25
XYZ Machine Tools Ltd
TRAK
2
OP
Installation, Maintenance, Service & Part List Manual
axis limit/home locations. Within service code 505 you can manual adjust the soft limit values in
the table provided.
18. Check to make sure that the E-Stop button is functioning correctly.
Turn spindle on and jog an axis using the EHW. Press the E-stop button during this operation and
verify the spindle and axis stops.
Make sure the Z axis does not move when the E-stop is pressed. The brake on the Z axis motor
will hold the head.
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19. Check the spindle motor fan is running. Air should be blowing down over the spindle motor.
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20. Close the door and make sure the control recognizes the door as being closed. When the door
is open a DOOR OPEN message should be on the screen when in DRO mode. It goes away when
the door is closed.
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21. Verify the door opens and closes with a minimal amount of force and moves smoothly. We set
the air regulator for the door to be between 70 and 75 psi (verify) which equates to roughly 4 to 5
kg of force to lift the door. Make sure the door fully closes under its own weight. Make sure
hardware that holds door rollers is tight.
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22. Press the manual tool change button on the head (GREEN button) and make sure air is coming
down through the spindle. This can be adjusted, see pneumatic system drawing 27563-2.
Put a tool in the spindle and verify the tool clamps once the green button is released.
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23. Go to SETUP mode and press LOAD TOOLS. Follow the message and press GO. The ATC
should come forward. Remember the door must be shut. Hit RETURN once it comes out and it
should prompt you to press GO again to move it back.
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24. Physically load a tool in and out of the ATC to make sure the orientation angle and tool change
height are correct. This can be done by pressing the TOOL IN ATC or TOOL OUT ATC buttons.
Check all 8 stations to make sure tools load properly. If there is a problem with the X or Y location,
adjust tool locations with service code 520. The Z tool change height can also be adjusted with
code 520.
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25. Verify the ATC sensors that tell the control if the ATC is in or out are properly tightened.
Remove the rear cover on the machine to check them.
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26. Turn off air to the machine and verify the control recognizes low air pressure. There should be
a warning message on the screen that says low air pressure.
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27. Run spindle in DRO at low speeds.
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28. Spindle head test
Run spindle at 1000 RPM for 5 minutes
Run spindle at 6000 RPM for 5 minutes. Make sure the spindle brakes properly from 6000 RPM. It
should stop in 6 seconds or less.
Run spindle at 500 RPM increments for a few seconds per increment.
Please note any of the following: Head noise, excessive heat on spindle, vibration, spindle fan
noise.
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29. Write a simple program with multiple tools called out and run program to make sure
everything runs properly, including changing tools in the ATC. Try to use actual tools when running
this program.
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30. Double check the position of lower left hand corner ball lock location. Modify in service Code
500 as necessary.
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