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110
XYZ Machine Tools Ltd
TRAK
2
OP
Installation, Maintenance, Service & Part List Manual
6.16
Programming Panel Replacement
See reference drawing 27648-2 for cable connections or section 5.4 of this manual.
1.
Turn power off to the machine.
2.
Remove the 4 screws that hold the programming panel in place.
3.
Remove the following 4 connectors: E-stop cable, com port cable, VGA cable and overlay power
cable. See section 5.4 for a diagram of these connections.
4.
Reconnect cables to new panel.
5.
Attach panel to machine; re-using the 4 mounting screws.
6.17
Home Switch Replacement
The 2 OP machine has 3 home switches; used to home the machine.
1.
Depending on which switch you need to replace or adjust, you may need to move the machine
to gain clearance. For the X axis, it is best to move the head all the way to the left. For the Y
axis, move the table towards the rear of the machine. For the Z axis, it may be easiest to move
the head down toward the table.
2.
Turn power off to the machine.
3.
See drawing 27658-1 for an illustration of where each home switch is mounted.
4.
Remove all sheet metal covers necessary to gain access to the switches.
5.
The switches are held in place with a few screws.
6.
Locate the new switches as close as possible to the original switch location so as to keep the
home position unchanged and avoid the necessity to re-set the index angle and other machine
settings.
7.
Replace all covers and sheet metal as necessary.
8.
Re-home the machine and check index angles, ball lock locations, tool change height and ATC
locations.
Caution!
If the home of the machine changes, various, important parameters will need to be reset, such as ball
lock locations (service code 500), tool change height, ATC locations (service code 520).
6.18
Spindle Motor Encoder Replacement
1.
Remove Encoder housing cover to gain access to internal connections.
2.
Disconnect Spindle fan connector and remove encoder connector jack posts.
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