_DISABLE 1 Activate Run disable 0 Activate Run enable 7 STPMODE_R 1 Stop along currently active deceleration ramp bit 10 Bit 0 value must be 1 STOP 0 No operation 8 ...

Page 308: ...bus local mode 18 START_DISABL E1 1 No Start enable 0 Enable start Effective if parameter 1608 setting is COMM 19 START_DISABL E2 1 No Start enable 0 Enable start Effective if parameter 1609 setting is COMM 20 21 Reserved 22 MOTOR_HEAT 1 Start motor heating 0 Stop motor heating See parameter 2115 option COMM 23 26 Reserved 27 REF_CONST 1 Constant speed reference request This is an internal control...

Page 309: ...alue equals reference value ie is within tolerance limits 0 Drive has not reached setpoint 8 LIMIT 1 Operation is limited by group 20 LIMITS settings 0 Operation is within group 20 LIMITS settings 9 SUPER1 OVER 1 A supervised parameter group 32 SUPERVISION is outside its limits 0 All supervised parameters are within limits 10 REV_REF 1 Drive reference is in reverse direction 0 Drive reference is i...

Page 310: ...de 21 Reserved 22 MOTOR_HEAT 1 Motor heating is On 0 Motor heating is Off 23 25 Reserved 26 REQ_CTL 1 Control word requested from fieldbus 0 No operation 27 REQ_REF1 1 Reference 1 requested from fieldbus 0 Reference 1 is not requested from fieldbus 28 REQ_REF2 1 Reference 2 requested from fieldbus 0 Reference 2 is not requested from fieldbus 29 REQ_REF2EXT 1 External PID reference 2 requested from...

Page 311: ...isplay indicates abnormal drive status Using the information given in this chapter most alarm and fault causes can be identified and corrected If not contact an ABB representative The four digit code number in parenthesis after the fault is for the fieldbus communication See chapter Fieldbus control with the embedded fieldbus on page 287 How to reset The drive can be reset either by pressing the k...

Page 312: ... Parameters 0401 LAST FAULT 0412 PREVIOUS FAULT 1 and 0413 PREVIOUS FAULT 2 store the most recent faults Parameters 0404 0409 show drive operation data at the time the latest fault occurred The Assistant control panel provides additional information about the fault history See section Fault logger mode on page 94 for more information Aotewell Ltd www aotewell com Industry Automation HongKong UK Ch...

Page 313: ...e of direction is not allowed Check parameter 1003 DIRECTION settings 2005 IO COMM 0308 bit 4 programmable fault function 3018 3019 Fieldbus communication break Check status of fieldbus communication See chapter Fieldbus control with the embedded fieldbus on page 287 Check fault function parameter settings Check connections Check if master can communicate 2006 AI1 LOSS 0308 bit 5 programmable faul...

Page 314: ...ure has exceeded alarm limit set by parameter 3503 ALARM LIMIT Check value of alarm limit Check that actual number of sensors corresponds to value set by parameter 3501 SENSOR TYPE Let motor cool down Ensure proper motor cooling Check cooling fan clean cooling surfaces etc 2012 MOTOR STALL 0308 bit 11 programmable fault function 3010 3012 Motor is operating in stall region due to eg excessive load...

Page 315: ...lt function 3016 Intermediate circuit DC voltage is oscillating due to missing input power line phase or blown fuse Alarm is generated when DC voltage ripple exceeds 14 of nominal DC voltage Check input power line fuses Check for input power supply imbalance Check fault function parameters 2027 USER LOAD CURVE 0309 bit 10 Condition defined by 3701 USER LOAD C MODE has been valid longer than half o...

Page 316: ...tlet too high Check piping for blocks See parameter group 44 PUMP PROTECTION 20381 MOTOR HEATING Motor heating is active See parameter 2115 MOT HEATING SEL 1 Even when the relay output is configured to indicate alarm conditions eg parameter 1401 RELAY OUTPUT 1 5 ALARM or 16 FLT ALARM this alarm is not indicated by a relay output CODE ALARM CAUSE WHAT TO DO Aotewell Ltd www aotewell com Industry Au...

