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SECTION 2 - GENERAL
3121160
2-3
Bearings
1.
When a bearing is removed, cover it to keep out dirt and
abrasives. Clean bearings in nonflammable cleaning sol-
vent and allow to drip dry. Compressed air can be used
but do not spin the bearing.
2.
Discard bearings if the races and balls (or rollers) are pit-
ted, scored, or burned.
3.
If bearing is found to be serviceable, apply a light coat of
oil and wrap it in clean (waxed) paper. Do not unwrap
reusable or new bearings until they are ready to install.
4.
Lubricate new or used serviceable bearings before
installation. When pressing a bearing into a retainer or
bore, apply pressure to the outer race. If the bearing is to
be installed on a shaft, apply pressure to the inner race.
Gaskets
Check that holes in gaskets align with openings in the mating
parts. If it becomes necessary to hand-fabricate a gasket, use
gasket material or stock of equivalent material and thickness.
Be sure to cut holes in the right location, as blank gaskets can
cause serious system damage.
Bolt Usage and Torque Application
1.
Use bolts of proper length. A bolt which is too long will
bottom before the head is tight against its related part. If
a bolt is too short, there will not be enough thread area
to engage and hold the part properly. When replacing
bolts, use only those having the same specifications of
the original, or one which is equivalent.
2.
Unless specific torque requirements are given within the
text, standard torque values should be used on heat-
treated bolts, studs, and steel nuts, in accordance with
recommended shop practices (See Torque Chart Section
1.).
Hydraulic Lines and Electrical Wiring
Clearly mark or tag hydraulic lines and electrical wiring, as well
as their receptacles, when disconnecting or removing them
from the unit. This will assure that they are correctly rein-
stalled.
Hydraulic System
1.
Keep the system clean. If evidence of metal or rubber
particles are found in the hydraulic system, drain and
flush the entire system.
2.
Disassemble and reassemble parts on clean work sur-
face. Clean all metal parts with non-flammable cleaning
solvent. Lubricate components, as required, to aid
assembly.
Lubrication
Service applicable components with the amount, type, and
grade of lubricant recommended in this manual, at the speci-
fied intervals. When recommended lubricants are not avail-
able, consult your local supplier for an equivalent that meets
or exceeds the specifications listed.
Battery
Clean battery, using a non-metallic brush and a solution of
baking soda and water. Rinse with clean water. After cleaning,
thoroughly dry battery and coat terminals with an anti
corrosion compound.
Lubrication and Servicing
Components and assemblies requiring lubrication and servic-
ing are shown in the Lubrication Chart in Section 1.
Содержание 740AJ
Страница 1: ...Service and Maintenance Manual Model 740AJ Prior to S N 0300185827 P N 3121160 October 24 2017 AS NZS...
Страница 2: ......
Страница 51: ...SECTION 2 GENERAL 3121160 2 11 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E...
Страница 55: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 3 This page left blank intentionally...
Страница 56: ...SECTION 3 CHASSIS TURNTABLE 3 4 3121160 1 Figure 3 2 Axle and Steering Installation Sheet 1 of 2 0258286 C...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 3121160 Figure 3 37 Swing Bearing Tolerance Boom Placement Sheet 1 of 2...
Страница 101: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 49 Figure 3 38 Swing Bearing Tolerance Boom Placement Sheet 2 of 2...
Страница 116: ...SECTION 3 CHASSIS TURNTABLE 3 64 3121160 Figure 3 44 Swing Hub Prior to SN 0300074383...
Страница 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 3121160 Figure 3 45 Swing Drive Hub Fairfield SN 0300074383 through 0300134352...
Страница 180: ...SECTION 3 CHASSIS TURNTABLE 3 128 3121160 1 Figure 3 66 Auxiliary Pump Location 1 AuxiliaryPump 2 HydraulicTank...
Страница 203: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 151 Figure 3 77 EFI Component Location...
Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 154 3121160 Figure 3 78 ECM EPM Identification ECM EPM...
Страница 213: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 161 Megajector Regulator LockoffSolenoid Figure 3 80 LPG System Components Mixer...
Страница 219: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 167 Figure 3 81 Check Out and Initial Start Up Procedures...
Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121160 Figure 3 83 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 225: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 173 Figure 3 84 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 226: ...SECTION 3 CHASSIS TURNTABLE 3 174 3121160 Figure 3 85 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 175 Figure 3 86 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 228: ...SECTION 3 CHASSIS TURNTABLE 3 176 3121160 Figure 3 87 EMR 2 Engine Plug Pin Identification...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 177 Figure 3 88 EMR 2 Vehicle Plug Pin Identification...
Страница 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121160 Figure 3 89 EMR2 Fault Codes Sheet 1 of 5...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 179 Figure 3 90 EMR2 Fault Codes Sheet 2 of 5...
Страница 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121160 Figure 3 91 EMR2 Fault Codes Sheet 3 of 5...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 181 Figure 3 92 EMR2 Fault Codes Sheet 4 of 5...
Страница 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121160 Figure 3 93 EMR2 Fault Codes Sheet 5 of 5...
Страница 303: ...SECTION 4 BOOM PLATFORM 3121160 4 31 Figure 4 20 Rotator Assembly HELAC...
Страница 335: ...SECTION 4 BOOM PLATFORM 3121160 4 63 THIS SENSOR ON NON ADE MACHINES ONLY Figure 4 27 UMS Sensor Location...
Страница 336: ...SECTION 4 BOOM PLATFORM 4 64 3121160 Figure 4 28 UMS Module Location ADE MACHINES NON ADE MACHINES...
Страница 425: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 81 Figure 5 131 Variable Displacement Pump Rexroth...
Страница 443: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 99 Figure 5 146 Fault Logic Troubleshooting...
Страница 444: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 5 100 3121160 Figure 5 147 Fault Logic Troubleshooting...
Страница 445: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 101 Figure 5 148 Fault Logic Troubleshooting...
Страница 460: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 5 116 3121160 NOTES...
Страница 467: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 7 Figure 6 2 ADE Block Diagram...
Страница 471: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 11 Figure 6 6 Analyzer Flow Chart Prior to Version 5 X Software Sheet 4 of 4...
Страница 473: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 13 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4...
Страница 534: ...SECTION 6 JLG CONTROL SYSTEM 6 74 3121160 NOTES...
Страница 545: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121160 7 11 Figure 7 15 Connector Installation...
Страница 580: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 46 3121160 NOTES...
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