32
XYZ Machine Tools Ltd
TRAK
2
OP
Installation, Maintenance, Service & Part List Manual
Possible Cause
Check This
Software is in some indeterminate
state.
Press the E stop, then servo on button and see if overlay not
responds.
Overlay cables are loose or not
seated
Check the 3 overlay cables to make sure they are seated properly to
the overlay interface board.
Connection problem with the
Overlay Power cable.
Verify that the Overlay Power cable is connected properly from the
computer module to the Overlay Interface Board.
Connection problem with COM
port cable.
Verify that the COM port cable is connected properly from the
computer module to the Overlay Interface Board.
Computer Module failure
See Computer Module diagnostics, Section 5.3
Overlay Interface Board failure.
See Program Panel diagnostics, Section 5.4
Programming Panel Failure
See Programming Panel diagnostics, section 5.4
4.3.4
Axis Faulting
The program run or jogging operations are interrupted with an Axis Fault Message on the display.
Do the following Service Codes and procedures:
•
Code 33 Software Identification. This is needed if you call XYZ Customer Service.
For intermittent faults, look at any current fault displayed on the servo amp and/or at the fault history
stored in the servo amp. See section 5.5 for more information on how to do this.
For a constant fault, see below:
Possible Cause
Check This
Connection problem with Motor
Encoder cable.
Verify that the Motor Encoder cable is connected properly to the
computer module
Connection problem with Motor
Power cable.
Verify that the Motor Power cable is connected properly to the
computer module
Excessive friction in the slide ways See Machine Tool & Setup Section 5.1
Binding or looseness in the Drive
Train
See Mechanical Drive Train (X, Y) Section 5.2
Motor/Servo Drive failure
See Axis Motors/Servos Section 5.5
Computer Module failure
See Computer diagnostics, Section 5.3. To rule out the computer
module, swap the cables that run to the servo at the computer
module between a good axis to a bad axis. If the problem stays
with the physical axis that faulted, then the computer module is
most likely NOT the problem.
4.3.5
Problems Reading or Saving to the USB Drives
The USB port is USB 2.0 version. Only USB Drives formatted with FAT16 or higher should be used.
Possible Cause
Check This
Make sure folder which programs
are saved on the USB device is
named properly.
The folder on the USB device should be called 2 OP PROGRAMS.
This folder is created automatically when you save a program.
USB Drive failure
Try the USB in another computer
USB device is full
Check USB device for memory with service code 327
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