Page 317: ...015 Panel control is disabled because the local control mode lock is active Deactivate the local control mode lock and retry See parameter 1606 LOCAL LOCK 5018 Parameter default value is not found Contact your local ABB representative 5019 Writing non zero parameter value is prohibited Only parameter reset is allowed 5020 Parameter or parameter group does not exist or parameter value is inconsiste...

Page 318: ...eter download 5062 Parameter download has failed Retry parameter download 5070 Panel backup memory write error Contact your local ABB representative 5071 Panel backup memory read error Contact your local ABB representative 5080 Operation is not allowed because the drive is not in the local control mode Switch to the local control mode 5081 Operation is not allowed because of active fault Check cau...

Page 319: ...r Contact your local ABB representative 5090 Download has failed because of data processing error Contact your local ABB representative 5091 Operation has failed because of parameter error Contact your local ABB representative 5092 Parameter download from source to destination drive has failed because parameter sets are incompatible Check that source and destination drive information are same See ...

Page 320: ...flow and fan operation Check motor power against drive power 0004 SHORT CIRC 2340 0305 bit 3 Short circuit in motor cable s or motor Check motor and motor cable 0006 DC UNDERVOLT 3220 0305 bit 5 Intermediate circuit DC voltage is not sufficient due to missing input power line phase blown fuse rectifier bridge internal fault or too low input power Check that undervoltage controller is on parameter ...

Page 321: ... set to accept start stop direction commands or references through control panel Check group 10 START STOP DIR and 11 REFERENCE SELECT settings 0012 MOTOR STALL 7121 0305 bit 11 programmable fault function 3010 3012 Motor is operating in stall region due to eg excessive load or insufficient motor power Check motor load and drive ratings Check fault function parameters 0014 EXT FAULT 1 9000 0305 bi...

Page 322: ...by parameters 2007 MINIMUM FREQ and 2008 MAXIMUM FREQ Check minimum maximum frequency settings Check adequacy of motor braking torque 0026 DRIVE ID 5400 0306 bit 9 Internal drive ID fault Contact your local ABB representative 0027 CONFIG FILE 630F 0306 bit 10 Internal configuration file error Contact your local ABB representative 0028 SERIAL 1 ERR 7510 0306 bit 11 programmable fault function 3018 ...

Page 323: ...and the motor cable capacitance is large Check input power connections 0036 INCOMPATIBLE SW 630F 0307 bit 3 Loaded software is not compatible Contact your local ABB representative 0038 USER LOAD CURVE FF6B 0307 bit 4 Condition defined by 3701 USER LOAD C MODE has been valid longer than the time set by 3703 USER LOAD C TIME See parameter group 37 USER LOAD CURVE 0039 UNKNOWN EXTENSION 7086 0307 bit...

Page 324: ...02 DSP T2 OVERLOAD 6100 0307 bit 13 0203 DSP T3 OVERLOAD 6100 0307 bit 13 0204 DSP STACK ERROR 6100 0307 bit 12 0206 CB ID ERROR 5000 0307 bit 11 1000 PAR HZRPM 6320 0307 bit 15 Incorrect frequency limit parameter setting Check parameter settings Check that following applies 2007 MINIMUM FREQ 2008 MAXIMUM FREQ 2007 MINIMUM FREQ 9907 MOTOR NOM FREQ and 2008 MAXIMUM FREQ 9907 MOTOR NOM FREQ are with...

Page 325: ... I O configuration for PFC not complete Check parameter settings Following must apply There are enough relays parameterized for PFC No conflict exists between parameter group 14 RELAY OUTPUTS parameter 8117 NR OF AUX MOT and parameter 8118 AUTOCHNG INTERV 1013 PAR PFC IO 2 6320 0307 bit 15 I O configuration for PFC not complete Check parameter settings Following must apply The actual number of PFC...

Page 326: ...D TORQ HIGH 4 3717 LOAD TORQ LOW 5 3718 LOAD TORQ HIGH 5 1017 PAR SETUP 1 6320 0307 bit 15 It is not allowed to use frequency input signal and frequency output signal simultaneously Disable frequency output or frequency input change transistor output to digital mode value of parameter 1804 TO MODE DIGITAL or change frequency input selection to other value in parameter groups 11 REFERENCE SELECT 40...

Page 327: ...evice address If two or more devices have the same address parameter 5307 EFB CRC ERRORS value increases with every read write command What to do Check the device addresses No two devices on line may have the same address Incorrect wiring If the communication wires are swapped terminal A on one device is connected to terminal B on another device parameter 5306 EFB OK MESSAGESS value remains unchan...

Page 328: ...328 Fault tracing Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 329: ...http www abb com drives and select Drive Services Maintenance and Field Services Maintenance Interval Instruction Reforming of capacitors Every year when stored See Capacitors on page 331 Check of dustiness corrosion and temperature Every year Replacement of the cooling fan frame sizes R1 R4 Every three years See Cooling fan on page 330 Check and tightening of the power terminals Every six years S...

Page 330: ...appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts Replacing the cooling fan frame sizes R1 R4 Only frame sizes R1 R4 include a fan frame size R0 has natural cooling WARNING Read and follow the instructions in chapter Safety on page 15 Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconne...

Page 331: ... fan holder 8 Remove the fan from the holder 9 Install the new fan in reverse order 10 Restore power Capacitors Reforming the capacitors The capacitors must be reformed if the drive has been stored for a year See section Type designation label on page 26 for how to find out the manufacturing time from the serial number For information on reforming the capacitors refer to Guide for capacitor reform...

Page 332: ...ction Terminal and lead through data for the power cables on page 346 3 Restore power Control panel Cleaning the control panel Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display window Changing the battery in the Assistant control panel A battery is only used in Assistant control panels that have the clock function available and enabled The batter...

Page 333: ...ove the panel to be able to see the LEDs No power Green Power supply on the board OK Green Drive in an alarm state Red Drive in a fault state To reset the fault press RESET from the control panel or switch off the drive power Red Drive in a fault state To reset the fault switch off the drive power At the top left corner of the Assistant control panel Panel has no power or no drive connection Green...

Page 334: ...334 Maintenance and hardware diagnostics Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 335: ...ins the technical specifications of the drive for example the ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 336: ...se UN 200 240 V 200 208 220 230 240 V 03x 02A6 2 4 7 2 6 2 4 2 6 4 2 0 37 0 5 R0 03x 03A9 2 6 7 3 6 3 5 3 9 6 1 0 55 0 75 R0 03x 05A2 2 8 4 4 8 4 7 5 2 8 2 0 75 1 R1 03x 07A4 2 13 0 7 2 6 7 7 4 11 7 1 1 1 5 R1 03x 08A3 2 13 2 8 2 7 5 8 3 13 1 1 5 2 R1 03x 10A8 2 15 7 11 0 9 8 10 8 17 2 2 2 3 R2 03x 14A6 2 23 9 14 0 13 3 14 6 23 3 3 3 R2 03x 19A4 2 27 3 18 0 17 6 19 4 30 8 4 5 R2 03x 26A8 2 45 0 27...

Page 337: ...t I LD continuous output current at max ambient temperature of 50 C 10 overloadability for one minute every ten minutes I2N maximum continuous output current at ambient temperature of 40 C No overloadability derating 1 for every additional 1 C up to 50 C I2max maximum instantaneous output current Available for two seconds every ten minutes at start up or as long as allowed by the drive temperature...

Page 338: ... for I2N and 50 C 122 F for ILD Derating I2N The load capacity decreases if the installation site ambient temperature exceeds 40 C 104 F or if the altitude exceeds 1000 meters 3300 ft or the switching frequency is changed from 4 kHz to 8 12 or 16 kHz ILD The load capacity decreases if the altitude exceeds 1000 meters 3300 ft or the switching frequency is changed from 4 kHz to 8 12 or 16 kHz Temper...

Page 339: ...ating No derating 8 kHz Derate I2N and ILD to 90 Derate I2N and ILD to 75 for R0 or to 80 for R1 R4 12 kHz Derate I2N and ILD to 80 Derate I2N and ILD to 50 for R0 or to 65 for R1 R4 and derate maximum ambient temperature to 30 C 86 F 16 kHz Derate I2N and ILD to 75 Derate I2N and ILD to 50 and derate maximum ambient temperature to 30 C 86 F Aotewell Ltd www aotewell com Industry Automation HongKo...

Page 340: ...ends on the input line voltage and the input choke selection You can use other fuse types if they meet the current rating of the fuse in the table and also if the melting curve of the other fuses does not exceed the melting curve of the fuse in the table Alternate short circuit protection In accordance with the National Electrical Code NEC the following ABB type E manual motor protectors can be us...

Page 341: ...9 1152 03x 03A6 4 10 3 10 R1 5 5 MS132 6 3 S1 M3 255 18 9 1152 03x 04A5 4 16 6 15 R1 6 3 MS132 10 S1 M3 255 18 9 1152 03x 06A2 4 16 6 15 R1 8 8 MS132 10 S1 M3 255 18 9 1152 03x 08A0 4 16 6 20 R1 11 0 MS451 16E 18 9 1152 03x 09A7 4 20 10 25 R1 12 0 MS451 16E 18 9 1152 03x 13A8 4 25 10 30 R3 17 0 MS451 20E 03x 17A2 4 35 15 35 R3 20 0 MS451 25E 03x 25A4 4 50 20 50 R3 28 0 MS451 32E 03x 34A1 4 80 25 8...

Page 342: ...2 PE x E U 1 mm2 AWG mm2 AWG mm2 AWG 1 phase UN 200 240 V 200 208 220 230 240 V 01x 02A4 2 2 5 14 0 75 18 2 5 14 01x 04A7 2 2 5 14 0 75 18 2 5 14 01x 06A7 2 2 5 10 1 5 14 2 5 10 01x 07A5 2 2 5 10 1 5 14 2 5 10 01x 09A8 2 6 10 2 5 12 6 10 3 phase UN 200 240 V 200 208 220 230 240 V 03x 02A6 2 2 5 14 1 5 14 2 5 14 03x 03A9 2 2 5 14 1 5 14 2 5 14 03x 05A2 2 2 5 14 1 5 14 2 5 14 03x 07A4 2 2 5 12 1 5 1...

Page 343: ...10 24 169 6 65 5 1 11 2 00578903 xls G Frame size Dimensions and weights IP20 NEMA 1 H4 H5 W D Weight mm in mm in mm in mm in kg lb R0 257 10 12 280 11 02 70 2 76 169 6 65 1 6 3 5 R1 257 10 12 280 11 02 70 2 76 169 6 65 1 8 4 0 R2 257 10 12 282 11 10 105 4 13 169 6 65 2 2 4 9 R3 260 10 24 299 11 77 169 6 65 177 6 97 3 5 7 7 R4 270 10 63 320 12 60 260 10 24 177 6 97 5 7 12 6 00578903 xls G Symbols ...

Page 344: ...ce requirements Frame size Free space required Above Below On the sides mm in mm in mm in R0 R4 75 3 75 3 0 0 00578903 xls G Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 345: ...0 24 14 01x 06A7 2 60 205 9 5 32 26 4 90 24 14 01x 07A5 2 62 212 11 36 27 5 94 21 12 01x 09A8 2 83 283 11 36 27 5 94 21 12 3 phase UN 200 240 V 200 208 220 230 240 V 03x 02A6 2 19 65 6 1 21 23 78 03x 03A9 2 31 106 6 1 21 23 78 03x 05A2 2 38 130 9 5 32 26 90 24 14 03x 07A4 2 60 205 9 5 32 26 90 24 14 03x 08A3 2 62 212 9 5 32 26 90 21 12 03x 10A8 2 83 283 11 36 28 94 21 12 03x 14A6 2 112 383 11 36 2...

Page 346: ... 62 R3 50 62 R4 62 00578903 xls D Frame size Max cable diameter for NEMA 1 U1 V1 W1 U2 V2 W2 PE U1 V1 W1 U2 V2 W2 Max terminal size flexible rigid Tightening torque Max clamp size solid or stranded Tightening torque mm in mm2 AWG N m lbf in mm2 AWG N m lbf in R0 16 0 63 4 0 6 0 10 0 8 7 25 3 1 2 11 R1 16 0 63 4 0 6 0 10 0 8 7 25 3 1 2 11 R2 16 0 63 4 0 6 0 10 0 8 7 25 3 1 2 11 R3 29 1 14 10 0 16 0...

Page 347: ...Stranded with ferrule without plastic sleeve Stranded with ferrule with plastic sleeve Min Max Min Max Min Max Min Max Min Max Min Max mm2 AWG mm2 AWG mm2 AWG N m lbf in 0 14 1 5 26 16 0 25 1 5 23 16 0 25 1 5 23 16 0 4 3 5 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 348: ...AC induction motor Voltage U2 0 to U1 3 phase symmetrical Umax at the field weakening point Short circuit protection IEC 61800 5 1 UL 508C The motor output is short circuit proof by IEC 61800 5 1 and UL 508C Frequency 0 500 Hz Frequency resolution 0 01 Hz Current See section Ratings on page 336 Power limit 1 5 PN Field weakening point 10 500 Hz Switching frequency 4 8 12 or 16 kHz Maximum recommen...

Page 349: ... all motor cable lengths must not exceed the maximum motor cable length given in the table Note The external EMC filter must be installed onto a metal plate to ensure efficient cooling All frame sizes Maximum motor cable length 4 kHz m ft With internal EMC filter Second environment category C3 1 30 100 First environment category C2 1 First environment category C1 1 With optional external EMC filte...

Page 350: ...ax switching current 100 mA 30 V DC short circuit protected Frequency 10 Hz 16 kHz Resolution 1 Hz Accuracy 0 2 EIA 485 interface X1C 23 26 Cable Shielded twisted pair impedance 100 150 ohm Termination Daisy chained bus without drop lines Isolation Bus interface isolated from the drive Transfer rate 1 2 76 8 kbit s Communication type Serial asynchronous half duplex Protocol Modbus Clearance and cr...

Page 351: ... IEC 60721 3 1 No conductive dust allowed According to IEC 60721 3 3 chemical gases Class 3C2 solid particles Class 3S2 Note The drive must be installed in clean air according to enclosure classification Note Cooling air must be clean free from corrosive materials and electrically conductive dust According to IEC 60721 3 1 chemical gases Class 1C2 solid particles Class 1S2 According to IEC 60721 3...

Page 352: ...electrolyte which is classified as hazardous waste within the EU They must be removed and handled according to local regulations For further information on environmental aspects and more detailed recycling instructions please contact your local ABB distributor Applicable standards The drive complies with the following standards IEC EN 61800 5 1 2003 Electrical thermal and functional safety require...

Page 353: ... network not directly supplying domestic premises Drive of category C1 drive of rated voltage less than 1000 V intended for use in the first environment Drive of category C2 drive of rated voltage less than 1000 V and intended to be installed and commissioned only by a professional when used in the first environment Note A professional is a person or organization having necessary skills in install...

Page 354: ...mitigation measures may be required Category C3 The immunity performance of the drive complies with the demands of IEC EN 61800 3 second environment see page 353 for IEC EN 61800 3 definitions The emission limits are complied with the following provisions 1 The internal EMC filter is connected the metal screw at EMC is in place or the optional EMC filter is installed 2 The motor and control cables...

Page 355: ...ovided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses given in section Fuses and alternate short circuit protection on page 340 Power cable selection See section Selecting the power cables on page 36 Power cable connections For the connection diagram and tightening torques see section Connecting the power cable...

Page 356: ... standard see section Compliance with EN 61800 3 2004 on page 353 RoHS marking The RoHS mark is attached to the drive to verify that drive follows the provisions of the European RoHS Directive RoHS the restriction of the use of certain hazardous substances in electrical and electronic equipment Declaration of incorporation Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales a...

Page 357: ...17 Dimension drawings Dimension drawings of the ACS310 are shown below The dimensions are given in millimeters and inches Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 358: ... installation UL open R1 and R0 are identical except for the fan at the top of R1 3AUA0000050967 A Frame sizes R0 and R1 IP20 cabinet installation UL open Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 359: ...R0 and R1 IP20 NEMA 1 R1 and R0 are identical except for the fan at the top of R1 Frame sizes R0 and R1 IP20 NEMA 1 3AUA0000051086 A Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 360: ...ngs Frame size R2 IP20 cabinet installation UL open Frame size R2 IP20 cabinet installation UL open 3AUA0000051090 A Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 361: ...Dimension drawings 361 Frame size R2 NEMA 1 Frame size R2 IP20 NEMA 1 3AUA0000051097 A Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 362: ...ngs Frame size R3 IP20 cabinet installation UL open Frame size R3 IP20 cabinet installation UL open 3AUA0000051109 A Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 363: ...Dimension drawings 363 Frame size R3 NEMA 1 Frame size R3 IP20 NEMA 1 3AUA0000051118 A Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 364: ...ngs Frame size R4 IP20 cabinet installation UL open Frame size R4 IP20 cabinet installation UL open 3AUA0000051130 A Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 365: ...Dimension drawings 365 Frame size R4 NEMA 1 Frame size R4 IP20 NEMA 1 3AUA0000051133 A Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 366: ...366 Dimension drawings Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 367: ...ing EFB comm 297 AI MIN FUNCTION 212 alternate macro 106 analog output parameter group 147 APPL SW VERSION 222 applicability 19 assistant 115 assistant control panel 67 80 audience 19 autochange overview 273 starting order counter 274 automatic reset 137 see reset automatic Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 368: ...tivate 291 misc drive control activate 297 PID control setpoint source activate 291 reference scaling ABB drives profile 296 relay output control activate 297 set up 289 state diagram 306 comm FBA analog output control activate 291 configuration 290 relay output control activate 291 connection procedure 48 contrast control panel 87 control panel 332 contrast 87 display contrast 87 control panel As...

Page 369: ...ics EFB comm 298 DIN rail installation 33 duty assist cycle 141 E EIA 485 54 embedded fieldbus 287 327 EU directives 36 exception codes EFB modbus 301 External control 177 external control 120 EXTERNAL FAULT 213 EXTERNAL FAULT 134 F Fault History 312 Fault reset 193 Firmware version 222 frame size 21 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660...

Page 370: ...ce intervals 329 mapping EFB modbus 301 modbus EFB coils 299 EFB holding registers 299 EFB mapping summary 301 EFB supported features 298 EFB technical data 298 Modbus mapping 298 Motor overload protection 238 248 249 motor potentiometer macro 107 motor temperature measure parameter group 147 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 371: ... EFB comm activate 291 PID control macro 109 PID controller basic set up 141 pipe fill 160 power cables 36 power connections 25 power limit 137 power loss ride through 129 process PID sets parameter groups 141 Program version 222 R ratings 336 reference scaling EFB ABB drives profile 296 required tools 30 reset automatic Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aot...

Page 372: ...dards 352 START FUNCTION 200 starting order counter 274 Starting the drive 177 start up 57 state diagram comm EFB 306 STOP FUNCTION 167 201 Stopping the drive 177 T terms 21 TEST DATE 222 thermal overload protection 41 timer functions parameter group 147 type designation 26 27 U UNDERVOLTAGE CTRL 199 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660...

Page 373: ...g 31 US requirements 38 USER MACRO IO CHG 194 user macros 112 V Version 222 W warnings use of warnings 15 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 374: ...Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 375: ...rchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com drives documents Aotewell Lt...

Page 376: ...www abb com drives www abb com drivespartners 3AUA0000044201 Rev D EN 2016 01 11 Contact us Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

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